CN105060217A - Quantitative filling device and quantitative filling method - Google Patents
Quantitative filling device and quantitative filling method Download PDFInfo
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- CN105060217A CN105060217A CN201510472243.XA CN201510472243A CN105060217A CN 105060217 A CN105060217 A CN 105060217A CN 201510472243 A CN201510472243 A CN 201510472243A CN 105060217 A CN105060217 A CN 105060217A
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- quantitative filling
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Abstract
The invention relates to a quantitative filling device and a quantitative filling method. The quantitative filling device comprises a filling pipe, a switching valve, a photoelectric detection device and a controller. The filling pipe is provided with a water outlet. The switching valve is communicated with the filling pipe. The photoelectric detection device comprises a light source transmitter and a receiver, wherein the light source transmitter and the receiver are arranged oppositely. The light source transmitter and the receiver are both arranged below the water outlet. The controller is electrically connected with the photoelectric detection device and the switching valve. After a container reaches the quantitative liquid level, the valve can be quickly closed through the quantitative filling device, the filling accuracy is high, and the response is quick; meanwhile, the anti-interference capacity of the photoelectric detection device is high, and cost is low; and the application occasions of the quantitative filling device can be effectively guaranteed, the reliability of the quantitative filling device can be improved, and the service life of the quantitative filling device can be prolonged.
Description
Technical field
The present invention relates to filling apparatus, particularly relate to a kind of quantitative filling device and quantitative filling method.
Background technology
Accurately controlling of liquid quantitative filling is extensive needs in the production process of industrial products, medical product, daily living article product.The mechanical valve of present stage is filling, and for contact, to back down valve filling, and the filling cost of mechanical valve is low, but filling accuracy is low, pressure of supply water is large on its impact, can not meet the requirement of quantitative filling.The quantitative filling device of conventional flow counter deploy switch valve composition, filling cost is high, and long-time use easily causes flow counter error to become large, and slight vibrations simultaneously can cause flow counter to occur measured error, cause quantitative filling trueness error large.
Summary of the invention
Based on this, be necessary to provide a kind of quantitative filling device and quantitative filling method, improve quantitative filling precision, reduce quantitative filling cost, improve the reliability of quantitative filling.
Its technical scheme is as follows:
A kind of quantitative filling device, comprise intrusion pipe, described intrusion pipe is provided with water outlet; Switch valve, described switch valve is connected with described intrusion pipe; Photoelectric detection system, described photoelectric detection system comprises the light source emitter, the receptor that are oppositely arranged, and described light source emitter and described receptor are all arranged at the below of described water outlet; Controller, described controller is all electrically connected with described photoelectric detection system and described switch valve.
Wherein in an embodiment, described quantitative filling device, also comprise pouring valve, described pouring valve is connected with described water outlet, described pouring valve is provided with perfusion water outlet, described light source emitter and receptor are symmetricly set in the below of described perfusion water outlet, and the forward projection region being distributed in described perfusion water outlet is overseas.
Wherein in an embodiment, described quantitative filling device, also comprises mounting bracket, and described mounting bracket is provided with fabricated section, described fabricated section is provided with the corresponding multiple mounting holes installing described light source emitter and receptor, and multiple described mounting hole is symmetricly set on two opposite ends of described fabricated section.
Wherein in an embodiment, described fabricated section comprises fixed part, two connecting portions and two installation portions, and two opposite ends of described fixed part are vertical with two described connecting portions to be respectively connected, and described connecting portion and described installation portion connect one to one; Fixed part is provided with long slot bore, and described mounting hole is arranged on described installation portion.
Wherein in an embodiment, described connecting portion is stepped, and described fixed part and described installation portion be not at same level height.
Wherein in an embodiment, described mounting bracket also comprises and protects a bottle part, described in protect bottle part side corresponding with described perfusion water outlet be that described arc is 1/4 to 1/3 circular arc to the bending arc in the direction away from described perfusion water outlet.
Wherein in an embodiment, described mounting bracket also comprises connecting element, attaching parts, and described connecting element one end is fixed, and the other end is connected with described attaching parts, and described attaching parts is connected with described fabricated section.
Wherein in an embodiment, described protect a bottle part comprise protect a bottle part, under protect a bottle part, protecting bottle part on described is arranged on one end of the described connecting element between described attaching parts and described fabricated section, corresponding described under protect the other end that bottle part is arranged on described connecting element.
Wherein in an embodiment, described quantitative filling device, also includes a bottle detecting device, and described bottle checking device is electrically connected with described controller.
Wherein in an embodiment, described bottle checking device is container outer wall contact detecting apparatus or noncontact light beam detector.
Wherein in an embodiment, described photoelectric detection system is infrared optic-electric detects technique.
Wherein in an embodiment, described quantitative filling device, also comprises the transmitting device be oppositely arranged with described photoelectric detection system, and the body of the below that described transmitting device is provided with Gua Ping mechanism and is arranged at described Gua Ping mechanism protects a bottle part.
Wherein in an embodiment, it is to the bending arc in the direction away from described perfusion water outlet that described body protects bottle part side corresponding with described perfusion water outlet.
Wherein in an embodiment, below described extension bottle organization establishes and described water outlet, described Gua Ping mechanism comprises the first engaging member, the second engaging member, and described first engaging member and described second engaging member longitudinal interval arrange formation clip portion.
Wherein in an embodiment, protect bottle part on described corresponding with described Gua Ping mechanism, protect bottle part under described and be arranged at the below that described body protects bottle part.
A kind of filling apparatus, comprise above-mentioned quantitative filling device, filling bucket, resistance bottle, described filling bucket is connected with described switch valve, and described resistance bottle is arranged on the outside of described transmitting device, described resistance bottle is provided with taper pressure part, and matches with body outer wall.
Wherein in an embodiment, filling apparatus can be linear filling device or rotary filling device.
A kind of quantitative filling method, comprises the steps:
(1) switch valve valve opening perfusion, light source emitter transmits, and receptor receives the signal that light source emitter is launched, and sends normal signal to controller;
(2), when filling medium is filled into predeterminated position, receptor does not receive the signal that light source emitter is launched, and sends abnormal signal to controller;
(3) controller receives abnormal signal, and sends pass valve control command to switch valve;
(4) switch valve receives and closes valve control command, and performs the action of valve-off.
Wherein in an embodiment, the response time of completing steps (3) and (4) is 0.1s-0.5s.
Wherein in an embodiment, in step (4), also comprise step:
A, after () switch valve valve-off, switch valve sends and has closed valve signal to controller;
B () controller receives and closes valve signal, concurrently see bottle instruction off to transmitting device;
C () transmitting device receives away a bottle instruction, and perform the action of bottle instruction.
" first " described in the invention described above, " second " do not represent concrete quantity and order, are only used for the differentiation of title.
The beneficial effect of the invention described above:
1, above-mentioned quantitative filling device, described photoelectric detection system is for detecting liquid medium, it comprises light source emitter, receptor, described light source emitter and described receptor are symmetricly set in below described water outlet, be convenient to the liquid medium risen in described photoelectric detection system distinguish containers, and the liquid medium of nonrecognition filling process, reach the object of Photoelectric Detection liquid level; When liquid level rises to specified altitude assignment, photoelectric detection system can sensitive fast speed just detection signal send to the described controller be all electrically connected with described photoelectric detection system and described switch valve, utilize described controller to control described switch valve valve-off, realize the object of quantitative filling.After container arrives quantitative liquid level, the fast main stop valve valve of quantitative filling device energy of the present invention, filling accuracy is high, response fast, the antijamming capability of photoelectric detection system is strong simultaneously, with low cost, effectively can ensure the application scenario of described quantitative filling device, improve reliability and the service life of described quantitative filling device.
2, above-mentioned quantitative filling device also comprises pouring valve, effectively can control the flow velocity of poured into liquid medium and the homogeneous constant of flow, makes whole filling process uniform and stable, contributes to the precision improving quantitative filling.
3, by being connected with a bottle detecting device, realizing the full-automation perfusion of this quantitative filling device, improving charging efficiency.
4, above-mentioned quantitative filling device or quantitative filling method, utilize photoelectric detection system to detect liquid level and complete valve-off to switch valve, stop perfusion, only need the response time of 0.1s-0.5s, substantially increase the precision of quantitative filling, quantitative level accuracy can arrive more than 3/1000ths, be combined with a bottle detecting device, transmitting device simultaneously, quantitative filling device of the present invention may be used on whole piece perfusion manufacturing line, realizes liquid medium full-automation perfusion, can meet the needs of high-precision liquid level quantitative filling.
Accompanying drawing explanation
Fig. 1 is quantitative filling device constructional drawing of the present invention;
Fig. 2 is quantitative filling device schematic diagram of the present invention;
Fig. 3 is photoelectric detection system schematic diagram of the present invention;
Fig. 4 is fabricated section constructional drawing of the present invention;
Fig. 5 is Gua Ping mechanism of the present invention partial enlarged drawing;
Fig. 6 is linear filling device of the present invention;
Fig. 7 is rotary filling device of the present invention;
Fig. 8 is the diagram of circuit of quantitative filling method of the present invention;
Fig. 9 is the bottle checking method flow diagram of quantitative filling method of the present invention;
Figure 10 be quantitative filling method of the present invention walk a bottle diagram of circuit.
Description of reference numerals:
100, quantitative filling device, 110, intrusion pipe, 112, water outlet, 120, switch valve, 130, photoelectric detection system, 132, light source emitter, 134, receptor, 136, detection range, 140, pouring valve, 142, perfusion water outlet, 150, mounting bracket, 152, fabricated section, 152a, long slot bore, 152b, mounting hole, 152c, installation portion, 152d, connecting portion, 152e, fixed part, 154, attaching parts, 156, connecting element, 158, protect a bottle part, 158a, on protect a bottle part, 158b, under protect a bottle part, 160, bottle checking device, 170, transmitting device, 172, Gua Ping mechanism, 172a, clamping part, 174, body protects a bottle part, 180, filling bucket, 190, controller, 200, container bottle, 300, linear filling device, 310, resistance bottle, 312, taper pressure part, 400, rotary filling device, 410, sabot.
Detailed description of the invention
Below specific embodiments of the invention are described in detail:
Shown in Fig. 1, quantitative filling device of the present invention, comprises intrusion pipe 110, and described intrusion pipe 110 is provided with water outlet 112; Switch valve 120, described switch valve 120 is connected with described intrusion pipe 110; Photoelectric detection system 130, described photoelectric detection system 130 comprises light source emitter 132, receptor 134, and described light source emitter 132 and described receptor 134 are all arranged at immediately below described water outlet 112; And controller 190, described controller 190 is all electrically connected with described photoelectric detection system 130 and described switch valve 120.
Described light source emitter 132 and described receptor 134 are symmetricly set in below described water outlet 112, are convenient to the liquid medium risen in described photoelectric detection system 130 distinguish containers, and the liquid medium of nonrecognition filling process, reach the object of Photoelectric Detection liquid level; When liquid level rises to specified altitude assignment, photoelectric detection system 130 can sensitive fast speed just detection signal send to the described controller 190 be all electrically connected with described photoelectric detection system 130 and described switch valve 120, utilize described controller 190 to control described switch valve 120 valve-off, realize the object of quantitative filling.After container arrives quantitative liquid level, the fast main stop valve valve of quantitative filling device energy of the present invention, filling accuracy is high, response fast, the antijamming capability of photoelectric detection system 130 is strong simultaneously, with low cost, effectively can ensure the application scenario of described quantitative filling device, improve reliability and the service life of described quantitative filling device.
Shown in Fig. 2,3, described quantitative filling device also comprises pouring valve 140, described pouring valve 140 is connected with described water outlet 112, described pouring valve 140 is provided with perfusion water outlet 142, described light source emitter 132 and receptor 134 are symmetricly set in the below of described perfusion water outlet 142, and the forward projection region being distributed in described perfusion water outlet 142 is overseas.
Described quantitative filling device by pouring valve 140 is installed effectively can controls the flow velocity of pour into liquid medium and uniform flow constant, make whole filling process uniform and stable, contribute to the precision of raising quantitative filling.Described light source emitter 132 and receptor 134 are symmetricly set in the below of described perfusion water outlet 142 simultaneously, and and to be distributed in the forward projection region of described perfusion water outlet 142 overseas, the detection range 136 of photoelectric detection system 130 is staggered in perfusion water column, what guarantee that photoelectric detection system 130 detects is the liquid dielectric risen in container, avoid the interference of pouring into liquid medium, ensure the detection authenticity of photoelectric detection system 130.
Shown in Fig. 3,4, described quantitative filling device, also comprise mounting bracket 150, described mounting bracket 150 is provided with fabricated section 152, described fabricated section 152 is provided with the corresponding multiple mounting hole 152b installing described light source emitter 132 and receptor 134, and multiple described mounting hole 152b are symmetricly set in two opposite ends of described fabricated section 152.Being convenient to regulate the height of photoelectric detection system by arranging mounting bracket 150, adapting to the needs of different basis weights perfusion liquid level.
Described fabricated section 152 comprises fixed part 152e, two connecting portion 152d and two installation portion 152e, connecting portion 152d described with two is vertical respectively two opposite ends of described fixed part 152e is connected, and described connecting portion 152d and described installation portion 152c connects one to one; Fixed part 152e is provided with long slot bore 152b, the horizontal throw of adjustable fabricated section; Described mounting hole 152a is arranged on described installation portion 152c; Described connecting portion 152d is stepped, and described fixed part 152e and described installation portion 152c, not at same level height, is convenient to install other parts, collides light source emitter 132 and receiver 134 when to avoid away bottle simultaneously.
Described mounting bracket 150 also comprises and protects bottle part 158, described bottle part 158 side corresponding with described perfusion water outlet 142 of protecting is to the bending arc in the direction away from described perfusion water outlet 142, described arc is the circular arc of 1/4 to 1/3, be preferably 1/3 circular arc, the center of circle of described circular arc and radius are according to concrete body shape and bottle inlet patten's design.Arranging and protecting bottle part 158 is steady in order to filling process, prevents from rocking, avoids quantitative perfusion error, improve precision and the reliability of this device.To protect bottle part 158, to be set to arc be follow for the ease of container bottle 200 send bottle to enter and leave, simultaneously better laminating container bottle 200.Described shape of protecting bottle part can adjust accordingly according to container bottle 200 concrete shape.
Described in described mounting bracket 150, mounting bracket also comprises connecting element 156, attaching parts 154, described connecting element 156 one end is fixed, the other end is connected with described attaching parts 154, described attaching parts 154 is connected with described fabricated section 152, available bolt is fixed through long slot bore 152b, described attaching parts 154 and described fabricated section 152 can relative movements, are convenient to the adjustment of photoelectric detection system 130; Described protect bottle part 158 comprise protect a bottle part 158a, under protect a bottle part 158b, protecting bottle part 158a on described is arranged on one end of the described connecting element 156 between described attaching parts 154 and described fabricated section 152, corresponding described under protect the other end that bottle part 158b is arranged on described connecting element 156.Described attaching parts 156 is convenient to regulate the horizontal throw of fabricated section 152, is the applicable different occasion of this quantitative filling device, design and installation is simultaneously protected bottle part 158a and under protect bottle part 158b to improve the stationarity of filling process further.
From Fig. 2, shown in 5, described quantitative filling device also comprises the transmitting device 170 be oppositely arranged with described photoelectric detection system, the body of the below that described transmitting device is provided with Gua Ping mechanism 172 and is arranged at described Gua Ping mechanism 172 protects bottle part 174, described Gua Ping mechanism 172 arrange with described water outlet 112 below, described Gua Ping mechanism comprises the first engaging member 172a, second engaging member 172b, described first engaging member 172a and described second engaging member 172b longitudinal interval arrange formation clip portion, described first engaging member 172a and the second engaging member 172b can be designed to according to container finish size the semicircle that matches with it, to clamp bottleneck, ensure that in filling process, body can not shake, it is to the bending arc in the direction away from described perfusion water outlet that described body protects bottle part side corresponding with described perfusion water outlet, according to body size design arcuate shape, to ensure the stationarity of bottle transmission and filling process.
Protect bottle part 158a on described corresponding with described Gua Ping mechanism 172, form bottleneck anchor fitting, can ensure that in filling process, bottleneck can not offset; Protect a bottle part 158b under simultaneously described to arrange described body and protect below bottle part, form dislocation body buckle structure, ensure that filling process body there will not be and rock, guarantee quantitative perfusion precision.
Described photoelectric detection system 130 is infrared optic-electric detects technique, can make in pouring process, and the globule on water column and bottle wall does not affect its signal, but after reaching the water level of requirement, has signal and send to controller master cock valve to carry out pass valve to stop note.
Described quantitative filling device 100, also includes bottle detecting device 160, and described bottle checking device 160 is electrically connected with described controller 190; Described bottle checking device 160 can be container outer wall contact detecting apparatus or noncontact light beam detector as required.By being connected with bottle detecting device 160, realizing the full-automation perfusion of this quantitative filling device 100, improving charging efficiency.
Shown in Fig. 6,7, a kind of filling apparatus, comprise above-mentioned quantitative filling device 100, filling bucket 180, resistance bottle 310, described filling bucket 180 is connected with described switch valve 120, described resistance bottle 310 is arranged on the outside of described transmitting device 170, described resistance bottle 310 is provided with taper pressure part 312, and matches with body outer wall.
Filling apparatus can be linear filling device 300 or rotary filling device 400.
Shown in Fig. 8, a kind of quantitative filling method, is characterized in that, comprising:
S100 switch valve valve opening is poured into, and light source emitter transmits, and receptor receives the signal that light source emitter is launched, and sends normal signal to controller;
When the filling medium of S200 is filled into predeterminated position, receptor does not receive the signal that light source emitter is launched, and sends abnormal signal to controller;
S300 controller receives abnormal signal, and sends pass valve control command to switch valve;
S400 switch valve receives and closes valve control command, and performs the action of valve-off.
Above-mentioned quantitative filling method, switch valve valve opening is poured into, and light source emitter transmits, and receptor receives the signal that light source emitter is launched, and the liquid medium risen in distinguish containers, and the liquid medium of nonrecognition filling process, reach the object of Photoelectric Detection liquid level; When filling medium is filled into predeterminated position, receptor cannot not receive the signal that light source emitter is launched, and send abnormal signal to controller, whole process is sensitive and quick, response time is short, one reaches preset height makes an immediate response, and sends abnormal signal to controller, not by the impact of the body globule, spray and body material simultaneously; Controller receives abnormal signal, and send rapidly and close valve control command to switch valve, whole process can adopt wired or wireless type of transmission, after switch valve receives and closes valve control command, and valve-off immediately.After container arrives quantitative liquid level, the fast main stop valve valve of quantitative filling method energy of the present invention, filling accuracy is high, response fast, the antijamming capability of photoelectric detection system is strong simultaneously, with low cost, effectively can ensure the application scenario of described quantitative filling device, improve reliability and the service life of described quantitative filling device.
The response time completing described step S300 and S400 is 0.1s-0.5s, is preferably 0.2s, 0.3s, 0.4s, and the response of this device is quick, and substantially increase the precision of quantitative filling, quantitative level accuracy can arrive more than 3/1000ths.
Shown in Fig. 9, before step (1), also comprise step:
S001 bottle checking device has detected bottle, and sends bottle checking signal to controller;
S002 controller receives bottle checking signal, and sends valve opening control command to switch valve;
S003 switch valve accepts valve opening control command, and performs the action of Open valve.
Be combined with a bottle method of inspection, automatic closedown and the unlatching of switch valve can be realized, and then realize the full-automation perfusion of this quantitative filling process, can charging efficiency be improved.
Shown in Figure 10, in step (4), also comprise step:
After S410 switch valve valve-off, switch valve send valve-off signal to controller;
S420 controller receives valve-off signal, concurrently sees bottle instruction off to transmitting device;
S430 transmitting device receives away a bottle instruction, performs the action of bottle instruction immediately.
Be combined with a bottle method of inspection simultaneously, walk a bottle method, quantitative filling method of the present invention may be used on whole piece perfusion manufacturing line, realizes liquid medium full-automation perfusion, can meet the needs of high-precision liquid level quantitative filling.
Each technical characteristic of the above embodiment can combine arbitrarily, for making description succinct, the all possible combination of each technical characteristic in above-described embodiment is not all described, but, as long as the combination of these technical characteristics does not exist contradiction, be all considered to be the scope that this specification sheets is recorded.
The above embodiment only have expressed several device for carrying out said of the present invention, and it describes comparatively concrete and detailed, but can not therefore be construed as limiting the scope of the patent.It should be pointed out that for the person of ordinary skill of the art, without departing from the inventive concept of the premise, can also make some distortion and improvement, these all belong to protection scope of the present invention.Therefore, the protection domain of patent of the present invention should be as the criterion with claims.
Claims (10)
1. a quantitative filling device, is characterized in that, comprising:
Intrusion pipe, described intrusion pipe is provided with water outlet;
Switch valve, described switch valve is connected with described intrusion pipe;
Photoelectric detection system, described photoelectric detection system comprises the light source emitter, the receptor that are oppositely arranged, and described light source emitter and described receptor are all arranged at the below of described water outlet; And
Controller, described controller is all electrically connected with described photoelectric detection system and described switch valve.
2. quantitative filling device according to claim 1, it is characterized in that, also comprise pouring valve, described pouring valve is connected with described water outlet, described pouring valve is provided with perfusion water outlet, described light source emitter and receptor are symmetricly set in the below of described perfusion water outlet, and the forward projection region being distributed in described perfusion water outlet is overseas.
3. quantitative filling device according to claim 1, it is characterized in that, also comprise mounting bracket, described mounting bracket is provided with fabricated section, described fabricated section is provided with the corresponding multiple mounting holes installing described light source emitter and receptor, and multiple described mounting hole is symmetricly set on two opposite ends of described fabricated section.
4. quantitative filling device according to claim 3, it is characterized in that, described fabricated section comprises fixed part, two connecting portions and two installation portions, and two opposite ends of described fixed part are vertical with two described connecting portions to be respectively connected, and described connecting portion and described installation portion connect one to one; Fixed part is provided with long slot bore, and described mounting hole is arranged on described installation portion.
5. quantitative filling device according to claim 3, it is characterized in that, described mounting bracket also comprises and protects a bottle part, described in protect bottle part side corresponding with described perfusion water outlet be that described arc is 1/4 to 1/3 circular arc to the bending arc in the direction away from described perfusion water outlet.
6. quantitative filling device according to claim 1, is characterized in that, also comprises the transmitting device be oppositely arranged with described photoelectric detection system, and the body of the below that described transmitting device is provided with Gua Ping mechanism and is arranged at described Gua Ping mechanism protects a bottle part.
7. the quantitative filling device according to any one of claim 1-6, is characterized in that, also includes a bottle detecting device, and described bottle checking device is electrically connected with described controller.
8. a quantitative filling method, is characterized in that, comprises the steps:
(1) switch valve valve opening perfusion, light source emitter transmits, and receptor receives the signal that light source emitter is launched, and sends normal signal to controller;
(2), when filling medium is filled into predeterminated position, receptor does not receive the signal that light source emitter is launched, and sends abnormal signal to controller;
(3) controller receives abnormal signal, and sends pass valve control command to switch valve;
(4) switch valve receives and closes valve control command, and performs the action of valve-off.
9. quantitative filling method according to claim 8, it is characterized in that, the response time of completing steps (3) and (4) is 0.1s-0.5s.
10. quantitative filling method according to any one of according to Claim 8 or 9, is characterized in that, in step (4), also comprises step:
A, after () switch valve valve-off, switch valve sends and has closed valve signal to controller;
B () controller receives and closes valve signal, concurrently see bottle instruction off to transmitting device;
C () transmitting device receives away a bottle instruction, and perform the action of bottle instruction.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510472243.XA CN105060217B (en) | 2015-08-04 | 2015-08-04 | Quantitative filling device and quantitative filling method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510472243.XA CN105060217B (en) | 2015-08-04 | 2015-08-04 | Quantitative filling device and quantitative filling method |
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| CN105060217A true CN105060217A (en) | 2015-11-18 |
| CN105060217B CN105060217B (en) | 2018-01-16 |
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| CN107500229A (en) * | 2017-08-31 | 2017-12-22 | 重庆星湖茶酒厂 | Filling apparatus for tea wine |
| CN108751091A (en) * | 2018-07-16 | 2018-11-06 | 江苏新美星包装机械股份有限公司 | A kind of filling apparatus |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN105060217B (en) | 2018-01-16 |
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