CN105109714A - Ton-bag packer - Google Patents
Ton-bag packer Download PDFInfo
- Publication number
- CN105109714A CN105109714A CN201510362863.8A CN201510362863A CN105109714A CN 105109714 A CN105109714 A CN 105109714A CN 201510362863 A CN201510362863 A CN 201510362863A CN 105109714 A CN105109714 A CN 105109714A
- Authority
- CN
- China
- Prior art keywords
- cylinder
- jumbo bag
- pipe
- bag
- tremie pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 238000007599 discharging Methods 0.000 claims description 6
- 238000000926 separation method Methods 0.000 claims description 5
- 230000001154 acute effect Effects 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 39
- 238000012856 packing Methods 0.000 abstract description 11
- 230000009471 action Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 230000004044 response Effects 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 238000005303 weighing Methods 0.000 description 2
- TVEXGJYMHHTVKP-UHFFFAOYSA-N 6-oxabicyclo[3.2.1]oct-3-en-7-one Chemical compound C1C2C(=O)OC1C=CC2 TVEXGJYMHHTVKP-UHFFFAOYSA-N 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/30—Devices or methods for controlling or determining the quantity or quality or the material fed or filled
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B39/00—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers
- B65B39/06—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers adapted to support containers or wrappers
- B65B39/08—Nozzles, funnels or guides for introducing articles or materials into containers or wrappers adapted to support containers or wrappers by means of clamps
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Quality & Reliability (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
- Containers And Plastic Fillers For Packaging (AREA)
Abstract
The invention discloses a ton-bag packer comprising a feeding barrel with a valve arranged in the upper portion; the bottom of the feeding barrel is connected with a discharge pipe through a soft pipe; the bottom of the discharge pipe is provided with a discharge port; a feeding pipe is provided with a level gage; the discharge pipe is provided with a bag clamp mechanism; the feeding barrel is provided with a telescopic device; one end of the telescopic device is connected with the feeding barrel, and the other end is connected with the discharge pipe; the valve and the level gage are connected with a PLC; a controller of the telescopic device is connected with the PLC. The soft pipe is a spring soft pipe with high intensity; the bag clamp mechanism clamps the ton-bag on a discharge port end of the discharge pipe; material passes the feeding barrel, the soft pipe and the discharge pipe by the valves, and falls into the ton-bag; the ton-bag is contentiously filled with the material; when the material reaches the level gage position, the PLC receives an electric signal from the level gage and closes the valve; the controller controls the telescopic device to contract upwards, the material from the level gage to the discharge port falls in the ton-bag, and the packing is finished; the packer ensures the weight of the material in the ton-bag to be consistent in every time.
Description
Technical field
The present invention relates to a kind of compress, particularly relate to a kind of jumbo bag compress.
Background technology
Grain, feed, grease etc. industry uses the more of jumbo bag packaging, and jumbo bag compress common at present has two kinds: one to be that structure simply cannot realize Automated condtrol, and another kind has automatic weighing function, and structure is too complicated, and cost is too high.The first jumbo bag compress needs artificial folder bag, artificial blowing, and whether enough manual observation doses, manually stops charging.Structure simply cannot Automated condtrol, compares lost labor.The second jumbo bag compress complicated structure, except blanking function also comprises function of weighing, first weigh during use blanking again or the blanking again of first calculated flow rate, response time is slow, and packing efficiency is lower, and cost is higher.
Summary of the invention
The object of the invention is the deficiency existed for prior art, provide a kind of rational in infrastructure, degree of automation is high, the jumbo bag compress that often bag jumbo bag packing materials weight is consistent.
For achieving the above object, the technical scheme that jumbo bag compress of the present invention adopts is:
A kind of jumbo bag compress, comprise top and valvular feeding cylinder is installed, the lower end of feeding cylinder is connected with tremie pipe by flexible pipe, and the bottom of tremie pipe is provided with discharging opening, and feed pipe is provided with level-sensing device, tremie pipe is provided with bag-clamping mechanism, feeding cylinder is provided with retractor device, and one end of retractor device is connected with feeding cylinder, and the other end is connected with tremie pipe, described valve is connected with PLC with level-sensing device, and the control setup of retractor device is connected with PLC.Flexible pipe adopts spring hose, and intensity is higher.Jumbo bag is added the discharge port end being held in tremie pipe by bag-clamping mechanism, material enters jumbo bag by valve by feeding cylinder, flexible pipe and tremie pipe, jumbo bag is constantly full of by material, time on material completely to level-sensing device position, PLC receives the electric signal of level-sensing device, valve-off, by control setup, retractor device is upwards contracted, level-sensing device falls into jumbo bag to the material in discharging opening, and packing terminates, and ensures that in each jumbo bag of packing, weight of material is consistent.
Described feeding cylinder is provided with the blast pipe be communicated with it.The blower fan that blast pipe connects or air intake valve are connected with PLC.Before convey materials, blast pipe can be inflated to jumbo bag, jumbo bag is thoroughly opened, is convenient to charge material.
Described blast pipe is provided with the branch road be communicated with it, and this branch road is provided with shutoff valve.Shutoff valve is connected with PLC.When shutoff valve is closed, air inlet pipe air inlet makes jumbo bag open to jumbo bag inflation, and when filling material, air inlet pipe stops air inlet, and shutoff valve is opened, and for exhaust, makes material can enter jumbo bag smoothly.
Described valve is gate, and gate locating has the first cylinder, and the control cock of the first cylinder is connected with PLC.Gate can improve the speed of charging as the valve of charging, convenient operation.
The direction that described gate is opened is acute angle with angular separation straight up.Gate is arranged obliquely, meets the gravity of material and the rule of path of motion, reduces the resistance opening and closing gate.
Described gate opening direction is 45-65 degree with angular separation straight up.Optimum angle is 60 degree, and the resistance opening and closing gate is minimum.
Between gate and feeding cylinder, be provided with feeder hopper, feeder hopper is up big and down small, and feeding cylinder is connected with small end, and gate locating is in feeder hopper upper end.Up big and down small feeder hopper can buffer memory material, and ensure can be full of material when material reaches level-sensing device height below level-sensing device, these materials are all filled in jumbo bag under the effect of retractor device, ensure that the weight of material in each jumbo bag is consistent.
Described retractor device is the second cylinder, and the control cock of the second cylinder is connected with PLC.Cylinder is relatively cleaner and tidier, is applicable to Fodder and food industry and uses.Tremie pipe is pulled upwardly by the second cylinder, and hose contracts is all filling in jumbo bag by the material below level-sensing device.
Described bag-clamping mechanism comprises the sackholder hinged with tremie pipe and drives the 3rd cylinder of sackholder, described sackholder comprises the clip that two splits are split, two clips are encircled at tremie pipe outside, clip is connected with rocking arm; rocking arm and tremie pipe hinged; the 3rd cylinder one end and the hinged other end of clip and tremie pipe hinged, the control cock of the 3rd cylinder is connected with PLC.3rd Telescopic-cylinder drives clip close or open, and clip closes discharge port end jumbo bag being clamped in tremie pipe, improves the speed of filling material.
The two ends of described clip are provided with elastic cushion block.Elastic cushion block has cushioned impulsive force when clip closes, and improves the service life of clip, also reduces operation noise simultaneously.
The present invention compared with prior art, has the following advantages:
Jumbo bag is clamped in discharge port end by bag-clamping mechanism, material enters feeding cylinder from valve, jumbo bag is entered through flexible pipe and tremie pipe, jumbo bag is filled up by material, material constantly docks in tremie pipe and flexible pipe, when material reaches level-sensing device position, PLC receives the electric signal of level-sensing device, valve-off stops charging, retractor device shrinks upwards mentions tremie pipe, hose contracts, under the suction double action of gravity and material slippage, material below level-sensing device is all filled in jumbo bag, bag-clamping mechanism is opened, packing terminates, weight of material in jumbo bag is consistent, achieve the packing of automatic jumbo bag, response time is fast, improve packing efficiency.The present invention, relative to the jumbo bag compress of prior art, saves weighting apparatus, relatively simple for structure, and reduces cost.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of jumbo bag compress.
Fig. 2 is the solid of jumbo bag compress.
Detailed description of the invention
Below in conjunction with the drawings and specific embodiments, illustrate the present invention further, these embodiments should be understood only be not used in for illustration of the present invention and limit the scope of the invention, after having read the present invention, the amendment of those skilled in the art to the various equivalent form of value of the present invention has all fallen within the application's claims limited range.
As depicted in figs. 1 and 2, a kind of jumbo bag compress, comprise feeding cylinder 1, the upper end of feeding cylinder is connected with feeder hopper 2, feeder hopper 2 is up big and down small is funnel-form, feeding cylinder is connected with the small end of feeder hopper, the gate 3 of charging is installed in the upper end of feeder hopper 2, the guide rail 32 that gate comprises flashboard 31 and is arranged on the upside of feeder hopper, flashboard is connected with slide, flashboard is connected with the first cylinder 33, flashboard 31 opening direction is 45-65 degree with angular separation straight up, optimum angle is 60 degree, flashboard is arranged obliquely, meet the gravity of material and the rule of path of motion, reduce the resistance that flashboard opens and closes.The sidewall of feeding cylinder is provided with level-sensing device 11 for the material position in perception feeding cylinder, and when solid accumulation is to the position of level-sensing device, level-sensing device 11 is reported to the police, and can send a signal to PLC simultaneously.The lower end of feeding cylinder 1 is connected with flexible pipe 4, and the spring hose that flexible pipe 4 adopts intensity higher is connected with tremie pipe 5 in the lower end of flexible pipe 4, and the bottom of tremie pipe offers discharging opening.Tremie pipe is provided with bag-clamping mechanism 6, bag-clamping mechanism 6 comprises sackholder 61 and drives the 3rd cylinder 62 of sackholder, sackholder 61 comprises the clip 63 that two splits are split, two clips 63 are C shape, encircle at tremie pipe outside, the two ends of clip are provided with the cushion 64 for cushioning, two symmetrical rocking arms 65 are connected with on the upside of each clip 63, two rocking arms 65 are hinged on the both sides of tremie pipe 6, tremie pipe sidewall above clip is provided with two permanent seats 66, each permanent seat is all welded with the fixed arm 67 protruding into outside, 3rd cylinder 62 one end and fixed arm 67 hinged, the other end and clip hinged, 3rd Telescopic-cylinder drives clip to close, open, clip closes discharge port end jumbo bag being clamped in tremie pipe.The outside of feeding cylinder be symmetrically installed with two second cylinder 7, second cylinder 7 one end as retractor device and feeding cylinder 1 hinged, the other end and tremie pipe 5 hinged, the second cylinder 7 for lift tremie pipe 5 by feeding cylinder, flexible pipe and tremie pipe material discharge.Be provided with guard shield 8 in the outside of the second cylinder 7, the upper end of guard shield 8 is fixedly connected with feeding cylinder, and guard shield 8 one aspect plays the effect of protection second cylinder, plays the effect of guiding on the other hand, flexible pipe is shunk between two guard shields.Be connected with the air inlet pipe 9 communicated with it in the outside of feeding cylinder, air inlet pipe 9 is connected with blower fan or air intake valve, and for jumbo bag being strutted to jumbo bag inflation, be convenient to filling material, air inlet pipe 9 is provided with the branch road 91 be communicated with it, and this branch road is for installing shutoff valve.Level-sensing device 11 is connected with PLC, and the blower fan that blast pipe 9 connects or air intake valve are connected with PLC, and the shutoff valve that branch road 91 connects is connected with PLC, and the control cock of the first cylinder 33, the control cock of the second cylinder 7 are connected with PLC with the control cock of the 3rd cylinder 62.
When preparing packing, first jumbo bag sack is enclosed within the discharging opening of tremie pipe, the action of folder bag cylinder, bag-clamping mechanism clamping sack, beginning of automatically packing.After bag-clamping mechanism clamping, shutoff valve is closed, and blower fan is opened, and blows jumbo bag is heaved automatically, need not manually jumbo bag be strutted, (after such as 15 seconds) blower fan closedown after a period of time, and shutoff valve is opened, to facilitate being vented from branch road to during jumbo bag inner stuffing material; First cylinder action, flashboard is opened, and material starts to enter feeder hopper; Streams enters jumbo bag, and jumbo bag is constantly filled, and when material is expired to level-sensing device position, level-sensing device is reported to the police, the first cylinder action, and flashboard cuts out, and charging terminates; Tremie pipe, spring hose are upwards mentioned by the second cylinder, and level-sensing device falls into jumbo bag to the material in discharging opening, and the 3rd cylinder unclamps; Packing terminates, and the jumbo bag fork filling material is walked by fork truck, and jumbo bag is got on the bus, and cart weighs valuation.
Claims (10)
1. a jumbo bag compress, it is characterized in that: comprise top and valvular feeding cylinder is installed, the lower end of feeding cylinder is connected with tremie pipe by flexible pipe, and the bottom of tremie pipe is provided with discharging opening, and feed pipe is provided with level-sensing device, tremie pipe is provided with bag-clamping mechanism, feeding cylinder is provided with retractor device, and one end of retractor device is connected with feeding cylinder, and the other end is connected with tremie pipe, described valve is connected with PLC with level-sensing device, and the control setup of retractor device is connected with PLC.
2. jumbo bag compress according to claim 1, is characterized in that: described feeding cylinder is provided with the blast pipe be communicated with it.
3. jumbo bag compress according to claim 2, it is characterized in that: described blast pipe is provided with the branch road be communicated with it, this branch road is provided with shutoff valve.
4. jumbo bag compress according to claim 1, is characterized in that: described valve is gate, and gate locating has the first cylinder, and the control cock of the first cylinder is connected with PLC.
5. jumbo bag compress according to claim 4, is characterized in that: the direction that described gate is opened is acute angle with angular separation straight up.
6. jumbo bag compress according to claim 4, is characterized in that: described gate opening direction is 45-65 degree with angular separation straight up.
7. jumbo bag compress according to claim 4, it is characterized in that: between gate and feeding cylinder, be provided with feeder hopper, feeder hopper is up big and down small, and feeding cylinder is connected with small end, and gate locating is in feeder hopper upper end.
8. jumbo bag compress according to claim 1, is characterized in that: described retractor device is the second cylinder, and the control cock of the second cylinder is connected with PLC.
9. jumbo bag compress according to claim 1, it is characterized in that: described bag-clamping mechanism comprises the sackholder hinged with tremie pipe and drives the 3rd cylinder of sackholder, described sackholder comprises the clip that two splits are split, two clips are encircled at tremie pipe outside, clip is connected with rocking arm; rocking arm and tremie pipe hinged, the 3rd cylinder one end and the hinged other end of clip and tremie pipe hinged, the control cock of the 3rd cylinder is connected with PLC.
10. jumbo bag compress according to claim 9, is characterized in that: the two ends of described clip are provided with elastic cushion block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510362863.8A CN105109714B (en) | 2015-06-29 | 2015-06-29 | A kind of jumbo bag baling press |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510362863.8A CN105109714B (en) | 2015-06-29 | 2015-06-29 | A kind of jumbo bag baling press |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105109714A true CN105109714A (en) | 2015-12-02 |
| CN105109714B CN105109714B (en) | 2017-09-05 |
Family
ID=54657907
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510362863.8A Expired - Fee Related CN105109714B (en) | 2015-06-29 | 2015-06-29 | A kind of jumbo bag baling press |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105109714B (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107697328A (en) * | 2017-10-13 | 2018-02-16 | 张家港大塚化学有限公司 | Easy moisture absorption plastic grain jumbo bag packing device |
| CN110329582A (en) * | 2019-06-27 | 2019-10-15 | 宁波新天阳新材料科技有限公司 | A kind of jumbo bag quantifies charger |
| CN111003285A (en) * | 2019-12-11 | 2020-04-14 | 天长市天意玻璃制品有限公司 | Prevent fine powder filling device of glass of leakage |
| CN113547778A (en) * | 2021-07-29 | 2021-10-26 | 天津市金明达塑料制品有限公司 | Horizontal hydraulic packaging device and packaging method for flexible freight bags |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4703782A (en) * | 1985-12-12 | 1987-11-03 | Henkel Sr Ernest H | Method and apparatus for filling bulk bags |
| CN1177562A (en) * | 1997-09-11 | 1998-04-01 | 晁建中 | Weighing machine for large bag packing machinery |
| GB2387588A (en) * | 2002-04-19 | 2003-10-22 | Webster Griffin Ltd | Filling large flexible bags |
| CN201240511Y (en) * | 2008-04-03 | 2009-05-20 | 栾英洲 | Ultra-light power ton bag packing machine |
| CN201793024U (en) * | 2010-07-09 | 2011-04-13 | 上海一麟包装机械设备有限公司 | Packaging machine with filled screw |
| CN103274067A (en) * | 2013-06-19 | 2013-09-04 | 合肥三冠机电设备有限公司 | Ton bag packing machine |
| CN103738510A (en) * | 2014-01-07 | 2014-04-23 | 无锡大东机械制造有限公司 | Vertical type powder separating type encasement air suction ration packing scale |
| CN204056418U (en) * | 2014-06-24 | 2014-12-31 | 杭州四方称重***有限公司 | A kind of particulate dust jumbo bag packing scale |
-
2015
- 2015-06-29 CN CN201510362863.8A patent/CN105109714B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4703782A (en) * | 1985-12-12 | 1987-11-03 | Henkel Sr Ernest H | Method and apparatus for filling bulk bags |
| CN1177562A (en) * | 1997-09-11 | 1998-04-01 | 晁建中 | Weighing machine for large bag packing machinery |
| GB2387588A (en) * | 2002-04-19 | 2003-10-22 | Webster Griffin Ltd | Filling large flexible bags |
| CN201240511Y (en) * | 2008-04-03 | 2009-05-20 | 栾英洲 | Ultra-light power ton bag packing machine |
| CN201793024U (en) * | 2010-07-09 | 2011-04-13 | 上海一麟包装机械设备有限公司 | Packaging machine with filled screw |
| CN103274067A (en) * | 2013-06-19 | 2013-09-04 | 合肥三冠机电设备有限公司 | Ton bag packing machine |
| CN103738510A (en) * | 2014-01-07 | 2014-04-23 | 无锡大东机械制造有限公司 | Vertical type powder separating type encasement air suction ration packing scale |
| CN204056418U (en) * | 2014-06-24 | 2014-12-31 | 杭州四方称重***有限公司 | A kind of particulate dust jumbo bag packing scale |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107697328A (en) * | 2017-10-13 | 2018-02-16 | 张家港大塚化学有限公司 | Easy moisture absorption plastic grain jumbo bag packing device |
| CN110329582A (en) * | 2019-06-27 | 2019-10-15 | 宁波新天阳新材料科技有限公司 | A kind of jumbo bag quantifies charger |
| CN110329582B (en) * | 2019-06-27 | 2024-05-28 | 天阳新材料科技有限公司 | Ton bag ration charging machine |
| CN111003285A (en) * | 2019-12-11 | 2020-04-14 | 天长市天意玻璃制品有限公司 | Prevent fine powder filling device of glass of leakage |
| CN111003285B (en) * | 2019-12-11 | 2021-07-20 | 天长市天意玻璃制品有限公司 | Prevent fine powder filling device of glass of leakage |
| CN113547778A (en) * | 2021-07-29 | 2021-10-26 | 天津市金明达塑料制品有限公司 | Horizontal hydraulic packaging device and packaging method for flexible freight bags |
| CN113547778B (en) * | 2021-07-29 | 2022-08-09 | 天津市金明达塑料制品有限公司 | Horizontal hydraulic packaging device and packaging method for flexible freight bags |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105109714B (en) | 2017-09-05 |
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Address after: 225000 No.1, Huasheng Road, high tech Industrial Development Zone, Yangzhou City, Jiangsu Province Patentee after: Jiangsu Bangding Technology Co.,Ltd. Address before: 225127 No. 1 Muyang Road, Hangjiang Economic Development Zone, Yangzhou City, Jiangsu Province Patentee before: JIANGSU MUYANG HOLDINGS Co.,Ltd. |
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Effective date of registration: 20210331 Address after: G210, building 2, 217 Kaifa West Road, high tech Industrial Development Zone, Yangzhou City, Jiangsu Province, 225000 Patentee after: Yangzhou Huamei intellectual property affairs Co.,Ltd. Address before: 225000 No.1, Huasheng Road, high tech Industrial Development Zone, Yangzhou City, Jiangsu Province Patentee before: Jiangsu Bangding Technology Co.,Ltd. |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170905 |