CN105113732A - Production process of thermal insulation and decoration composite boards - Google Patents
Production process of thermal insulation and decoration composite boards Download PDFInfo
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- CN105113732A CN105113732A CN201510495801.4A CN201510495801A CN105113732A CN 105113732 A CN105113732 A CN 105113732A CN 201510495801 A CN201510495801 A CN 201510495801A CN 105113732 A CN105113732 A CN 105113732A
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Abstract
The invention discloses a production process of thermal insulation and decoration composite boards. The production process includes steps of base board selection, dull polishing and dust removing, back coating and sealing, and the like. The production process has the advantages that intelligent production is used, the production process is suitable for continuous production of large-scale and large-batch thermal insulation composite boards, the thermal insulation composite boards are produced according to patterns imitating stones, wood grain, wallpapers and wall bricks, finished product prefabrication is performed in factories, construction assembling and thermal insulation and decoration integrating are performed on a construction site, thus construction efficiency is increased directly, working hours are reduced, the construction period is shortened, energy saving and decoration requirements are met in one step, the influence of weather conditions on the production process is smaller, labor force can be liberated, and various costs such as manpower and material resources can be lowered.
Description
Technical field
The present invention relates to a kind of heat-insulating decorative composite board production technology.
Background technology
Traditional wall facing and the product of heat insulating work are two products and two engineering construction fields that independently separate, in wall thermal insulating construction process, the construction of insulation layer is comparatively loaded down with trivial details, the long construction period caused, required constructor is more, and then human cost is more high; And for wall facing engineering, not only high to basic level requirement, and part basic unit is also through process, and be coated with Puttying layer etc., then just can carry out facing and the finishing on top layer, interlock layer by layer thus, a link not good enough, another link is just affected.
Based on above-mentioned background, intend herein providing a kind of can the heat-insulating decorative composite board production technology of production integration heat-insulating decorative composite board.
Summary of the invention
Object of the present invention is exactly to solve the problem, and provides a kind of heat-insulating decorative composite board production technology.
To achieve these goals, the present invention adopts following technical scheme: a kind of heat-insulating decorative composite board production technology, is characterized in that, comprise the steps:
Step one
Select weighted cement fiberboard or calcium silicate board as substrate;
Step 2
Sand mill is adopted to carry out surely thick process to substrate, to ensure the coating weight of everywhere;
Step 3
Adopt dust removal machine to the substrate dedusting after sand milling, clean with holding plate face;
Step 4
Back flow roll machine is adopted to carry out back side seal coat process to plate back, with anti-gray when waterproof and production;
Step 5
The two lamp curing of UV is adopted to carry out ultraviolet light polymerization to the coating of roller coat;
Step 6
Adopt Auto-reversal Machine's to overturn plate face, prepare follow-up front and produce;
Step 7
Adopt sander to carry out sanding, again carry out surely thick, polishing, to promote that substrate is bonding with paint;
Step 8
Utilize dust removal machine to carry out dedusting, clean with holding plate face;
Step 9
Sponge roller and infiltration priming paint is utilized to carry out roller coat, to increase the adhesive power of substrate and paint;
Step 10
Infrared leveling machine is utilized to process, with acceleration rate of infiltration of heating;
Step 11
Utilize putty to mend native machine to carry out putty and fill;
Step 12
The mono-lamp curing of UV is utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 13
Utilize and just against roller machine and seal coat, Seal treatment is carried out to substrate;
Step 14
UV curing is utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 15
Utilize sand mill to close after sheet material carry out sanding process again, the paint be beneficial to below is bonding;
Step 10 six
Utilize the dedusting that dust removal machine carries out after sand milling, clean with holding plate face;
Step 10 seven
Utilize pouring preliminary roller and seal coat to carry out a small amount of roller coat, the paint be beneficial to below is bonding;
Step 10 eight
The mono-lamp curing of UV is utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 10 nine
Curtain coater is utilized to process basic unit's priming paint;
Step 2 ten
Infrared leveling machine is utilized to process, to accelerate levelling speed;
Step 2 11
Five lamp curing are utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 2 12
Utilize sand mill to carry out sand milling, effects on surface carries out polishing grinding process;
Step 2 13
Utilize the dedusting that dust removal machine carries out after sand milling, clean with holding plate face;
Step 2 14
Carry out plate gluing process, to increase the bonding dynamics of substrate and film;
Step 2 15
The mono-lamp curing of UV is utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 2 16
Transfer interpreter effects on surface decorative pattern is utilized to carry out transfer process;
Step 2 17
Utilize infrared leveling machine to process, participate in reaction speed to accelerate film;
Step 2 18
Carry out film gluing process, to protect film;
Step 2 19
The two lamp curing of UV is utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 3 ten
Carry out wear-resisting finish paint process, to increase the abrasion resistance of plate surface;
Step 3 11
The two lamp curing of UV is utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 3 12
Utilize to drench preliminary roller and drench preliminary roller paint and process, face cap dull finishing coat;
Step 3 13
Flow coating machine and high light shield finish paint is utilized to carry out high light process;
Step 3 14
Infrared leveling machine is utilized to process, to accelerate paint levelling speed;
Step 3 15
Five lamp curing are utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 3 16
Laminating machine is utilized to carry out overlay film conservation treatment to finished surface;
Step 3 17
After overlay film, film cutting machine is utilized to carry out cut-out process to the film between plate and plate;
Step 3 18
Utilize blanking machine that production board is carried out rolling off the production line transport processing;
Step 3 19
Utilize cold press, coordinate bonding agent heat insulating material and decoration panel to be carried out compound by certain pressure intensity, to ensure the integration of product.
Preferably: in step 3 19, described bonding agent adopt host and curing compound according to 4: 1 ratio modulate.
Preferably: in step 2 16, described surface detail is the pattern of imitative stone material, imitative wood grain, imitative wallpaper, imitative wall brick.
Compared with prior art, the present invention has following beneficial effect: this production technology adopts intelligent production, be applicable to extensive, the continuous prodution mode of thermal insulating composite panel in enormous quantities, according to imitative stone material, imitative wood grain, imitative wallpaper, the pattern of imitative wall brick manufactures out thermal insulating composite panel, the prefabricated of finished product is carried out in factory, then arrive job site and carry out construction assemblingization, be incubated integrated with finishing, direct raising efficiency of construction, save man-hour, shorten construction period, energy-conservation and the finishing requirements of all promising policy, this production technology climate condition impact is simultaneously less, can separate and release more labour, save manpower, every cost such as material resources.
Accompanying drawing explanation
Fig. 1 is heat-insulating decorative composite board production technology schematic block diagram in embodiment.
Fig. 2 is the production line topology example related in production technology, and this figure is part A.
Fig. 3 is the production line topology example related in production technology, and this figure is part B, and the upside of part A connects with the downside of part B.
1, No. 1 material loading hoist (feeder), 2, No. 2 centering Conveyors, 3, No. 3 heavy sanders (sand mill) of double end, 4, No. 4 dust scavengers (dust removal machine), 5, No. 5 Conveyors, 6, No. 6 backboard list coating rollers (back flow roll machine), 7, No. 7 two lamp curing of UV, 8, No. 8 Conveyors, 9, No. 9 panel turnover machines (Auto-reversal Machine's), 10, No. 10 centering Conveyors, 11, No. 11 three sanders (sander), 12, No. 12 dust scavengers (dust removal machine), 13, No. 13 Conveyors, 14, No. 14 are singly rolled coating machine (sponge is taken turns, No. 1, sponge roller), 15, No. 15 centering conveyers, 16, No. 16 are singly rolled coating machine (sponge is taken turns, No. 2, sponge roller), 17, No. 17 leveling machines (infrared leveling machine), 18, No. 18 light-duty luting machines (native machine mended by putty), 19, No. 19 single lamp UV driers (the mono-lamp curing of UV), 20, No. 20 Conveyors, 21, No. 21 pairs are rolled coating machine (just inverse, just against roller machine), 22, No. 22 two lamp UV driers (the two lamp curing of UV), 23, No. 23 Conveyors, 24, No. 24 single head sanders (sand mill), 25, No. 25 dust scavengers (dust removal machine), 26, No. 26 Conveyors (folding), 27, No. 27 are singly rolled coating machine (drenching preliminary roller, single positive roller), 28, No. 28 single lamp UV driers (the mono-lamp curing of UV), 29, No. 29 belt conveyors, 30, No. 30 flow coating machines (curtain coater), 31, No. 31 belt conveyors, 32, No. 32 leveling machines (infrared leveling machine), 33, No. 33 five lamp UV driers (five lamp curing), 34, No. 34 double end sanders (sand mill), 35, No. 35 dust scavengers (dust removal machine), 36, No. 36 Conveyors, 37, No. 37 centering Conveyors, 38, No. 38 chain scraper conveyors, 39, No. 39 centering chain scraper conveyors, 40, No. 40 blanking hoists, 41, No. 41 chain scraper conveyors, 42, No. 42 roller conveying hoists, 43, No. 43 translation machines, 44, No. 44 roller conveying hoists, 45, No. 45 Conveyors (folding), 46, No. 46 are singly rolled coating machine (single roll mill), 47, No. 47 single lamp UV driers (the mono-lamp curing of UV), 48, No. 48 centering Conveyors, 49, No. 49 UV transfer interpreters (transfer interpreter), 50, No. 50 film stripping machine Conveyors, 51, No. 51 leveling machines (infrared leveling machine), 52, No. 52 are singly rolled coating machine, 53, No. 53 single lamp driers, 54, No. 54 Conveyors, 55, No. 55 precisions singly roll coating machine, 56, No. 56 two lamp UV driers, 57, No. 57 Conveyors, 58, No. 58 precisions singly roll coating machine, 59, No. 59 two lamp UV driers, 60, No. 60 Conveyors, 61, No. 61 precisions singly roll coating machine, 62, No. 62 two lamp UV driers, 63, No. 63 Conveyors, 64, No. 64 pairs are rolled coating machine (just inverse), 65, No. 65 two lamp UV driers, 66, No. 66 Conveyors, 67, No. 67 polishing machines, 68, No. 68 precisions singly roll coating machine, 69, No. 69 single lamp UV driers, 70, No. 70 belt conveyors, 71, No. 71 flow coating machines, 72, No. 72 belt conveyors, 73, No. 73 leveling machines (infrared leveling machine), 74, No. 74 five lamp driers (five lamp curing), 75, No. 75 centering Conveyors, 76, No. 76 laminating machines, 77, No. 77 chain scraper conveyors, 78, No. 78 centering chain scraper conveyors, 79, No. 79 chain scraper conveyors, 80, No. 80 Conveyors, 81, No. 81 Conveyors, 82, No. 82 film cutting machines, 83, No. 83 blanking hoists (blanking machine).
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further elaborated.
See Fig. 1, a kind of heat-insulating decorative composite board production technology, comprises the steps:
Step one
Select weighted cement fiberboard or calcium silicate board as substrate;
Step 2
Sand mill is adopted to carry out surely thick process to substrate, to ensure the coating weight of everywhere;
Step 3
Adopt dust removal machine to the substrate dedusting after sand milling, clean with holding plate face;
Step 4
Back flow roll machine is adopted to carry out back side seal coat process to plate back, with anti-gray when waterproof and production;
Step 5
The two lamp curing of UV is adopted to carry out ultraviolet light polymerization to the coating of roller coat;
Step 6
Adopt Auto-reversal Machine's to overturn plate face, prepare follow-up front and produce;
Step 7
Adopt sander to carry out sanding, again carry out surely thick, polishing, to promote that substrate is bonding with paint;
Step 8
Utilize dust removal machine to carry out dedusting, clean with holding plate face;
Step 9
Sponge roller and infiltration priming paint is utilized to carry out roller coat, to increase the adhesive power of substrate and paint;
Step 10
Infrared leveling machine is utilized to process, with acceleration rate of infiltration of heating;
Step 11
Utilize putty to mend native machine to carry out putty and fill;
Step 12
The mono-lamp curing of UV is utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 13
Utilize and just against roller machine and seal coat, Seal treatment is carried out to substrate;
Step 14
UV curing is utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 15
Utilize sand mill to close after sheet material carry out sanding process again, the paint be beneficial to below is bonding;
Step 10 six
Utilize the dedusting that dust removal machine carries out after sand milling, clean with holding plate face;
Step 10 seven
Utilize pouring preliminary roller and seal coat to carry out a small amount of roller coat, the paint be beneficial to below is bonding;
Step 10 eight
The mono-lamp curing of UV is utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 10 nine
Curtain coater is utilized to process basic unit's priming paint;
Step 2 ten
Infrared leveling machine is utilized to process, to accelerate levelling speed;
Step 2 11
Five lamp curing are utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 2 12
Utilize sand mill to carry out sand milling, effects on surface carries out polishing grinding process;
Step 2 13
Utilize the dedusting that dust removal machine carries out after sand milling, clean with holding plate face;
Step 2 14
Carry out plate gluing process, to increase the bonding dynamics of substrate and film;
Step 2 15
The mono-lamp curing of UV is utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 2 16
Transfer interpreter effects on surface decorative pattern is utilized to carry out transfer process;
Step 2 17
Utilize infrared leveling machine to process, participate in reaction speed to accelerate film;
Step 2 18
Carry out film gluing process, to protect film;
Step 2 19
The two lamp curing of UV is utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 3 ten
Carry out wear-resisting finish paint process, to increase the abrasion resistance of plate surface;
Step 3 11
The two lamp curing of UV is utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 3 12
Utilize to drench preliminary roller and drench preliminary roller paint and process, face cap dull finishing coat;
Step 3 13
Flow coating machine and high light shield finish paint is utilized to carry out high light process;
Step 3 14
Infrared leveling machine is utilized to process, to accelerate paint levelling speed;
Step 3 15
Five lamp curing are utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 3 16
Laminating machine is utilized to carry out overlay film conservation treatment to finished surface;
Step 3 17
After overlay film, film cutting machine is utilized to carry out cut-out process to the film between plate and plate;
Step 3 18
Utilize blanking machine that production board is carried out rolling off the production line transport processing;
Step 3 19
Utilize cold press, coordinate bonding agent heat insulating material and decoration panel to be carried out compound by certain pressure intensity, to ensure the integration of product.
Below each step is described:
1, substrate: select weighted cement fiberboard or calcium silicate board.
2, sand mill: carry out surely thick process with 40#, 60# abrasive band, ensures the coating weight of everywhere.
3, dust removal machine: next-door neighbour's sand mill, carry out the dedusting after sand milling, holding plate face is cleaned.
4, back flow roll machine: plate back is processed, anti-gray when reaching waterproof and produce.
5, the two lamp curing of UV: ultraviolet light polymerization is carried out to the coating of roller coat.
6, Auto-reversal Machine's: overturn plate face, prepares follow-up front and produces.
7, sander: carry out sanding with 60#, 80#, 120# abrasive band, carries out surely thick, polishing again, promotes that substrate is bonding with paint.
8, dust removal machine: next-door neighbour's sand mill, carry out the dedusting after sand milling, holding plate face is cleaned.
9, sponge roller 1#, 2#: Main Function is the adhesive power increasing substrate and paint.
10, infrared leveling machine: acceleration rate of infiltration of heating.
11, native machine mended by putty: plate surface carries out putty and fills.
12, the mono-lamp curing of UV: ultraviolet light polymerization is carried out to the coating of roller coat.
13, just against roller machine: carry out Seal treatment to substrate.
14, UV curing: ultraviolet light polymerization is carried out to the coating of roller coat.
15, sand mill: carry out sanding process again to the sheet material after closing, the paint be beneficial to below is bonding.
16, dust removal machine: next-door neighbour's sand mill, carry out the dedusting after sand milling, holding plate face is cleaned.
17, preliminary roller is drenched: a small amount of roller coat, the paint be beneficial to below is bonding.
18, the mono-lamp curing of UV: ultraviolet light polymerization is carried out to the coating of roller coat.
19, curtain coater: basic unit's prime treatment.
20, infrared leveling machine: accelerate levelling speed.
21, five lamp curing: ultraviolet light polymerization is carried out to the coating of roller coat.
22, sand mill: carry out sand milling with 320#, 400# abrasive band, the polishing grinding process on surface.
23, dust removal machine: next-door neighbour's sand mill, carry out the dedusting after sand milling, holding plate face is cleaned.
24, plate gluing: the bonding dynamics increasing substrate and film.
25, the mono-lamp curing of UV: ultraviolet light polymerization is carried out to the coating of roller coat.
26, transfer interpreter: effects on surface decorative pattern carries out transfer process.
27, infrared leveling machine: accelerate film and participate in reaction speed.
28, film gluing: film is protected.
29, the two lamp curing of UV: ultraviolet light polymerization is carried out to the coating of roller coat.
30, wear-resisting finish paint process, increases the abrasion resistance of plate surface.
31, the two lamp curing of UV: ultraviolet light polymerization is carried out to the coating of roller coat.
32, preliminary roller is drenched: face cap dull finishing coat.
33, flow coating machine: high light process is carried out on surface.
34, infrared leveling machine: accelerate paint levelling speed.
35, five lamp curing: ultraviolet light polymerization is carried out to the coating of roller coat.
36, laminating machine: finished surface carries out overlay film conservation treatment.
37, film cutting machine: after overlay film, carries out cut-out process to the film between plate and plate.
38, blanking machine: production board is carried out rolling off the production line transport processing.
39, cold press: utilize bonding agent that heat insulating material and decoration panel are carried out compound by certain pressure intensity, ensures the integration of product.
Be below the technical essential in each processing step:
The back side (double end) sander (No. 3 heavy sanders 3 of double end) in step 2
This equipment adopts front 40#, sand milling is carried out in the abrasive band of rear 60#, and abrasive band is thicker for surely thick, and linear speed is adjusted to 8-9m, 0.5mm is lowered on basis after substrate is measured to height, adopt the mode touched and estimate to judge that whether sand milling is qualified, touch-surface is comparatively smooth, and range estimation overall light is consistent.
Dust removal machine (No. 4 dust scavengers 4) in step 3
Linear speed is 9m/min, and height lowers 0.4mm on the basis of substrate thickness, reaches the object of dedusting with the absorption of the running of hairbrush and blower fan.
Single roller (back of the body is coated with) machine (back side seal coat) (No. 6 backboard list coating rollers 6) in step 4
This equipment steel rider speed is 0.5-1.5m/min, and rubber roll speed is 9m/min, and conveyer belt speed is 9m/min, and height lowers 0.4mm, roller coat back side seal coat after basal lamina determination, and coating content is 15-25g/m
2, require upper blade, ensure coating weight uniformity.
The two lamp curing of UV (mercury lamp) (No. 7 two lamp curing 7 of UV) in step 5
Mercury lamp is set herein, mainly considers the penetrability of mercury lamp; Linear speed is adjusted to 9m/min, and UV energy must be greater than 200mj/m
2.
Auto-reversal Machine's (No. 9 Auto-reversal Machine's 9) in step 6
Automatic turning flap face, prepares for follow-up front produces.
Front (three) sander (No. 11 three sanders 11) in step 7
60#, middle 80# before adopting, sanded is carried out in the abrasive band of rear 100-120#, linear speed is adjusted to 8-9m/min, abrasive band is that echelon's property is installed, and 60# is fixed thick, sand milling in the middle of 80#, 100-120# surface finish process, this avoid surperficial sand print too heavy, be beneficial to fine sand process below, ensure that the planeness of application simultaneously.Sand milling is herein as the benchmark of the fixed high adjustment of all devices below.
Dust removal machine (No. 12 dust scavengers 12) in step 8
Speed is 9m/min, and height lowers 0.4mm on the basis of substrate thickness, reaches the object of dedusting with the absorption of the running of hairbrush and blower fan.
In step 9:
No. 1, sponge roller (infiltration priming paint) (No. 14 are singly rolled coating machine 14)
Steel rod speed 3-6m/min, sponge roller speed 13-24m/min, conveyer belt speed is 9m/min, and height lowers 0.5mm on benchmark, and roller coat infiltration priming paint, coating content is 30-45mj/m
2, simultaneously can not too heavy by sponge roll-in, permeator too heavily can be caused to be entered sponge roller by resorption.To permeate better herein, and the adhesive power of coating is higher.In actual production process, according to the rotating speed of the corresponding dancer rools of the density of substrate.
No. 2, sponge roller (infiltration priming paint) (No. 16 are singly rolled coating machine 16)
Steel rod speed 3-6m/min, sponge roller speed 12-16m/min, conveyer belt speed is 9m/min, and height lowers 0.5mm on benchmark, and roller coat infiltration priming paint, coating content is 30-45mj/m
2, simultaneously can not too heavy by sponge roll-in, permeator too heavily can be caused to be entered sponge roller by resorption.To permeate better herein, and the adhesive power of coating is higher.In actual production process, according to the rotating speed of the corresponding dancer rools of the density of substrate.
Attention: two sponge roller spacing distances are 6m, what transporting velocity can not be regulated is too fast, avoids the waste of infiltration paint or causes other to injure.
Infrared leveling machine (No. 17 leveling machines 17) in step 10
Transporting velocity is 8-9m/min, and temperature should be set to 70-90 DEG C, mainly accelerates rate of infiltration by temperature.
In step 11, native machine (soil paint mended by UV putty) (No. 18 light-duty luting machines 18) mended by putty
This equipment can adopt the form of rotating, little steel rod speed is 3-6m/min, front rubber roll speed is 9m/min, rear steel rod speed is 6-8m/min, conveyer belt speed is 9m/min, and front rubber roll height lowers 0.4mm on reference bases, and thick steel rider height lowers 0.5-0.6mm on reference bases, soil paint mended by roller coat UV putty, and coating content is 8-120mj/m
2, mainly substrate surface space is filled, ensures the planeness on surface.
UV (mercury lamp) single lamp curing (No. 19 single lamp UV driers 19) in step 12
Adopt single lamp to be cured herein, it is contemplated that do not need too many energy-curable, but energy must ensure at 70-120mj/m
2.Too dry or too wet all can causing does not have adhesive power.
Just against roller machine (seal coat) (No. 21 pairs are rolled coating machine 21) in step 13
This equipment adopts the form of rotating, front steel rider speed is 2-4m/min, rear steel rider speed is 0.5-2.5m/min, front rubber roll speed is 9-12m/min, and back cot speed is 10-14m/min, and transporting velocity is 9m/min, front rubber roll height lowers 0.4mm on altitude datum basis, back cot height lowers 0.2-0.3mm on altitude datum basis, roller coat seal coat, and coating content is 50-70mj/m
2.
UV (mercury lamp) curing (No. 22 two lamp UV driers 22) in step 14
Linear speed is adjusted to 9m/min, and UV energy must 70-120mj/m
2.Must within the scope of this, otherwise adhesive power can be caused lower.
Washed ore ray machine (No. 24 single head sanders 24) in step 15
Herein be 240# abrasive band, linear speed 8-9m/min, height lowers 0.2-0.3mm on the basis measuring substrate thickness, carries out surface finish process at this, ensures surface, plate face smooth, avoids occurring leaking the situation of sand and sand partially simultaneously.Occur that the leakage sand of small size can adopt manually to process with suitable sand paper, the situation of inclined sand needs to regulate sander to process.
Attention: the height that substrate will be measured before sanding; Detect abrasive band and whether have breakage; Open blower fan; After sander running, operating personnel can not leave, and must estimate each a plate and all want sand to arrive.
Dust removal machine (No. 25 dust scavengers 25) in step 10 six
Conveying linear speed 9m/min, highly lowers 0.5mm, and with hairbrush running, blower fan absorption reaches dust removing effects.
Single just (before pouring) roller (seal coat) (No. 27 are singly rolled coating machine 27) in step 10 seven
Steel rider speed 0.5-1.5m/min, rubber roll speed 9m/min, conveyer belt 9m/min, highly lowers 0.4mm, roller coat seal coat, coating content 10-15g/m
2; Require very thin upper blade, thinner adhesive power is better.
UV (mercury lamp) single lamp curing (No. 28 single lamp UV driers 28) in step 10 eight
Conveying linear speed 9m/min, UV energy 40-60mj/m
2.Energy can not be done lower than 40, and being greater than 60 can thirst, and direct result all can without adhesive power.
Flow coating machine (based white primer) (No. 30 flow coating machines 30) in step 10 nine
Mainly basic unit's white background process is carried out to substrate, showering based white primer THICKNESS CONTROL at 70-90miu, pipeline speed 9m/min.
Attention: heating oil temperature just opens oil pump frequency converter after 40-45 DEG C, regulates it to suitable speed, makes coating play circulation, remove ducted bubble.
Infrared leveling machine (No. 32 leveling machines 32) in step 2 ten
Feed adjustment 8-9m/min, temperature arranges 70-90 DEG C, and predominant use accelerates levelling speed exactly.If interior temperature is high, do not open passable yet.Mainly be suitable for winter.
Five lamp curing (No. 33 five lamp UV driers 33) in step 2 11
Arrange according to the sequence of 1# gallium lamp 2# gallium lamp 3# iron lamp 4# mercury lamp 5# mercury lamp, what adopt is the solidification principle that the principle penetrated layer by layer carries out from the inside to surface, the equipartition of energy of all lamps Wei 16.8kw/h, conveying linear speed 9m/min, energy > 1200mj/m during 7 thickness
2if be greater than 7 general recommendations UV energy > 1500mj/m
2more stable.UV energy can according to not doing lower than 1500, poor adhesive force.
For step 2 11, be described as follows:
Up/down material machine
Conveying linear speed 9m/min is produced during blanking, consistent with five lamp UV curing linear speeds, otherwise can be burned; During material loading, linear speed is 5-7m/min, produces linear speed after not limiting, and does not occur closure plate phenomenon.
Attention: be herein feeding, discharge machine; Inside and outside wall board priming paint has been produced and has been rolled off the production line, if as long as priming paint is produced, can by blanking, and if will produce with a direct line below, can by straight mistake, secondaryly to produce from material loading here if lower, can by material loading.To check whether blower fan is opened, and whether air compressor machine is opened, and whether air pressure is opened etc., must produce by operating process before remembeing each operation.
(white background) washed ore ray machine (No. 34 double end sanders 34) in step 2 12
Herein be that 320# and 400# abrasive band or twice 400# abrasive band are for sand milling based white primer, linear speed 8-9m/min, height lowers 0.2-0.3mm on the basis measuring substrate thickness, with the first coarse sand of 320# together, 400# remakes washed ore repairing effect, carry out surface finish process at this, ensure the smooth of surface, plate face, there is no the appearance in large bubble and hole, hole.Avoid the situation occurring leaking sand and inclined sand simultaneously.Occur that the leakage sand of small size can adopt manually to process with suitable sand paper, the situation of inclined sand needs to regulate sander to process.
Attention: the height that substrate will be measured before sanding; Detect abrasive band and whether have breakage; Open blower fan; After sander running, operating personnel can not leave, and must estimate each a plate and all want sand to arrive.
Dust removal machine (No. 35 dust scavengers 35) in step 2 13
Conveying linear speed 9m/min, be highly downward-0.5mm in new measurement substrate thickness situation, with hairbrush running, blower fan absorption reaches dust removing effects.
Single positive roller (plate gluing) (No. 46 are singly rolled coating machine 46) in step 2 14
Steel rider speed 0.5-1.5m/min, rubber roll speed 7.5-8m/min, feed adjustment belt 7.5-8m/min,
Highly lower 0.4mm, roller coating plate gluing, quantitative 9-12g/m
2; Require very thin, necessary upper blade, if coating weight is large, there will be slivering mark, scraper must be intact, can not scrape clean, scrape uneven, leak phenomenons such as scraping.
UV (mercury lamp 7KW) single lamp curing (No. 47 single lamp UV driers 47) in step 2 15
Conveying linear speed 7.5-8m/min, UV energy 70-120mj/m
2.Energy can not be done lower than 70, and being greater than 120 can thirst, and these all can cause without adhesive power; Design parameter will see that production scene is decided.So must within claimed range when producing.
Transfer interpreter (under film glue, transfer film) (No. 49 UV transfer interpreters 49) in step 2 16
Transfer interpreter mainly carries out decorative pattern process to produced plate surface, carries linear speed 7-7.5m/min herein simultaneously, highly lowers 0.8-1mm, glue under roller coat film, and require that roller coat is even, thickness is consistent.
Attention: 1, check that power supply connects before transfer interpreter running, source of the gas air pressure is at 0.4-0.6MPa, and each rubber roll, transition roller, glue basin and paint pump will keep clean, will be parallel to each other between each roller.2, before rolling according to roller order successively membrane to laminating during membrane, naturally vertically can not have wrinkling during membrane, film should in the middle of roller.3, the gap between whole each roller is consistent with the numerical value of each dial plate, the gap of adjustment centering roller line and the number of dial plate.
Transfer interpreter five lamp is arranged; 1# gallium lamp, 2# gallium lamp, 3# gallium lamp, 4# iron lamp, 5# iron lamp is 16.8kw/h respectively.Main principle of solidifying from the inside to surface according to penetration performance and the coating of different lamp.
UV lamp using method: concrete energy is determined to produce the color of film;
(dark color) difficult dry film is opened: 1# gallium lamp (100%), 2# gallium lamp (100%), 3# gallium lamp (100%), 4# iron lamp (75%), 5# iron lamp (50%)
(light color) easier dry film is opened: 1# gallium lamp (100%), 2# gallium lamp (100%), 3# gallium lamp (75%), 4# iron lamp (75%), 5# iron lamp (50%)
Attention: must open UV lamp on request, general ability is at 600-1200mj/m
2left and right is best; Otherwise thirst or do not do and all can there is no adhesive power.
Film gatherer (film stripping machine)
Rotating speed 0.2-0.5m/min, ensures that the film after by transfer printing collects.
Infrared leveling machine (No. 51 leveling machines 51) in step 2 17
Feed adjustment 8--9m/min, (temperature is opened in production transfer printing) arranges 70-90 DEG C, and predominant use is accelerated film exactly and participated in reaction speed, and helpful to adhesive power, general production transfer printing is opened, and that produces other only does transition use, need not open temperature.
Single positive roller (film gluing) (No. 55 precisions singly roll coating machine 55) in step 2 18
Steel rider speed 0.5-1,5m/min, rubber roll speed 8-9m/min, feed adjustment belt 9m/min, highly lowers 0.4mm, the gluing of roller coat film, quantitative 9-12g/m
2; Require very thin, must upper blade, if coating weight is large, there will be slivering mark, uneven distribution even etc., and if the spacing of putting plate is little and do not have upper blade to have aberration.
Remarks: scraper is intact, can not scrape unclean, scrape uneven, leak phenomenons such as scraping, otherwise there will be the substandard products effect of impression one by one.
The two lamp curing of UV (No. 56 two lamp UV driers 56) in step 2 19
Conveying linear speed 8-9m/min, UV energy 180--220mj/m
2, energy not dryly can be greater than 220 lower than 180 and can thirst, and these all can cause without adhesive power: so must within claimed range when producing.
In step 3 ten:
Single positive roller machine (seal coat) (No. 58 precisions singly roll coating machine 58)
Steel rider speed 0.5-1.5m/min rubber roll speed 8-9m/min feed adjustment belt 9m/min, highly lowers 0.4mm, roller coat seal coat, quantitative 9-12mj/m
2; Require very thin, must upper blade, if coating weight is large, there will be slivering mark, uneven distribution even etc., and if the spacing of putting plate is little and do not have upper blade to have aberration.Attention: scraper is intact, can not scrape unclean, scrape uneven, leak phenomenons such as scraping, otherwise there will be the substandard products effect of impression one by one.
The two lamp curing of UV (No. 59 two lamp UV driers 59)
Conveying linear speed 8-9m/min, UV energy 230-260mj/m
2, energy can not be done lower than 230, and being greater than 260 can thirst, and these all can cause without adhesive power: so must within claimed range when producing.
Single positive roller machine (adhesion primer) (No. 61 precisions singly roll coating machine 61)
Steel rider speed 0.5-1.5m/min rubber roll speed 8-9m/min feed adjustment belt 9m/min, highly lowers 0.4mm, roller coat adhesion primer, quantitative 9-12mj/m
2; Require very thin, must upper blade, if coating weight is large, there will be slivering mark, uneven distribution even etc., and if the spacing of putting plate is little and do not have upper blade to have aberration.Remember: scraper is intact, can not scrape unclean, scrape uneven, leak phenomenons such as scraping, otherwise there will be the substandard products effect of impression one by one.
The two lamp curing of UV (No. 62 two lamp UV driers 62)
Conveying linear speed 8-9m/min, UV energy 270-320mj/m
2. energy ensures within the scope of this, otherwise can cause without adhesive power;
Just against roller machine (wear-resisting finish paint) (No. 64 pairs are rolled coating machine 64)
Front steel rider speed 2-4m/min, rear steel rider speed 0.5-1.5m/min, front rubber roll speed 9-14m/min, back cot speed 12-16m/min, feed adjustment belt 9m/min, front rubber roll height lowers 0.4mm, back cot height lowers 0.2mm, the wear-resisting finish paint of roller coat, the wear-resisting finish paint of roller coat, quantitative 30-35g/m
2, back cot requires upper blade if desired, does not require upper blade before general.
The two lamp transforming machine of UV (No. 65 two lamp UV driers 65) in step 3 11
Conveying linear speed 8-9m/min, UV energy 80-100mj/m
2, energy ensures within the scope of this, otherwise can cause without adhesive power.
In step 3 12
Single positive roller machine (drenching preliminary roller paint) (No. 68 precisions singly roll coating machine 68)
Steel rider speed 0.5-1.5m/min, rubber roll speed 8-9m/min, feed adjustment belt 9m/min, feed adjustment belt 9m/min, front rubber roll height lowers 0.4mm, and roller coat drenches preliminary roller paint, quantitative 8-15g/m
2, require very thin, must upper blade, if coating weight is large, there will be slivering mark, uneven distribution even etc., make sure to keep in mind, scraper is intact, can not scrape clean, scrapes uneven, leaks phenomenons such as scraping, otherwise there will be the substandard products of impression one by one.
UV mono-lamp curing (No. 69 single lamp UV driers 69)
Conveying linear speed 8-9m/min, UV energy 60-80mj/m
2, energy ensures within the scope of this, otherwise can cause without adhesive power.
Showering in step 3 13 (finish paint) machine (interior wall is used) (high light shield finish paint) (No. 71 flow coating machines 71)
Be mainly used in carrying out high light process to plate face, linear speed at 9m/min, coating material temperature 40-45 DEG C, high light shield finish paint thickness requirement is all at 80-130miu; If do not need high light process, then this machine does not need out.
Infrared leveling machine (No. 73 leveling machines 73) in step 3 14
Feed adjustment 8-9m/min, temperature arranges 70-90 DEG C, is mainly used in accelerating levelling speed.Interior temperature height is not opened good, is mainly suitable for winter.
Five lamp curing (No. 74 five lamp driers 74) in step 3 15
1# gallium lamp 2# gallium lamp 3# gallium lamp 4# iron lamp 5# iron lamp is 16.8kw/h respectively, conveying linear speed 9m/min, and UV energy > 1200mj/m2 is good; If production showering finish paint ability is 350-550mj/m2 is good.
Diaphragm machine (PE diaphragm) (No. 76 laminating machines 76) is covered in step 3 16
Finished product is carried out to the protection on surface, avoid situation generations such as scratching
Remarks: diaphragm have point summer diaphragm and winter diaphragm point; Viscosity should not be too sticky, otherwise dyestripping falls paint after upper wall.
Diaphragm machine (No. 82 film cutting machines 82) is cut in step 3 17
Film between plate and plate is carried out cut-out process.
Blanking machine (No. 83 blanking hoists 83) in step 3 18
Automatically blanking is carried out to finished product and stack neat process.
In step 3 19:
The modulation of bonding agent
Panel is bonding with heat insulating material, special bonding agent must be used to carry out bonding, in the modulated process of bonding agent, host and curing compound is used to take the ratio of 4: 1 to modulate, accomplish with adjust principle, the solidification avoiding bonding agent because the time is long to a certain degree, affects adhesive effect.
The compound of panel and heat insulating material
Adopt cold press that panel and heat insulating material are carried out compound, Stress control, at 6-7MPa, carries out Combined Processing, suitable carries out suitable adjustment according to plate thickness from the different of heat insulating material, must ensure in drawing process, adhesive strength >=0.10, and destruction position should be positioned at insulation layer.(when heat insulating material is XPS plate, >=0.20.)
In order to simply, in literary composition, omit the elaboration to known technology.
The foregoing is only the preferred embodiment of the present invention, protection scope of the present invention is not limited in above-mentioned embodiment, and every technical scheme belonging to the principle of the invention all belongs to protection scope of the present invention.For a person skilled in the art, the some improvement carried out under the prerequisite not departing from principle of the present invention, these improvement also should be considered as protection scope of the present invention.
Claims (3)
1. a heat-insulating decorative composite board production technology, is characterized in that, comprises the steps:
Step one
Select weighted cement fiberboard or calcium silicate board as substrate;
Step 2
Sand mill is adopted to carry out surely thick process to substrate, to ensure the coating weight of everywhere;
Step 3
Adopt dust removal machine to the substrate dedusting after sand milling, clean with holding plate face;
Step 4
Back flow roll machine is adopted to carry out back side seal coat process to plate back, with anti-gray when waterproof and production;
Step 5
The two lamp curing of UV is adopted to carry out ultraviolet light polymerization to the coating of roller coat;
Step 6
Adopt Auto-reversal Machine's to overturn plate face, prepare follow-up front and produce;
Step 7
Adopt sander to carry out sanding, again carry out surely thick, polishing, to promote that substrate is bonding with paint;
Step 8
Utilize dust removal machine to carry out dedusting, clean with holding plate face;
Step 9
Sponge roller and infiltration priming paint is utilized to carry out roller coat, to increase the adhesive power of substrate and paint;
Step 10
Infrared leveling machine is utilized to process, with acceleration rate of infiltration of heating;
Step 11
Utilize putty to mend native machine to carry out putty and fill;
Step 12
The mono-lamp curing of UV is utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 13
Utilize and just against roller machine and seal coat, Seal treatment is carried out to substrate;
Step 14
UV curing is utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 15
Utilize sand mill to close after sheet material carry out sanding process again, the paint be beneficial to below is bonding;
Step 10 six
Utilize the dedusting that dust removal machine carries out after sand milling, clean with holding plate face;
Step 10 seven
Utilize pouring preliminary roller and seal coat to carry out a small amount of roller coat, the paint be beneficial to below is bonding;
Step 10 eight
The mono-lamp curing of UV is utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 10 nine
Curtain coater is utilized to process basic unit's priming paint;
Step 2 ten
Infrared leveling machine is utilized to process, to accelerate levelling speed;
Step 2 11
Five lamp curing are utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 2 12
Utilize sand mill to carry out sand milling, effects on surface carries out polishing grinding process;
Step 2 13
Utilize the dedusting that dust removal machine carries out after sand milling, clean with holding plate face;
Step 2 14
Carry out plate gluing process, to increase the bonding dynamics of substrate and film;
Step 2 15
The mono-lamp curing of UV is utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 2 16
Transfer interpreter effects on surface decorative pattern is utilized to carry out transfer process;
Step 2 17
Utilize infrared leveling machine to process, participate in reaction speed to accelerate film;
Step 2 18
Carry out film gluing process, to protect film;
Step 2 19
The two lamp curing of UV is utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 3 ten
Carry out wear-resisting finish paint process, to increase the abrasion resistance of plate surface;
Step 3 11
The two lamp curing of UV is utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 3 12
Utilize to drench preliminary roller and drench preliminary roller paint and process, face cap dull finishing coat;
Step 3 13
Flow coating machine and high light shield finish paint is utilized to carry out high light process;
Step 3 14
Infrared leveling machine is utilized to process, to accelerate paint levelling speed;
Step 3 15
Five lamp curing are utilized to carry out ultraviolet light polymerization to the coating of roller coat;
Step 3 16
Laminating machine is utilized to carry out overlay film conservation treatment to finished surface;
Step 3 17
After overlay film, film cutting machine is utilized to carry out cut-out process to the film between plate and plate;
Step 3 18
Utilize blanking machine that production board is carried out rolling off the production line transport processing;
Step 3 19
Utilize cold press, coordinate bonding agent heat insulating material and decoration panel to be carried out compound by certain pressure intensity, to ensure the integration of product.
2. heat-insulating decorative composite board production technology according to claim 1, is characterized in that, in step 3 19, described bonding agent adopt host and curing compound according to 4: 1 ratio modulate.
3. heat-insulating decorative composite board production technology according to claim 1, is characterized in that, in step 2 16, described surface detail is the pattern of imitative stone material, imitative wood grain, imitative wallpaper, imitative wall brick.
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| CN201510495801.4A CN105113732A (en) | 2015-08-13 | 2015-08-13 | Production process of thermal insulation and decoration composite boards |
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| CN106000835A (en) * | 2016-06-30 | 2016-10-12 | 卓达新材料科技集团威海股份有限公司 | Photo-curing film-covered panel improvement process |
| CN106179907A (en) * | 2016-06-30 | 2016-12-07 | 卓达新材料科技集团威海股份有限公司 | A kind of photocuring overlay film glass magnesium trim panel preparation method |
| CN107498675A (en) * | 2017-08-27 | 2017-12-22 | 书香门地(上海)新材料科技有限公司 | Floor primary colors natural source technique |
| CN108177474A (en) * | 2017-12-22 | 2018-06-19 | 江苏建院欧野科技有限公司 | A kind of wall decorating veneer UV transfer printing process |
| CN108915196A (en) * | 2018-08-23 | 2018-11-30 | 天津达因建材有限公司 | A kind of production method and wallboard of decorative wall panels |
| CN110802008A (en) * | 2019-09-27 | 2020-02-18 | 诺森（常州）建筑产业有限公司 | Board for realizing high-gloss and matte texture patterns on same base layer |
| CN113385395A (en) * | 2021-05-31 | 2021-09-14 | 佛山市顺德区普瑞特机械制造有限公司 | Film-pressing coating process |
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| CN113385395A (en) * | 2021-05-31 | 2021-09-14 | 佛山市顺德区普瑞特机械制造有限公司 | Film-pressing coating process |
| CN116441139A (en) * | 2023-02-03 | 2023-07-18 | 惠州市摩彩装饰材料有限公司 | Preparation method of UV shower Tu Chaojing coated plate with digital printing wood grains and stone grains |
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