CN105126951B - A kind of myotonin dry process complete production line - Google Patents
A kind of myotonin dry process complete production line Download PDFInfo
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- CN105126951B CN105126951B CN201510224146.9A CN201510224146A CN105126951B CN 105126951 B CN105126951 B CN 105126951B CN 201510224146 A CN201510224146 A CN 201510224146A CN 105126951 B CN105126951 B CN 105126951B
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Abstract
The invention discloses a kind of myotonin dry process complete production line, the complete production line is sequentially provided with heart of a lotus seed paddy cleaning equipment, gradation equipment, magnetic field deironing equipment, heart of a lotus seed paddy hulling device, cool rice barn, sand roller by feedstock storehouse and grinds skin equipment, polissoir, rice grading equipment, color-selection apparatus and second polishing equipment and packaging facilities, and polissoir and the second polishing equipment is surface water smoke humidification polissoir.Myotonin is subjected to humidification polishing in the present invention, make myotonin surface wettability while myotonin polishes, myotonin surface is polished in the presence of polishing roll, caused chaff powder when polishing is separated by the effect of high pressure draught, avoid pollution of the washing to environment, reduce the usage amount of water, avoiding makes myotonin moisture is higher and moisture is high rotten mouldy situation generation easily occurs, and improves product quality.
Description
Technical field
The present invention relates to grain preliminary working technology field, and in particular to a kind of myotonin dry process complete production
Line.
Background technology
At present, the processing of domestic myotonin is essentially all and carries out small-scale processing by individual to manage, still in individual workship
In the aspect of formula, it is simply equipped, process technology level is not high, and rice milling yield is low, cracks rice more, energy consumption is big；Using washing process, cause
The problem of product with stable quality difference.Traditional processing pattern brings low production efficiency to enterprise, and production cost is high, invests big wait not
Good consequence, it is impossible to realize serialization, modernization, quality stability.
The traditional myotonin processing technology in China：Heart of a lotus seed paddy → cleaning → drying → shelling → husk separation → brown rice → is beaten
Bag, brown rice → husk rice → washing, drying → color sorting → screening → metering packing → storehouse keep in, this technology husk rice it
After employ washing, therefore this technology is referred to as wet method processing technology, for example, Chinese patent literature CN103223361,
Wet method processing technology is disclosed in CN103894257.Disclosed in Chinese patent literature CN203253469 a kind of myotonin into
Cover flow production line, it include be sequentially connected drying a heatable brick bed, hulling machine, cool rice barn, polishing machine, recleaner screen, rinsing machine, drying
Machine, proportion sieve, white rice grader, color selector, air-dry apparatus and electronics packing claim, wherein, polishing machine is precise polished to circulate
Machine, air-dry apparatus are made up of hot air apparatus and cooling air unit, and hot air apparatus is located at before cooling air unit, the whole heart of a lotus seed in above-mentioned document
The production line of benevolence rice realizes complete continuous productive process, improves the integrity degree and finishing level of myotonin 13%, greatlys save
Manpower, reduces production cost, and with it is simple in construction, easy to use the characteristics of.The problem of above-mentioned technique is present and after
Fruit is as follows：
A. shell workshop section：Raw grain by cleaning, drying after directly shelled, caused by consequence be exactly to shell efficiency very
Low, broken rice rate height (husking yield 30%-40%, percentage of damage is 5% or so), heart of a lotus seed paddy capacity of returns is very big.Make being produced into for enterprise
This increasing, economic benefit reduce.
B. wash, dry workshop section：Domestic most enterprise uses wet method processing technology technology, it is therefore an objective to removes Semen Coicis surface and glues
Attached chaff powder, ground rice and spot.But washing time and effect can not be effective and reasonable control, the result eventually resulted in is just
It is that product moisture is unstable, uniformity is poor.Another consequence that wet processing is brought can exactly make Semen Coicis moisture higher, due to Semen Coicis
Ventral groove at contain a large amount of oily matters, it is apt to deteriorate mouldy when moisture is high, produce rancidity, influence product quality.Wet method adds
The drawbacks of work maximum, is to produce large amount of sewage, and production management requires extremely strict.When production management starts a leak, sewage
It can not effectively handle, whole processing line can be polluted, safe and healthy hidden danger be present.
The content of the invention
The technical problem to be solved in the present invention is that solve the safe and healthy problem that myotonin wet method processing technology is carried, and is carried
Height shelling efficiency and finished product extracting rate.For this, the invention provides a kind of myotonin dry process complete production line.
Used technical scheme is as follows：
A kind of myotonin dry process complete production line, it is clear that the complete production line by feedstock storehouse is sequentially provided with heart of a lotus seed paddy
Manage equipment, gradation equipment, magnetic field deironing equipment, heart of a lotus seed paddy hulling device, cool rice barn, sand roller and grind skin equipment, polissoir, white
Rice classifying equipoment, color-selection apparatus and second polishing equipment and packaging facilities, polissoir and the second polishing equipment is table
Face water smoke humidification polissoir.
The polishing roll linear velocity 6-7m/s of polissoir and the second polishing equipment, polish pressure 0.05-0.2MPa, it is in
The mist-like hydraulic pressure ejected sprays under 0.2-0.4MPa, controls 0.5%-1% of the amount of water for polishing weight of material.
Described heart of a lotus seed paddy cleaning equipment includes vibratory cleaning equipment and proportion and goes stone equipment, the feedstock storehouse with it is described
Vibratory cleaning equipment connected by conveying equipment, the proportion goes stone equipment and the gradation equipment to pass through conveying equipment
Connection.
The gradation equipment divides heart of a lotus seed paddy to 3-7 grade by size, and wherein less underdone particle is isolated
Come, the heart of a lotus seed paddy particle of remaining grade carries out iron removaling processing through magnetic field deironing equipment respectively.
Heart of a lotus seed paddy after the gradation sizing of equipment is again after magnetic field deironing equipment iron removaling processing, then through institute
The heart of a lotus seed paddy hulling device stated carries out heat treatment respectively according to heart of a lotus seed paddy granular size.
Described sand roller grinds rice mill of the skin equipment for series connection 3-6 platforms, its speed of mainshaft 700-1000r/min, suction air volume
2000-3000m3/ h, whitening chamber gap 8.3-11.7mm.
Described rice grading equipment by myotonin be divided into small brokens, in crack rice and the rank of rice finished product three, it is therein described
Rice finished product carries out heterochromatic grain sorting through the color-selection apparatus again and second polishing equipment carries out surface humidification polishing.
Brown rice obtained by after heart of a lotus seed paddy hulling device shelling enters the cool rice barn and carries out cooling down, through 20-
Tempering in 40 minutes, temperature reach 18-25 DEG C.
The beneficial effect that technical scheme provided by the invention is brought is：
A. polissoir is humidified by surface water smoke in the present invention and humidification polishing is carried out to the brown rice after grinding skin, in polishing
Make resulting brown rice surface wettability simultaneously, brown rice surface will be obtained in the presence of polishing roll and polishes to form glossy surface, and
High pressure draught provisioned on polissoir is humidified by surface water smoke to separate caused chaff powder when polishing, and is avoided
The pollution to environment is washed, meanwhile, the usage amount of water is greatly reduced, is polished using water smoke polissoir, adlay can be avoided
Because moisture is higher rotten mouldy situation easily occurs for rice, improves product quality, avoids the water after cleaning from causing environment
Pollution.
B. the present invention with the addition of gradation equipment on the basis of traditional hulling technology, by sand roller rolling apparatus to certain
Heart of a lotus seed paddy under one grade carries out heat treatment, is being rolled by being first classified, and so as to reduce brown rice damage, reduces energy consumption, avoids
Occur it is rough broken, reach improve rice finished product extracting rate and the rough separation of paddy effect, obtain maximum husking yield up to 70%, will not produce
The state ground or owe stone roller was given birth to, was avoided and is ground broken or owe to grind the phenomenon generation for not taking off shell.
Figure of description
Fig. 1 is myotonin dry process complete production line layout drawing provided by the present invention；
Fig. 2 is myotonin processing technology block diagram provided by the present invention.
In figure：1- feedstocks storehouse；2- electronic measurement equipments；3- vibratory cleaning equipment；4- proportions go stone equipment；5- particles
Classifying equipoment；6- magnetic field deironing equipment；7- heart of a lotus seed paddy hulling devices；The cool rice barns of 8-；9- sand rollers grind skin equipment；10- polissoirs；
11- rice grading equipment；12- color-selection apparatus；13- second polishing equipment；14- packaging facilities.
Embodiment
To make the object, technical solutions and advantages of the present invention clearer, below in conjunction with accompanying drawing to embodiment party of the present invention
Formula is described in further detail.
As shown in figure 1, the invention provides a kind of myotonin dry process complete production line, complete production line is entered by raw material
Feed bin 1 is sequentially provided with electronic measurement equipment 2, vibratory cleaning equipment 3, proportion and removes stone equipment 4, gradation equipment 5, magnetic field deironing
Equipment 6, heart of a lotus seed paddy hulling device 7, cool rice barn 8, sand roller grind skin equipment 9, polissoir 10, rice grading equipment 11 and second polishing
Equipment 13 and packaging facilities 14, polissoir 10 therein and second polishing equipment 13 are surface water smoke humidification polissoir；
Feedstock storehouse 1 is connected with vibratory cleaning equipment by conveying equipment, and proportion goes stone equipment to pass through conveying with gradation equipment
Equipment connects.
The wherein polishing roll linear velocity 6-7m/s of polissoir, polish pressure average value 0.1MPa, is ejected in mist-like
The hydraulic pressure come sprays under 0.2-0.4MPa, controls 0.5%-1% of the amount of water for polishing weight of material；Second polishing equipment
Polishing roll linear velocity 6-7m/s, polish pressure 0.1MPa, spray in the mist-like hydraulic pressure ejected under 0.2-0.4MPa, control
Amount of water processed is in 0.5%-1%.
Gradation equipment 5 divides heart of a lotus seed paddy to 3-7 grade by size in the application, and will wherein less underdone particle point
Separate out and, the heart of a lotus seed paddy particle of remaining grade carries out iron removaling processing through magnetic field deironing equipment 6 respectively.
Heart of a lotus seed paddy after the classification of gradation equipment 5 after the processing of the iron removaling of magnetic field deironing equipment 6, then shells through heart of a lotus seed paddy again
Equipment 7 carries out heat treatment respectively according to heart of a lotus seed paddy size,；Particle is classified first, is then distinguished according to heart of a lotus seed paddy granular size
Heat treatment is carried out from the heart of a lotus seed paddy hulling device 7 of suitable size, greatly reducing the yield cracked rice and little particle can not take off
The situation of shell, improve the husking yield to heart of a lotus seed paddy.It is existing bark mill that sand roller employed in the present invention, which grinds skin equipment, and it is gone here and there
Join 3-6 roads, carry out the pearling processing of 3-6 roads.
Rice grading equipment by myotonin be divided into small brokens, in crack rice and passed through again with the rank of rice finished product three, rice finished product therein
Cross color-selection apparatus and carry out the selection of heterochromatic grain, and select the myotonin with high added value, then entered by second polishing equipment
Row surface humidifies polishing.
Brown rice obtained by after heart of a lotus seed paddy hulling device shelling enters the cool rice barn and carries out cooling down, cool rice barn
The band cool rice barn of ventilation blower can be used, the cool rice barn of gravity-flow ventilation also may be selected, through 20-40 minute temperings, temperature reaches 18-25 DEG C.
Each equipment is prior art in above-mentioned, if desired material transferring between them, then passes through special material and conveys
Equipment is completed to can be achieved.
As shown in Fig. 2 below concrete technology step：
Step 1, adlay paddy is cleared up, obtain clean, qualified raw grain.
Vibratory cleaning is carried out to adlay paddy first in vibratory sieve, various impurity are cleaned out by size；Pass through ratio again
Stone method is gone to clean out the larger stone shoulder to shoulder of proportion again；The swarf material in adlay paddy is cleaned out finally by magnetic method, obtained
Qualified pure raw grain.
The all size impurity mainly cleared up in raw grain, shoulder to shoulder stone, magnet etc. are cleared up adlay paddy, is done
Only, qualified raw grain.If impurity cannot be removed in time, the blocking of conveying pipeline and equipment feeding mechanism is easily caused, is fed
Inequality, reduce the technological effect and working ability of equipment.Impurity is mixed into product, is reduced product purity, is influenceed final product quality.
Step 2, by raw grain, particle size distribution law carries out gradation by, using heart of a lotus seed paddy grader by various raw grains
It is divided into several ranks by granule size, obtains the raw grain of a variety of ranks.
To improve shelling efficiency to greatest extent, extracting rate of cracking rice is reduced, the present invention carries out size particles to adlay paddy first
Classification, i.e., according to the general particle size distribution law of adlay paddy, various raw grains are divided into by granule size using heart of a lotus seed paddy grader several
Individual rank, allows the heart of a lotus seed paddy of different grain size and rank to enter in the hulling machine in different gaps and shells respectively, is cracked rice with profit not producing
Situation under, obtain the husking yield of maximum, the state ground or owed and grind will not be produced, avoided grinding broken or owing to grind not taking off shell
Phenomenon occur.
According to the different situations of raw grain, to reach preferably shelling effect, number of levels is not only determined, and to control each
The ratio of rank, ratio will meet the heart of a lotus seed grain degree distributional pattern of nature growth.To achieve the above object, the more heart of a lotus seeds can be used
Paddy grader, by the way of series, parallel or both combination, heart of a lotus seed paddy is divided into a variety of ranks, ratios at different levels are to lean on heart of a lotus seed paddy
Compass screen surface is distributed to control in grader.Real-time raw grain situation should be detected during operation, flexibly changes each layer compass screen surface.
Step 3, heat treatment is carried out respectively to the raw grain of variable grain rank, obtains brown rice.
Step 4, brown rice is cooled down, tempering processing.
The temperature cooled down to brown rice：18-25 DEG C, the tempering time：20-40 minutes.
Step 5, husk rice is carried out to brown rice, the kind skin for removing brown rice produces myotonin.
During work, brown rice enters rice mill by feed hopper through flow control device, and whitening chamber is sent into by auger conveyor,
Line of being spinned under sand Kun drive moves.The grain of rice presses a constant linear speed during advance, by very big frictional force and extruding force
The sand roller surface of rotation is constantly wiped from brown rice superficial cortical layers, and makes the grain of rice and the grain of rice, the grain of rice and rice knife, the grain of rice and rice huller screen mutual
Friction, brown rice epidermis continuous " knife is cut " repeatedly and " wipe from " is set it is opened rough, pearling.Finally by the helicla flute in sand roller, rice
Grain is pushed to exit, is flowed out from discharging gate.Meanwhile in the presence of strong air draught, chaff powder is forced to depart from the grain of rice, discharge sieve
Hole, collected finally by chaff bucket is inhaled.
Step 6, humidification polishing is carried out to myotonin, makes myotonin any surface finish.
Myotonin after removal kind skin is sent into polishing room；Myotonin surface is humidified by water smoke；Then high pressure is passed through
Air-flow separates the chaff powder on myotonin surface.Enter polishing room through flow control device by feed hopper, and along polishing roller
Perficial helical advances.Done between polishing roller and the coarse cereals grain of rice by constant linear speed rotation it is strong stir, fricting movement.Water pump
Multichannel is divided to be sprayed into from the polishing machine alignment of shafts in the clear water of pressurization, water smoke enters polishing room by the hole on main shaft, makees polishing
With more uniformly, it is therein to be sprayed in the mist-like hydraulic pressure ejected under 0.2-0.4MPa, meanwhile, caused by blower fan height
Under pressure gas stream effect, by polishing the hole on roller main shaft to polishing room's air intake, force the chaff powder on myotonin surface to depart from, discharge
Outside sieve aperture, so as to reach the purpose for improving myotonin surface smoothness, the appearance luster of finished product is improved, while be also beneficial to produce
The recycling of the storage and rice bran of product, high pressure draught Stress control here is in 0.5-0.8MPa.
Step 7：The myotonin obtained after being polished to humidification carries out secondary sorting, and the myotonin after sorting is carried out
Secondary humidifying polishes.
Here secondary sorting includes mainly being classified the granule size screening of myotonin and color sorting, screening therein
Carried out in flat turn sieve, be divided into multiple specification grades by the size of myotonin；It is that myotonin after specification is classified is put using color sorting
Enter in color selector and carry out, it is main to remove the debris for wherein having aberration, cereal, black rice, rotten rice etc., high-quality myotonin is selected, to carry
Its high commodity value, improves its edible quality, makes different quality, the product of different grades；Then again to high-quality myotonin
Secondary humidifying polishing is carried out, makes the surface of myotonin more glossy.
Step 8：Fresh-keeping packaging
By qualified products Preservation Treatment and pack, to obtain excellent multiple product.Rice finished product packaging is myotonin processing
During an essential part, be production process one of important procedure.This system not only directly affect storage,
Transport and sale, and strengthening qualitative control, reducing labor intensity, ensure that safety and sanitation, maintenance and enhancement people's body are good for
Health etc. also has great importance.
The embodiments of the present invention are for illustration only, do not represent the quality of embodiment.
The foregoing is only presently preferred embodiments of the present invention, be not intended to limit the invention, it is all the present invention spirit and
Within principle, any modification, equivalent substitution and improvements made etc., it should be included in the scope of the protection.
Claims (7)
- A kind of 1. myotonin dry process complete production line, it is characterised in that the complete production line by feedstock storehouse successively Provided with heart of a lotus seed paddy cleaning equipment, gradation equipment, magnetic field deironing equipment, heart of a lotus seed paddy hulling device, cool rice barn, sand roller grind skin equipment, Polissoir, rice grading equipment, color-selection apparatus and second polishing equipment and packaging facilities, the polissoir and second polishing Equipment is surface water smoke humidification polissoir, and resulting brown rice enters the cool rice after heart of a lotus seed paddy hulling device shelling Storehouse carries out cooling down, and through 20-40 minute temperings, temperature reaches 18-25 DEG C.
- 2. myotonin dry process complete production line according to claim 1, it is characterised in that the polissoir and two Polishing roll linear velocity 6-7m/s, the polish pressure 0.05-0.2MPa of secondary polissoir, exist in the mist-like hydraulic pressure ejected Sprayed under 0.2-0.4MPa, control 0.5%-1% of the amount of water for polishing weight of material.
- 3. myotonin dry process complete production line according to claim 1, it is characterised in that described heart of a lotus seed paddy cleaning is set Standby to go stone equipment including vibratory cleaning equipment and proportion, the feedstock storehouse is set with described vibratory cleaning equipment by conveying Standby connection, the proportion go stone equipment to be connected with the gradation equipment by conveying equipment.
- 4. myotonin dry process complete production line according to claim 1, it is characterised in that the gradation equipment Divide heart of a lotus seed paddy to 3-7 grade by size, and wherein less underdone particle is separated, the heart of a lotus seed paddy particle difference of remaining grade Iron removaling processing is carried out through magnetic field deironing equipment.
- 5. myotonin dry process complete production line according to claim 4, it is characterised in that set through the gradation Heart of a lotus seed paddy after back-up level is again after magnetic field deironing equipment iron removaling processing, then through described heart of a lotus seed paddy hulling device according to heart of a lotus seed paddy Granular size carries out heat treatment respectively.
- 6. myotonin dry process complete production line according to claim 1, it is characterised in that described sand roller is ground skin and set The standby rice mill for series connection 3-6 platforms, its speed of mainshaft 700-1000r/min, suction air volume 2000-3000m3/ h, whitening chamber gap 8.3-11.7mm。
- 7. myotonin dry process complete production line according to claim 1, it is characterised in that described rice grading is set It is standby by myotonin be divided into small brokens, in crack rice again through the color-selection apparatus to enter with the rank of rice finished product three, the rice finished product therein The heterochromatic grain sorting of row and second polishing equipment carry out surface humidification polishing.
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105618173A (en) * | 2015-12-29 | 2016-06-01 | 西双版纳双龙农业开发有限责任公司 | Complete flow-line production technology for pearl barley |
| CN105435880B (en) * | 2015-12-31 | 2018-03-23 | 中国包装和食品机械有限公司 | A kind of quinoa rice dry process complete production line |
| CN105879955B (en) * | 2016-06-22 | 2018-08-31 | 贵州神农米业有限公司 | The cold polishing modified technique of rice finishing |
| CN106076458A (en) * | 2016-06-27 | 2016-11-09 | 贵州仁信农业开发有限公司 | A kind of without sulfur non-washing seed of Job's tears system of processing and processing method |
| CN106914300A (en) * | 2017-01-18 | 2017-07-04 | 甘肃御宝泽农垦御米生物开发有限公司 | Selected, polishing, polishing, cleaning, drying, sterilizing fully-automatic production system |
| CN107362851A (en) * | 2017-07-26 | 2017-11-21 | 兴仁县引力农产品加工商贸有限责任公司 | A kind of myotonin removes casing tech |
| CN116196998A (en) * | 2023-03-29 | 2023-06-02 | 麻城市穗丰生态农业发展有限公司 | Treatment method for processing paddy |
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| CN204620059U (en) * | 2015-05-05 | 2015-09-09 | 中国包装和食品机械有限公司 | A kind of seed of Job's tears " dry method " process complete production line |
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| JP3180934B2 (en) * | 1993-02-01 | 2001-07-03 | 株式会社サタケ | Flour production method |
| CN1098964A (en) * | 1993-08-20 | 1995-02-22 | 湖北省粮机厂研究设计所 | A kind of processing technology that brown rice is processed as clean rice |
| JP2005288245A (en) * | 2004-03-31 | 2005-10-20 | Mitsui Eng & Shipbuild Co Ltd | Apparatus, method and program for planning of production |
| CN100418634C (en) * | 2006-11-27 | 2008-09-17 | 湖南省天龙米业有限公司 | Novel processing technology of high-grade rice |
| CN102120188A (en) * | 2010-01-07 | 2011-07-13 | 李茜 | Rice germ process |
| CN102773128A (en) * | 2012-07-26 | 2012-11-14 | 兴仁县优质农产品精加工开发有限公司 | Whole set flow line production process of myotonin |
| CN103191798B (en) * | 2013-04-17 | 2014-12-10 | 天津市津沽粮食工业有限公司 | Rice production line system |
| CN103341378A (en) * | 2013-07-04 | 2013-10-09 | 湖南绿海粮油有限公司 | Inclined-barrel type rice polishing machine with multiple polishing rollers |
| CN103623889B (en) * | 2013-12-02 | 2015-05-20 | 湖北佳萌粮油有限公司 | Processing method for refined rice |
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| CN204620059U (en) * | 2015-05-05 | 2015-09-09 | 中国包装和食品机械有限公司 | A kind of seed of Job's tears " dry method " process complete production line |
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