CN105065406B - Riveted structure, riveting die set, riveting process and air-conditioning - Google Patents

Riveted structure, riveting die set, riveting process and air-conditioning Download PDF

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Publication number
CN105065406B
CN105065406B CN201510486719.5A CN201510486719A CN105065406B CN 105065406 B CN105065406 B CN 105065406B CN 201510486719 A CN201510486719 A CN 201510486719A CN 105065406 B CN105065406 B CN 105065406B
Authority
CN
China
Prior art keywords
flange
support member
riveted structure
bolt
riveting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201510486719.5A
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Chinese (zh)
Other versions
CN105065406A (en
Inventor
朱宏亮
彭楚堂
王红霞
王琳
陈学
李超男
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Gree Electric Appliances Inc of Zhuhai
Original Assignee
Gree Electric Appliances Inc of Zhuhai
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Gree Electric Appliances Inc of Zhuhai filed Critical Gree Electric Appliances Inc of Zhuhai
Priority to CN201510486719.5A priority Critical patent/CN105065406B/en
Publication of CN105065406A publication Critical patent/CN105065406A/en
Application granted granted Critical
Publication of CN105065406B publication Critical patent/CN105065406B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16BDEVICES FOR FASTENING OR SECURING CONSTRUCTIONAL ELEMENTS OR MACHINE PARTS TOGETHER, e.g. NAILS, BOLTS, CIRCLIPS, CLAMPS, CLIPS OR WEDGES; JOINTS OR JOINTING
    • F16B19/00Bolts without screw-thread; Pins, including deformable elements; Rivets
    • F16B19/04Rivets; Spigots or the like fastened by riveting
    • F16B19/06Solid rivets made in one piece
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00Tools as parts of machines covered by this subclass
    • B21D37/10Die sets; Pillar guides
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D39/00Application of procedures in order to connect objects or parts, e.g. coating with sheet metal otherwise than by plating; Tube expanders

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Insertion Pins And Rivets (AREA)
  • Connection Of Plates (AREA)

Abstract

The invention discloses a kind of riveted structure, riveting die set, riveting process and air-conditioning, belongs to air-conditioning manufacture field, is designed to solve the problems such as existing riveted structure processing efficiency is low.Riveted structure of the present invention includes bolt and support member, and the lateral surface of the flange of bolt and the surface of support member are closed on and in same planes.Riveting die set of the present invention includes upper die and lower die, and upper mould is internally provided with the cavity for accommodating screw rod;Forming cavity of the end formed with indent of lower mould, forming cavity are crowded around by rib, groove and bottom surface and formed;Rib outside from bottom surface tilts.Riveted structure of the present invention can guarantee that compressor rubber cushion can installation that is horizontal positioned, facilitating compressor;Without punching in advance, it need not also shift to an earlier date the beading on support member sheet material, it is high in machining efficiency, the surface nondestructive of support member sheet material is hindered;Progressive die inner bolt automation feeding and riveting process can be achieved, drastically increase production efficiency.

Description

Riveted structure, riveting die set, riveting process and air-conditioning
Technical field
The present invention relates to air-conditioning manufacture field, more particularly to a kind of riveted structure, the riveting for forming above-mentioned riveted structure Mould is connect, the riveting process of above-mentioned riveted structure is formed using above-mentioned riveting die set and includes the air-conditioning of the riveted structure.
Background technology
Compressor is the chief component of outdoor machine of air-conditioner, and compressor needs to use bolt in outdoor machine of air-conditioner chassis assembly Fixed mode is installed.
Existing compression machine bolt clinching method needs the first beading on sheet metal component (support member) and rushes bolt hole in advance, afterwards Bolt is put into bolt hole again, drives mold to carry out bolt flange riveting using punch press, sheet metal component (branch will be bolted to Support member) on.Mainly include following defects:1st, processing step is more, and installation effectiveness is low;2nd, the knot after bolt flange between sheet metal component Conjunction portion of material is less, and the separating force of riveting rear bolt and sheet metal component is smaller, does not reach mechanical property requirements;3rd, to sheet metal component table Surface layer damage is serious.
The content of the invention
It is an object of the invention to propose a kind of riveting knot high in machining efficiency, undamaged to support member plate surface Structure.
Another object of the present invention is to propose a kind of riveting die set for being used to form above-mentioned riveted structure.
Another object of the present invention is to propose a kind of riveting work that above-mentioned riveted structure is formed using above-mentioned riveting die set Skill.
The present invention's a further object is the air-conditioning for proposing that a kind of production efficiency is high.
For up to this purpose, on the one hand, the present invention uses following technical scheme:
A kind of riveted structure, including bolt and support member, the table of the lateral surface of the flange of the bolt and the support member Face near and be in same plane.
Particularly, formed with connecting hole on the support member, connecting hole edge is between the flange and flange;It is described Connection bore edges are supported or opposed from the direction inclination or bending of the flange.
Further, the section of the flange is V-shaped, and the connection bore edges are at least partially situated at the V-arrangement of the flange In structure.
Particularly, it is provided with lug boss on the flange.
Particularly, it is provided with depressed part on the flange.
Particularly, inclined-plane is provided with the flange, the inclined-plane is located at the medial surface of the flange.
Particularly, zn-ni alloy depositses are provided with the outside of the bolt.
On the other hand, the present invention uses following technical scheme:
A kind of riveting die set for being used to form above-mentioned riveted structure, including upper die and lower die, the upper mould are internally provided with For accommodating the cavity of screw rod;Forming cavity of the end formed with indent of the lower mould, the forming cavity is by rib, groove and bottom Crowd around to be formed in face;Rib outside from the bottom surface tilts.
Preferably, it is provided with Oil residue recuperation hole in the lower mould.
Another further aspect, the present invention use following technical scheme:
A kind of riveting process that above-mentioned riveted structure is formed using above-mentioned riveting die set, the riveting process include following steps Suddenly:
Step 1, support member is placed on lower mould, makes position alignment forming cavity to be installed;
Step 2, screw body is placed in the cavity of upper mould, the lateral surface of flange is connected on the end face of the upper mould;
Step 3, to the upper mould apply pressure, make bolt tail penetrate the support member;
Step 4, the bolt tail curl into flange in the forming cavity, and the flange wraps up at least part of company Connect bore edges.
Further aspect, the present invention use following technical scheme:
A kind of air-conditioning, include above-mentioned riveted structure in the air-conditioning.
Riveted structure bolt flange lateral surface of the present invention closes on support surface and in same plane, ensures compression Machine rubber cushion can installation that is horizontal positioned, facilitating compressor;Without punching in advance, it need not also shift to an earlier date the beading on support member sheet material, It is high in machining efficiency, the surface nondestructive of support member sheet material is hindered;Progressive die inner bolt automation feeding and riveting process, pole can be achieved The earth improves production efficiency.
The upper mould of riveting die set of the present invention is internally provided with the cavity for accommodating screw rod, can directly be stamped and formed out bolt With the connection of support member, without punching in advance, the beading on support member sheet material need not be shifted to an earlier date, operating efficiency is high.
Include above-mentioned riveted structure in air-conditioning of the present invention, realize galvanized sheet, aluminium plating zinc plate and plating zinc-aluminum-magnesium steel plate Application in air-conditioner base plate, it is applied widely.
Brief description of the drawings
Fig. 1 is the sectional view for the riveted structure that the preferred embodiment of the present invention one provides;
Fig. 2 is the half sectional view for the lower mould that the preferred embodiment of the present invention one provides;
Fig. 3 is the view of riveting front bolt, mould and support member that the preferred embodiment of the present invention one provides;
Fig. 4 is the half sectional view for the bolt that the preferred embodiment of the present invention one provides;
Fig. 5 is the left view for the bolt that the preferred embodiment of the present invention one provides.
In figure mark for:
1st, bolt;2nd, support member;3rd, upper mould;4th, lower mould;11st, flange;12nd, flange;13rd, bolt tail;14th, screw rod;21、 Surface;22nd, bore edges are connected;31st, cavity;32nd, holding screw;41st, forming cavity;42nd, Oil residue recuperation hole;111st, lateral surface; 112nd, lug boss;113rd, depressed part;114th, inclined-plane;115th, medial surface;131st, afterbody cavity;411st, rib;412nd, groove;413、 Bottom surface.
Embodiment
Further illustrate technical scheme below in conjunction with the accompanying drawings and by embodiment.
Preferred embodiment one:
This preferred embodiment provides a kind of riveted structure.As shown in figure 1, including bolt 1 and support member 2, the flange of bolt 1 11 lateral surface 111 closes on the surface 21 of support member 2 and in same plane.
As shown in Figures 2 and 3, upper mould 3 and lower mould 4 are included for forming the riveting die set of the riveted structure, inside upper mould 3 It is provided with the cavity 31 for accommodating screw rod 14 and the holding screw 32 for standing screw 14;The end of lower mould 4 is formed with interior Recessed forming cavity 41, forming cavity 41 are crowded around and formed by rib 411, groove 412 and bottom surface 413;Rib 411 is outer from bottom surface 413 Roll oblique.Oil residue recuperation hole 42 is provided with lower mould 4, for reclaiming the lubricating oil between mould and the sheet material of support member 2.
The riveting process of the riveted structure is formed using the riveting die set, is comprised the steps:
Step 1, support member 2 is placed on lower mould 4, makes position alignment forming cavity 41 to be installed.
Step 2, the screw rod 14 for fixing compressor rubber cushion is placed in the cavity 31 of upper mould 3, the outside of flange 11 Face 111 is connected on the end face of mould 3.Now bolt tail 13 is directed at the position to be installed on support member 2, and preparation utilizes bolt Afterbody 13 breaks through the sheet material of support member 2, realizes installation.
Step 3, upward mould 3 apply pressure, make bolt tail 13 penetrate support member 2.
Step 4, bolt tail 13 curl into flange 12 in forming cavity 41, and flange 12 wraps up at least part of connecting hole Edge 22.Specifically, rib 411, groove 412 and bottom surface 413 extrude that portion that bolt tail 13 breaks through the sheet material of support member 2 jointly Divide material curling;The sheet material of support member 2 broken through is retained in afterbody cavity 131, connects the V that flange 12 is involved at bore edges 22 In shape structure.
After the mould and corresponding technique, the lateral surface of obtained riveted structure is flat, the i.e. flange of bolt 1 11 lateral surface 111 is in same plane with the surface 21 of support member 2, without punching in advance, also without in advance in support member 2 Beading on sheet material, it is high in machining efficiency, the surface nondestructive of the sheet material of support member 2 is hindered;Progressive die inner bolt automation feeding can be achieved And riveting process, drastically increase production efficiency.
Formed with connecting hole on support member 2, connection bore edges 22 are between flange 11 and flange 12;Connect bore edges 22 To away from the inclination of the direction of flange 11 or bending.
The section of flange 12 is V-shaped, and connection bore edges 22 are at least partially situated in the v-shaped structure of flange 12, contact surface Product is bigger, and the riveted structure of formation is more firm, increases the non-porous puncture rivet force including maximum ejecting force and extrusion pressure Learn performance, junction favorable anti-corrosion effect.
As shown in Figure 4 and Figure 5, lug boss 112 is provided with flange 11, can be to the sheet material of support member 2 in installation process Extruded, compressed.Depressed part 113 is provided with flange 11, can be by the sheet material at connection bore edges 22 in installation process Squeeze into depressed part 113, improve the moment of torsion between bolt 1 and the sheet material of support member 2, riveted structure is more firm.
Inclined-plane 114 is provided with flange 11, inclined-plane 114 is located at the medial surface 115 of flange 11.Wherein, the inclined-plane 114 can To be that plane can also be cambered surface.Inclined-plane 114 is advantageous to bolt 1 and the sheet material of support member 2 is punctured, and makes the sheet material quilt of support member 2 The material energy arc transition at position is punctured in forming cavity 41.That is, the sheet material portions of support member 2 being in contact with inclined-plane 114 can be more Squeeze into well in forming cavity 41, ensure that the surface 21 of the sheet material of support member 2 is concordant with the lateral surface 111 of flange 11, be advantageous to compress Machine rubber cushion it is horizontal positioned.
The outside of bolt 1 is provided with zn-ni alloy depositses, there is provided the antiseptic property of bolt 1.Common galvanized bolt 120h Salt spray test gives birth to red rust, and this bolt 1 gives birth to red rust in 700h or so salt spray tests, i.e. is improved in the salt spray test life red rust time 500%.
Preferred embodiment two:
This preferred embodiment provides a kind of riveted structure, its structure, processing mold and processing technology and preferred embodiment One is essentially identical.The riveted structure includes bolt and support member, the lateral surface of the flange of bolt and the surface of support member close on and In same plane.
Difference is:The concrete structure of flange is unlimited, and whether bolt forms the concrete shape of flange and flange not Limit, can guarantee that the fastness of riveted structure.
Preferred embodiment three:
This preferred embodiment provides a kind of air-conditioning.Include the riveted structure of preferred embodiment one or two in the air-conditioning, Realize galvanized sheet, aluminium plating zinc plate and plating zinc-aluminum-magnesium steel plate (the plating zinc-aluminum-magnesium mainly less than or equal to 2mm exempts from spray coating steel plates) Application in air-conditioner base plate, air-conditioner base plate compression machine bolt can disposable riveting molding, without carrying out follow-up plastic-spraying processing, section Can environmental protection.
Pay attention to, the technical principle that above are only presently preferred embodiments of the present invention and used.Those skilled in the art can manage Solution, the invention is not restricted to specific embodiment described here, can carry out various obvious changes for a person skilled in the art Change, readjust and substitute without departing from protection scope of the present invention.Therefore, although being entered by above example to the present invention Go and be described in further detail, but the present invention is not limited only to above example, without departing from the inventive concept, Other more equivalent embodiments can also be included, and the scope of the present invention is determined by scope of the appended claims.

Claims (8)

1. a kind of riveted structure, including bolt (1) and support member (2), it is characterised in that the flange (11) of the bolt (1) The surface (21) of lateral surface (111) and the support member (2) is closed on and in same plane;
Inclined-plane (114) is provided with the flange (11), the inclined-plane (114) is located at the medial surface of the flange (11) (115);
Zn-ni alloy depositses are provided with the outside of the bolt (1).
2. riveted structure according to claim 1, it is characterised in that formed with connecting hole, connection on the support member (2) Bore edges (22) are between the flange (11) and flange (12);The connection bore edges (22) are to away from the flange (11) Direction tilt or bending.
3. riveted structure according to claim 2, it is characterised in that the section of the flange (12) is V-shaped, the connection Bore edges (22) are at least partially situated in the v-shaped structure of the flange (12).
4. riveted structure according to any one of claims 1 to 3, it is characterised in that be provided with the flange (11) convex Rise portion (112).
5. riveted structure according to any one of claims 1 to 3, it is characterised in that be provided with the flange (11) recessed Fall into portion (113).
6. a kind of riveting die set for being used to form the riveted structure as described in claim 1 to 5 is any, including upper mould (3) and lower mould (4), it is characterised in that the upper mould (3) is internally provided with the cavity (31) for accommodating screw rod (14);The lower mould (4) Forming cavity (41) of the end formed with indent, the forming cavity (41) are crowded around by rib (411), groove (412) and bottom surface (413) Formed;The rib (411) outside from the bottom surface (413) tilts;Oil residue recuperation hole is provided with the lower mould (4) (42)。
A kind of 7. riveting that the riveted structure as described in claim 1 to 5 is any is formed using riveting die set as claimed in claim 6 Technique, it is characterised in that the riveting process comprises the steps:
Step 1, support member (2) is placed on lower mould (4), makes position alignment forming cavity (41) to be installed;
Step 2, screw rod (14) body is placed in the cavity (31) of upper mould (3), the lateral surface (111) of flange (11) is connected to institute On the end face for stating mould (3);
Step 3, to the upper mould (3) apply pressure, make bolt tail (13) penetrate the support member (2);
Step 4, the bolt tail (13) curl into flange (12), flange (12) parcel in the forming cavity (41) At least part of connection bore edges (22).
8. a kind of air-conditioning, it is characterised in that include the riveted structure any just like claim 1 to 5 in the air-conditioning.
CN201510486719.5A 2015-08-07 2015-08-07 Riveted structure, riveting die set, riveting process and air-conditioning Expired - Fee Related CN105065406B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510486719.5A CN105065406B (en) 2015-08-07 2015-08-07 Riveted structure, riveting die set, riveting process and air-conditioning

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510486719.5A CN105065406B (en) 2015-08-07 2015-08-07 Riveted structure, riveting die set, riveting process and air-conditioning

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CN105065406B true CN105065406B (en) 2017-12-12

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Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106015251A (en) * 2016-07-29 2016-10-12 奇瑞新能源汽车技术有限公司 Bonding bolt structure for total aluminum white body of electric automobile

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4555838A (en) * 1983-03-28 1985-12-03 Multifastener Corp. Method of installing self-attaching fasteners
US5868535A (en) * 1997-08-04 1999-02-09 Multifastener Corporation Self-riveting fastening element
ES2184718T3 (en) * 1999-07-09 2003-04-16 Profil Verbindungstechnik Gmbh FUNCTIONAL ELEMENT, METHOD FOR FIXING IN A METAL PLATE PART AND ASSEMBLY ELEMENT.
US20030101566A1 (en) * 2001-12-05 2003-06-05 Ladouceur Harold A. Self-piercing element, method of attachment and die member
DE102013217640A1 (en) * 2013-09-04 2015-03-05 Profil Verbindungstechnik Gmbh & Co. Kg Method of attaching a fastener to a workpiece, combining a disk with a die and die
CN205013473U (en) * 2015-08-07 2016-02-03 珠海格力电器股份有限公司 Riveted structure, riveting mould and air conditioner

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