CN105082324B - Crockery intelligence roller head machine - Google Patents
Crockery intelligence roller head machine Download PDFInfo
- Publication number
- CN105082324B CN105082324B CN201510402073.8A CN201510402073A CN105082324B CN 105082324 B CN105082324 B CN 105082324B CN 201510402073 A CN201510402073 A CN 201510402073A CN 105082324 B CN105082324 B CN 105082324B
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- Prior art keywords
- roller
- head
- motor
- bearing
- decelerator
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Transmission Devices (AREA)
Abstract
The invention discloses a kind of intelligent roller head machine of crockery, roll forming for ceramic plastic mud material, it can be universally used in various cups, disk, the production of bowl, first cam is arranged on the first reducer shaft, clutch shaft bearing is located at the surface of the first cam, mounting bracket on clutch shaft bearing, bracket is connected with tap base, first bearing seat is arranged in frame, vertical shaft is arranged in first bearing seat and tap base, vertical shaft can be along in first bearing seat, lower slider, first motor is connected with vertical shaft, vertical shaft upper end is connected with mould flower-pot cover, roller-head axle is arranged in roller-head by bearing, roller-head motor is connected with roller-head axle, the control signal output of PLC respectively with the first decelerator, first motor, second decelerator, the control end connection of roller-head motor.The a variety of types of the intelligent roll forming functional adaptation of crockery of the present invention, simplify and sell of one's property process, improve production efficiency, alleviate labor strength, saved production cost.
Description
Technical field
The invention belongs to crockery preparing technical field, more particularly to a kind of intelligent roller head machine of crockery.
Background technology
Conventional roll machine will change milled head when selling of one's property every time, change belt pulley to adjust rotating speed etc., expend
Many manpowers and time, reduce production efficiency.And because adjustment of rotational speed can only be adjusted linearly by change diameter pulley
Speed can not realize stepless time adjustment, it is difficult to adapt to the accurate change of various types.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of crockery for improving production efficiency, adapting to various types
Intelligent roller head machine.
In order to solve the above technical problems, the present invention is adopted the following technical scheme that：
A kind of intelligent roller head machine of crockery, including frame, the first decelerator, vertical shaft, mould flower-pot cover, the second deceleration
Device, roller-head, PLC, the first decelerator are arranged in frame, and the first cam is arranged on the first reducer shaft, first axle
The mounting bracket on the surface of the first cam, clutch shaft bearing is held, bracket is connected with tap base, first bearing seat is arranged on machine
On frame, vertical shaft is arranged in first bearing seat and tap base, and vertical shaft can be slided along first bearing seat is upper and lower, and the first motor is with standing
Axle is connected, and vertical shaft upper end is connected with mould flower-pot cover, and the first motor is variable-frequency motor, and the second decelerator is arranged in frame,
Camshaft is arranged on the second decelerator, and the second cam is arranged on camshaft, and second bearing is arranged on rotary support bottom, the
Two bearings are located above the second cam, and the 3rd cam is arranged on camshaft, and 3rd bearing is installed in the lower end of contiguous block, and the 3rd is convex
Wheel is contacted with 3rd bearing, and gear shaft is arranged in frame by bearing block, and upper end and the gear shaft of contiguous block are fixed, gear shaft
Through rotary support, gear is installed at the middle part of gear shaft, and first slide is located at turn around on support, and first slide is connected with rack,
Rack and pinion is meshed, and sets the right side for adjusting seat in left and right adjustment seat, first slide in left and right to install at the top of first slide
Screwed hole is opened up on first screw block, left and right adjustment seat, the first leading screw connects through the first screw block, screwed hole and left and right adjustment seat
Connect, the second screw block is installed at the top of left and right adjustment seat, and the second leading screw is connected through the second screw block with second slide, and second slides
3rd screw block is installed, the 3rd leading screw is connected through the 3rd screw block with front and rear adjustment seat, and roller-head is arranged on front and rear adjustment on seat
On seat, roller-head axle is arranged in roller-head by bearing, and roller-head motor is connected with roller-head axle, and roller-head motor is variable-frequency motor,
The control signal output of PLC respectively with the first decelerator, the first motor, the second decelerator, roller-head motor control
End connection.
The intelligent roller head machine of crockery of the present invention, further, rotary encoder is installed in the end of the camshaft,
The signal output part of rotary encoder and the signal receiving end of PLC are connected.
The intelligent roller head machine of crockery of the present invention, further, the right-hand member of the roller-head is provided with through hole, front and rear adjustment
Bar hole is opened up on seat with through hole corresponding position, the 4th leading screw passes through the through hole and bar hole on roller-head and tight by nut
Gu.
The intelligent roller head machine of crockery of the present invention, further, is installed on line slide rail, tap base in the frame
Sliding block is installed, sliding block can be slided along line slide rail.
The intelligent roller head machine of crockery of the present invention, further, the upper end of the contiguous block is by bolt with being connected
Seat is fixed, and connecting seat is fastened on gear shaft by expansion sleeve.
The intelligent roller head machine of crockery of the present invention, further, the right-hand member of the first slide is bolted
Balancing weight.
The intelligent roller head machine of crockery of the present invention, further, the top of the roller-head fix motor cabinet, roller-head electricity
Machine is arranged on motor cabinet.
The intelligent roller head machine of crockery of the present invention, further, the vertical shaft lower end install driven pulley, the first electricity
Machine is connected through V-belt and driven pulley.
The intelligent roller head machine of crockery of the present invention, for the roll forming of ceramic plastic mud material, can be universally used in various
Cup, disk, the production of bowl；When selling of one's property, upper and lower mold only need to be replaced with to the mold of required product, pass through PLC control
Make the first decelerator, the second decelerator, the first motor, the rotating speed of roller-head motor, you can realize the stepless time adjustment of upper and lower mold,
Roller-head and each cam need not be changed, a variety of types is adapted to, simplifies and sell of one's property process, production efficiency is improved, mitigated
Labor strength, without laying in a variety of accessories, has saved production cost；Contact band by the first cam with clutch shaft bearing
Dynamic lower mold is moved up and down, and the contact by the second cam with second bearing drives upper mold to move up and down, convex by the 3rd
Take turns the contact with 3rd bearing and drive the left and right movement of upper mold, it is simple in construction, it is stable and reliable for performance；Pass through regulation first, the
2nd, the 3rd leading screw, the position of roller-head can realize the regulation of front, back, left, right, up, down six direction, so as to suitable for various
Different products and the product of various models, have wide range of applications.
The intelligent roller head machine of crockery of the present invention is described further below in conjunction with the accompanying drawings.
Brief description of the drawings
Fig. 1 is the front view of the intelligent roller head machine of crockery of the present invention；
Fig. 2 is the stereogram of the intelligent roller head machine of crockery of the present invention.
Fig. 3 is second bearing and the part sectioned view of rotary support coupling part.
Embodiment
As depicted in figs. 1 and 2, the intelligent roller head machine of crockery of the present invention includes frame 1, the first decelerator 2, vertical shaft
3rd, mould flower-pot cover 4, the second decelerator 5, roller-head 6, PLC, the first decelerator 2 are arranged in frame 1, and the first cam 21 is pacified
On the first reducer shaft 22, clutch shaft bearing 23 is located at mounting bracket 24 on the surface of the first cam 21, clutch shaft bearing 23,
Bracket 24 is bolted through the through hole in frame with tap base 27, is installed in frame 1 on line slide rail 11, tap base 27
Sliding block 25 is installed by bolt, sliding block 25 can be slided along line slide rail 11, make the movement of tap base 27 more stable.
First bearing seat 26 is bolted with frame 1, and vertical shaft 3 is arranged in first bearing seat 26 and tap base 27,
Vertical shaft 3 can be slided along first bearing seat 26 is upper and lower, and driven pulley 31 is installed in the lower end of vertical shaft 3, and the first motor is through V-belt (in figure
It is not shown) it is connected with driven pulley 31, the upper end of vertical shaft 3 is connected with mould flower-pot cover 4.First motor is variable-frequency motor.
Second decelerator 5 is arranged in frame 1, and camshaft 51 is arranged on the second decelerator 5, and the second cam 52 is arranged on
On camshaft 51, with reference to shown in Fig. 3, second bearing 53 is arranged on the bottom of rotary support 54 by axle 59, and second bearing 53 is located at
The top of second cam 52.The end of camshaft 51 is installed by rotary encoder 55.
3rd cam 56 is arranged on camshaft 51, and 3rd bearing 58 is installed in the lower end of contiguous block 57, the 3rd cam 56 with
3rd bearing 58 is contacted, and gear shaft 7 is arranged in frame 1 by bearing block 61, and one end of gear shaft 7 is installed connecting seat 60 and led to
Cross expansion sleeve 62 to fasten, the upper end of contiguous block 57 is connected by bolt with connecting seat 60, gear shaft 7 passes through rotary support 54, tooth
Gear 63 is installed at the middle part of wheel shaft 7, and first slide 64 is located at turn around on support 54, and first slide 64 is connected by bolt with rack 65
Connect, rack 65 is meshed with gear 63.
The top of first slide 64 sets the right side for adjusting seat 66 in left and right adjustment seat 66, first slide 64 in left and right to install the
Screwed hole 68 is opened up on one screw block 67, left and right adjustment seat 66, the first leading screw 69 passes through the first screw block 67, screwed hole 68 and a left side
Right adjustment seat 66 is connected, and the second screw block 70 is installed at the top of left and right adjustment seat 66, and the second leading screw 71 passes through the second screw block 70
It is connected with second slide 73, the 3rd screw block 74 is installed, the 3rd leading screw 75 is through the 3rd screw block 74 with before in second slide 73
Adjustment seat 76 is connected afterwards, and roller-head 6 is arranged on front and rear adjustment seat 76 by bolt, and the right-hand member of roller-head 6 is provided with through hole, front and rear adjustment
Bar hole 78 is opened up on seat 76 with through hole corresponding position, the 4th leading screw 79 is through the through hole and bar hole 78 on roller-head 6 and leads to
Nut fastening is crossed, when needing to adjust the angle of inclination of roller-head 6, unclamping the 4th leading screw 79 makes it be slided in bar hole 78, reaches
During to required angle, tighten nut and fasten the 4th leading screw 79.By adjusting the first leading screw 69, left and right adjustment seat 66 can be made
Carry out left and right movement；It by adjusting the second leading screw 71, can move up and down second slide 73；By adjusting the 3rd leading screw 75,
Adjustment seat 76 carries out forward and backward movement before and after can making, so as to carry out the side of front, back, left, right, up, down six to the position of roller-head 6
To regulation, to adapt to different products.
Roller-head axle (not shown) is arranged in roller-head 6 by bearing, and motor cabinet 80, roller-head are fixed in the top of roller-head 6
Motor 81 is arranged on motor cabinet 80, and roller-head motor 81 is connected with roller-head axle.Roller-head motor is variable-frequency motor.
The right-hand member of first slide 64 is bolted balancing weight 82, the weight for balancing roller-head.
The control signal output of PLC (not shown) respectively with the first decelerator 2, the first motor, second
The control end connection of decelerator 5, roller-head motor 81, the signal output part of rotary encoder 55 and the signal of PLC are received
End connection.
The course of work of the intelligent roller head machine of crockery of the present invention is：
Upper mold is arranged on roller-head axle lower end, lower mold is arranged in mould flower-pot cover 4, and pug is placed on into lower mold
Interior, the first motor drives vertical shaft 3 to rotate by V-belt, so that driven mold flower-pot cover 4 and lower mold are rotated；First decelerator 2
Drive the first cam 21 to rotate, the first cam 21 is contacted with the clutch shaft bearing 23 above it, drive tap base 27 to move up and down,
So as to which driven mold flower-pot cover 4 and lower mold are moved up and down；Meanwhile, the second decelerator 5 drive second, third cam 52,56 turns
Dynamic, the second cam 52 contacts drive rotary support 54, first slide 64 with second bearing 53 and moved up and down, so as to drive roller-head
6th, roller-head axle and upper mold are moved up and down；3rd cam 56 contacts drive contiguous block 57 with 3rd bearing 58 and moved up and down, from
And rotated with moving gear 63, gear 63 is with the left and right movement of carry-over bar 65, so as to drive the left and right movement of first slide 64, drives rolling
First 6, roller-head axle and upper mold carry out left and right movement；Roller-head motor 81 drives roller-head axle, the rotation of upper mold simultaneously, lower mold with
Upper mold is common to carry out rotary squeezing to pug, so that required utensil is made.
When selling of one's property, upper and lower mold is replaced with to the mold of required product, slowed down by PLC control first
The rotating speed of device, the first motor, changes the feed speed of the first cam, thus change mould flower-pot cover and lower mold rotating speed and it is upper,
Lower translational speed, the rotating speed of the second decelerator, roller-head motor is controlled by PLC, changes the second cam, the 3rd cam
Feed speed, so as to change the rotating speed and upper and lower, left and right translational speed of roller-head axle and upper mold, you can realization is sold of one's property.
The intelligent roller head machine of crockery of the present invention compared with prior art, has the advantages that：
1st, the intelligent roller head machine of crockery of the present invention, for the roll forming of ceramic plastic mud material, can be universally used in each
Plant cup, disk, the production of bowl；When selling of one's property, upper and lower mold only need to be replaced with to the mold of required product, pass through PLC
Control the first decelerator, the second decelerator, the first motor, the rotating speed of roller-head motor, you can realize the electrodeless tune of upper and lower mold
Speed, without changing roller-head and each cam, adapts to a variety of types, simplifies and sell of one's property process, improve production efficiency, subtract
Light labor strength, without laying in a variety of accessories, has saved production cost；
2nd, the contact by the first cam with clutch shaft bearing drives lower mold to move up and down, and passes through the second cam and second
The contact of bearing drives upper mold to move up and down, and the contact by the 3rd cam with 3rd bearing drives upper mold is left and right to move
It is dynamic, it is simple in construction, it is stable and reliable for performance；
3rd, by adjusting first, second, third leading screw, the position of roller-head can realize the side of front, back, left, right, up, down six
To regulation, so as to the product suitable for a variety of products and various models, have wide range of applications；
4th, can be by second, third cam in rotary course by installing rotary encoder in the end of camshaft
Different motion speed feeds back to PLC, to realize accurate adjustment of the PLC to roller-head axle movement locus.
Embodiment described above is only that the preferred embodiment of the present invention is described, not to the model of the present invention
Enclose and be defined, on the premise of design spirit of the present invention is not departed from, technical side of the those of ordinary skill in the art to the present invention
In various modifications and improvement that case is made, the protection domain that claims of the present invention determination all should be fallen into.
Claims (7)
1. a kind of intelligent roller head machine of crockery, it is characterised in that：Including frame, the first decelerator, vertical shaft, mould set
Basin, the second decelerator, roller-head, PLC, the first decelerator are arranged in frame, and the first cam is arranged on the first decelerator
On axle, clutch shaft bearing is located at mounting bracket on the surface of the first cam, clutch shaft bearing, and bracket is connected with tap base,
First bearing seat is arranged in frame, and vertical shaft is arranged in first bearing seat and tap base, and vertical shaft can be along first bearing seat
Upper and lower to slide, the first motor is connected with vertical shaft, and vertical shaft upper end is connected with mould flower-pot cover, and the first motor is variable-frequency motor,
Second decelerator is arranged in frame, and camshaft is arranged on the second decelerator, and the second cam is arranged on camshaft, the
Two bearings are arranged on rotary support bottom, and second bearing is located above the second cam,
3rd cam is arranged on camshaft, and 3rd bearing is installed in the lower end of contiguous block, and the 3rd cam is contacted with 3rd bearing, tooth
Wheel shaft is arranged in frame by bearing block, and upper end and the gear shaft of contiguous block are fixed, and gear shaft passes through rotary support, gear shaft
Middle part gear is installed, first slide is located at turn around on support, and first slide is connected with rack, and rack and pinion is meshed,
Set the right side for adjusting seat in left and right adjustment seat, first slide in left and right that the first screw block is installed at the top of first slide, it is left
Screwed hole is opened up on right adjustment seat, the first leading screw is connected through the first screw block, screwed hole with left and right adjustment seat, left and right adjustment seat
Top the second screw block is installed, the second leading screw is connected through the second screw block with second slide, installation the 3rd in second slide
Screw block, the 3rd leading screw is connected through the 3rd screw block with front and rear adjustment seat, and roller-head is arranged on front and rear adjustment seat, and roller-head axle leads to
Bearing is crossed in roller-head, roller-head motor is connected with roller-head axle, roller-head motor is variable-frequency motor,
The control signal output of PLC respectively with the first decelerator, the first motor, the second decelerator, roller-head motor
Control end is connected；
Rotary encoder is installed in the end of the camshaft, and the signal output part of rotary encoder and the signal of PLC connect
Receiving end is connected.
2. the intelligent roller head machine of crockery according to claim 1, it is characterised in that：The right-hand member of the roller-head is provided with
Through hole, front and rear adjustment seat is upper to open up bar hole with through hole correspondence position, and the 4th leading screw passes through through hole and bar hole on roller-head simultaneously
Fastened by nut.
3. the intelligent roller head machine of crockery according to claim any one of 1-2, it is characterised in that：In the frame
Install and sliding block is installed on line slide rail, tap base, sliding block can be slided along line slide rail.
4. the intelligent roller head machine of crockery according to claim any one of 1-2, it is characterised in that：The contiguous block
Upper end fixed by bolt with connecting seat, connecting seat is fastened on gear shaft by expansion sleeve.
5. the intelligent roller head machine of crockery according to claim any one of 1-2, it is characterised in that：Described first slides
The right-hand member of seat is bolted balancing weight.
6. the intelligent roller head machine of crockery according to claim any one of 1-2, it is characterised in that：The roller-head
Motor cabinet is fixed at top, and roller-head motor is arranged on motor cabinet.
7. the intelligent roller head machine of crockery according to claim any one of 1-2, it is characterised in that：Under the vertical shaft
Driven pulley is installed at end, and the first motor is connected through V-belt and driven pulley.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510402073.8A CN105082324B (en) | 2015-07-08 | 2015-07-08 | Crockery intelligence roller head machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510402073.8A CN105082324B (en) | 2015-07-08 | 2015-07-08 | Crockery intelligence roller head machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105082324A CN105082324A (en) | 2015-11-25 |
| CN105082324B true CN105082324B (en) | 2017-10-03 |
Family
ID=54564084
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510402073.8A Active CN105082324B (en) | 2015-07-08 | 2015-07-08 | Crockery intelligence roller head machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105082324B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107336331A (en) * | 2017-07-27 | 2017-11-10 | 江苏航天鸿鹏数控机械有限公司 | Novel rolling machine for Production of Ceramics |
| CN109333761B (en) * | 2018-08-29 | 2020-08-18 | 唐山斯罗米克智能环保装备有限公司 | Flexible material utensil forming device |
| CN110000897A (en) * | 2019-05-15 | 2019-07-12 | 佛山市南海鑫隆机工机械有限公司 | A kind of numerical control forming machine |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2754852Y (en) * | 2004-09-30 | 2006-02-01 | 湖南醴陵复民瓷业机械制造有限公司 | Ellipsoidal press rolling machine |
| CN100591500C (en) * | 2006-05-21 | 2010-02-24 | 淄博泰山瓷业有限公司 | Ceramic product shaping method and ceramic multifunction shaping machine |
| CN203110087U (en) * | 2013-03-06 | 2013-08-07 | 福建省德化县集发轻工机械厂 | Ceramic rolling press forming machine |
| CN103171029B (en) * | 2013-04-18 | 2016-04-13 | 广西北流市智宇陶瓷自动化设备有限公司 | Rotating disc type pottery automatic rolling forming system |
| CN203611346U (en) * | 2013-12-28 | 2014-05-28 | 福建省德化县集发轻工机械厂 | Roller head up-and-down sliding device used on special-shaped ceramic product roller press |
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2015
- 2015-07-08 CN CN201510402073.8A patent/CN105082324B/en active Active
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| Publication number | Publication date |
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| CN105082324A (en) | 2015-11-25 |
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