CN105058680A - Elevating type pipeline protective layer synchronous molding device - Google Patents

Elevating type pipeline protective layer synchronous molding device Download PDF

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Publication number
CN105058680A
CN105058680A CN201510524390.7A CN201510524390A CN105058680A CN 105058680 A CN105058680 A CN 105058680A CN 201510524390 A CN201510524390 A CN 201510524390A CN 105058680 A CN105058680 A CN 105058680A
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CN
China
Prior art keywords
workbench
protective layer
shaping equipment
type pipeline
timing belt
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Granted
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CN201510524390.7A
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Chinese (zh)
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CN105058680B (en
Inventor
李松梅
常德功
杨福芹
鞠云鹏
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Dragon Totem Technology Hefei Co ltd
Jiangsu Yafei Machinery Manufacturing Co ltd
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Qingdao University of Science and Technology
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Priority to CN201510524390.7A priority Critical patent/CN105058680B/en
Publication of CN105058680A publication Critical patent/CN105058680A/en
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Publication of CN105058680B publication Critical patent/CN105058680B/en
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Abstract

The invention discloses an elevating type pipeline protective layer synchronous molding device. The elevating type pipeline protective layer synchronous molding device comprises a box body, a workbench, a guide rail, motors, chain wheels, synchronous belts, molding units, small belt wheels, big belt wheels, rolling wheels and oil cylinders. The elevating type pipeline protective layer synchronous molding device is compact in structure. Every two molding units are connected with each other in a butt joint mode continually, so that foaming molding of a polyurethane protective layer is guaranteed; in addition, the molding units move synchronously along with a pipeline, so that not only is equipment occupying space saved, but also production efficiency is improved. The rolling wheels with a self-locking function are installed on the bottom of the box body, so that flexible movement of the equipment is achieved. Height adjustment of the workbench is achieved through the oil cylinders, and the purpose that pipelines with different heights and different hole diameters are produced and machined is achieved. The elevating type pipeline protective layer synchronous molding device has the advantages that the size is small, flexibility is high and the workbench can be elevated and dropped.

Description

The synchronous shaping equipment of a kind of Liftable type pipeline protective layer
Technical field
The present invention relates to pipeline protective layer production equipment, relate to the synchronous shaping equipment of a kind of Liftable type pipeline protective layer specifically.
Background technology
Add at pipeline outer wall service life and the heat insulating ability that one deck protective polyurethane layer can improve pipeline, current pipeline protective layer shaping equipment often takies larger space, and also can interrupt the movement of pipeline in the course of work, and production efficiency is reduced; The volume of whole device is comparatively large, if adjust its installation site in production application, needs the manpower and materials of at substantial; The pipeline of different pore size also needs the height constantly regulating whole device in moving process.In order to overcome these difficulties, the invention provides the synchronous shaping equipment of a kind of Liftable type pipeline protective layer.This apparatus structure is compact; protective polyurethane layer foaming and setting guaranteed by shaping equipment constantly two two docking; and be synchronized with the movement with pipeline; not only save equipment occupation space; also improve production efficiency; bottom half installs the flexible movement that the roller with auto-lock function realizes equipment, and workbench liftable achieves the production and processing of the pipeline of different pore size.
Summary of the invention
In order to overcome the deficiency of the continuous shaping equipment of pipeline protective layer in prior art, the object of this invention is to provide the synchronous shaping equipment of a kind of Liftable type pipeline protective layer.
The technical solution adopted in the present invention is as follows:
The synchronous shaping equipment of a kind of Liftable type pipeline protective layer, comprising: casing, workbench, guided way, motor, sprocket wheel, Timing Belt, shaping equipment, small pulley, large belt wheel, roller, oil cylinder; Described casing has pipeline import and tube outlet; Described workbench comprises I workbench and II workbench, and described I workbench and described II workbench are separately fixed at the both sides of described box house, and described guided way is arranged on the below of described workbench; Described motor is fixed on described box bottom, and the main shaft of described motor is connected with described large belt wheel, and described large belt wheel is connected with described small pulley by V-type band; Described small pulley is connected with described sprocket wheel by power transmission shaft; Described sprocket wheel engages with described Timing Belt; Described shaping equipment is arranged on the top of described workbench; Described roller is arranged on the bottom of described casing; Described oil cylinder is arranged on the base plate of described casing, is connected respectively with the support of described workbench.
Further, described shaping equipment comprises base, double end cylinder, shaper, directive wheel; Described base is evenly fixed on described Timing Belt, described double end cylinder is fixed on above described base, and described double end cylinder connects described shaper, built-in foamable device in described shaper, described directive wheel is fixed on below described base, and described directive wheel moves along described guided way.
Further, totally two, described motor, every platform is fixed on described box bottom, and distribution is positioned at immediately below described I workbench and described II workbench.
Further, described roller has four, respectively the symmetrical bottom being arranged on described casing, and described roller is with self-locking device.
Further, described oil cylinder is arranged on the base plate of described casing, and described oil cylinder has eight, is connected respectively with the support of described workbench, and the height that the rise and fall simultaneously of described oil cylinder realize described workbench regulates.
Further, the movement velocity of described Timing Belt is identical with the speed of pipeline movement; Described Timing Belt forms loop configuration after being connected with described sprocket wheel; Described Timing Belt drives that described shaping equipment is continuous must circulate between pipeline import and tube outlet.
Further, described shaper is semicircle ripple, and described shaper two two is a complete circular wave shape after docking completely.
Further, when described shaping equipment does not dock on described I workbench and described II workbench, described double end cylinder is in backhaul state, and described shaper is in original state; Described shaping equipment on described I workbench and described II workbench two two docking time, described double end cylinder is in process status, and described shaper is pushed away initial position by described double end cylinder.
Further, with pipeline synchronizing moving when the shaping equipment of described I workbench and the shaping equipment two two of described II workbench dock; Described in pipeline moving process, shaper is by protective polyurethane layer foamable, sizing, and sizing terminates rear described double end return hydraulic cylinder and opened and get back to initial position by described shaper two two points.
The working method of the synchronous shaping equipment of a kind of Liftable type pipeline protective layer of the present invention is:
Roller moves the production and processing position regulating whole device, after height by the lift adjustment good berth platform of oil cylinder, motor drives large belt wheel power to be passed to simultaneously two small pulleys to carry out drive sprocket and rotate and drive Timing Belt to move, thus realizes shaping equipment and be synchronized with the movement; Shaper in the shaping equipment of I workbench and II workbench docks in pipeline entrance location two two, and the double end process cylinder promotion shaper in two two docking simultaneously shaping equipment leaves initial position and realizes two two docking; After shaper two two docks, shaping equipment is followed pipeline and is synchronized with the movement, and directive wheel moves along guided way, achieves the stationarity of shaping equipment motion; Complete foaming, the sizing of protective polyurethane layer with the pipeline shaping equipment in process that is synchronized with the movement, sizing terminate rear double end return hydraulic cylinder by shaper gradually two two points open and be withdrawn into initial position; Shaping equipment is followed continuous two two docking of Timing Belt, sizing, separately, is circulated between pipeline import and tube outlet.
The beneficial effect that the synchronous shaping equipment of a kind of Liftable type pipeline protective layer of the present invention can obtain is:
Many covers shaping equipment is fixed on uniformly on ring-shaped synchronous belt and circulates between pipeline import and tube outlet, greatly saves equipment occupation space.
Roller moves the installation production position regulating whole device, improves the flexibility of equipment.
Adopt many cover shaping equipments that shaper continuous two two is docked completely, and be synchronized with the movement uninterruptedly with pipeline, improve the production efficiency of equipment.
Shaping equipment is followed in Timing Belt motion process, is moved along guided way by directive wheel, achieves the stationarity of motion.
Accompanying drawing explanation
The synchronous shaping equipment top view of Fig. 1 a kind of Liftable type pipeline protective layer of the present invention
The synchronous shaping equipment front view of Fig. 2 a kind of Liftable type pipeline protective layer of the present invention
In figure: 1-casing, the import of 101-pipeline, 102-tube outlet, 2-workbench, 201-I workbench, 202-II workbench, 3-guided way, 4-motor, 5-sprocket wheel, 6-Timing Belt, 7-shaping equipment, 701-base, 702-double end cylinder, 703-shaper, 704-directive wheel, 8-small pulley, the large belt wheel of 9-, 10-roller, 11-oil cylinder.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described further.
The synchronous shaping equipment of a kind of Liftable type pipeline protective layer, comprise: casing (1), workbench (2), guided way (3), motor (4), sprocket wheel (5), Timing Belt (6), shaping equipment (7), small pulley (8), large belt wheel (9), roller (10), oil cylinder (11); Described casing (1) has pipeline import (101) and tube outlet (102); Described workbench (2) comprises I workbench (201) and II workbench (202), described I workbench (201) and described II workbench (202) are separately fixed at the inner both sides of described casing (1), and described guided way (3) is arranged on the below of described workbench (2); Described motor (4) is fixed on described casing (1) base plate, the main shaft of described motor (4) is connected with described large belt wheel (9), and described large belt wheel (9) is connected with described small pulley (8) by V-type band; Described small pulley (8) is connected with described sprocket wheel (5) by power transmission shaft; Described sprocket wheel (5) engages with described Timing Belt (6); Described shaping equipment (7) is arranged on the top of described workbench (2); Described roller (10) is arranged on the bottom of described casing (1); Described oil cylinder (11) is arranged on the base plate of described casing (1), is connected respectively with the support of described workbench (2).
Described shaping equipment (7) comprising: base (701), double end cylinder (702), shaper (703), directive wheel (704); Described base (701) is evenly fixed on described Timing Belt (6), described double end cylinder (702) is fixed on described base (701) top, described double end cylinder (702) connects described shaper (703), built-in foamable device in described shaper (703), described directive wheel (704) is fixed on described base (701) below, and described directive wheel (704) moves along described guided way (3).
As shown in Figure 1, 2, the method for work concrete steps of the synchronous shaping equipment of a kind of Liftable type pipeline protective layer are as follows:
The mobile production and processing position regulating whole device of roller (10), after height by the lift adjustment good berth platform (2) of oil cylinder (11), motor (4) drives large belt wheel (9) power to be passed to simultaneously two small pulleys (8) to carry out drive sprocket (5) and rotate and drive Timing Belt (6) to move, thus realizes shaping equipment (7) and be synchronized with the movement; Shaper (703) in the shaping equipment (7) of I workbench (201) and II workbench (202) is in the docking of pipeline import (101) position two two, and double end cylinder (702) process promotion shaper (703) in two two docking simultaneously shaping equipment (7) is left initial position and realized two two docking; After shaper (703) two two docking, shaping equipment (7) is followed pipeline and is synchronized with the movement, and directive wheel (704), along guided way (3) motion, achieves the stationarity that shaping equipment (7) moves; Complete foaming, the sizing of protective polyurethane layer with the pipeline shaping equipment (7) in process that is synchronized with the movement, sizing terminate the backhaul of rear double end cylinder (702) by shaper (703) gradually two two points open and be withdrawn into initial position; Overlap shaping equipment (7) to follow continuous two two docking of Timing Belt (6), sizing, separately, circulate between pipeline import (101) and tube outlet (102) more.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, all any amendments done within the spirit and principles in the present invention, equivalent replacement and improvement etc., all should be included within protection scope of the present invention.

Claims (3)

1. the synchronous shaping equipment of Liftable type pipeline protective layer, is characterized in that, comprising: casing (1), workbench (2), guided way (3), motor (4), sprocket wheel (5), Timing Belt (6), shaping equipment (7), small pulley (8), large belt wheel (9), roller (10), oil cylinder (11); Described casing (1) has pipeline import (101) and tube outlet (102); Described workbench (2) comprises I workbench (201) and II workbench (202), described I workbench (201) and described II workbench (202) are separately fixed at the inner both sides of described casing (1), and described guided way (3) is arranged on the below of described workbench (2); Described motor (4) is fixed on described casing (1) base plate, the main shaft of described motor (4) is connected with described large belt wheel (9), and described large belt wheel (9) is connected with described small pulley (8) by V-type band; Described small pulley (8) is connected with described sprocket wheel (5) by power transmission shaft; Described sprocket wheel (5) engages with described Timing Belt (6); Described shaping equipment (7) is arranged on the top of described workbench (2); Described roller (10) is arranged on the bottom of described casing (1); Described oil cylinder (11) is arranged on the base plate of described casing (1), be connected with the support of described workbench (2) respectively, described oil cylinder (11) has eight, be connected with the support of described workbench (2) respectively, the height that described oil cylinder (11) rise and fall simultaneously realize described workbench (2) regulates.
2. the synchronous shaping equipment of a kind of Liftable type pipeline protective layer according to claim 1, it is characterized in that, described shaping equipment (7) comprises base (701), double end cylinder (702), shaper (703), directive wheel (704); Described base (701) is evenly fixed on described Timing Belt (6), described double end cylinder (702) is fixed on described base (701) top, described double end cylinder (702) connects described shaper (703), built-in foamable device in described shaper (703), described directive wheel (704) is fixed on described base (701) below, and described directive wheel (704) moves along described guided way (3).
3. the synchronous shaping equipment of a kind of Liftable type pipeline protective layer according to claim 1, the movement velocity of described Timing Belt (6) is identical with the speed of pipeline movement; Described Timing Belt (6) forms loop configuration after being connected with described sprocket wheel (5); Described Timing Belt (6) drives that described shaping equipment (7) is continuous must circulate between pipeline import (101) and tube outlet (102).
CN201510524390.7A 2015-08-25 2015-08-25 A kind of Liftable type pipeline protective layer synchronization shaping equipment Active CN105058680B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111633904A (en) * 2020-06-05 2020-09-08 镇江中化聚氨酯工业设备有限公司 A novel two track machines for production of polyurethane heated board
CN116060501A (en) * 2023-03-06 2023-05-05 江苏晶雪节能科技股份有限公司 Stamping die continuous conveying device for refrigeration house plate production and refrigeration house plate forming equipment

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1106745A (en) * 1993-06-03 1995-08-16 德罗斯巴哈公司 An apparatus for the production of corrugated tubing from thermoplastic synthetic resin
DE19513455A1 (en) * 1995-04-08 1996-10-10 Greiz Plasttechnik Automated interchange storage of long cores for foam pipe insulation moulding
CN1495005A (en) * 2002-06-12 2004-05-12 ��³�˹���ϵ�йɷ����޹�˾ Method for processing thermal insulating conduit
CN204844651U (en) * 2015-08-25 2015-12-09 青岛科技大学 Liftable synchronous setting device of formula pipeline protective layer

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1106745A (en) * 1993-06-03 1995-08-16 德罗斯巴哈公司 An apparatus for the production of corrugated tubing from thermoplastic synthetic resin
DE19513455A1 (en) * 1995-04-08 1996-10-10 Greiz Plasttechnik Automated interchange storage of long cores for foam pipe insulation moulding
CN1495005A (en) * 2002-06-12 2004-05-12 ��³�˹���ϵ�йɷ����޹�˾ Method for processing thermal insulating conduit
CN204844651U (en) * 2015-08-25 2015-12-09 青岛科技大学 Liftable synchronous setting device of formula pipeline protective layer

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111633904A (en) * 2020-06-05 2020-09-08 镇江中化聚氨酯工业设备有限公司 A novel two track machines for production of polyurethane heated board
CN116060501A (en) * 2023-03-06 2023-05-05 江苏晶雪节能科技股份有限公司 Stamping die continuous conveying device for refrigeration house plate production and refrigeration house plate forming equipment
CN116060501B (en) * 2023-03-06 2023-06-16 江苏晶雪节能科技股份有限公司 Stamping die continuous conveying device for refrigeration house plate production and refrigeration house plate forming equipment

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Effective date of registration: 20231030

Address after: 225300 No.118 Zhenxing Road, Fenghuang Street office, Taizhou Development Zone, Jiangsu Province

Patentee after: JIANGSU YAFEI MACHINERY MANUFACTURING Co.,Ltd.

Address before: 230000 floor 1, building 2, phase I, e-commerce Park, Jinggang Road, Shushan Economic Development Zone, Hefei City, Anhui Province

Patentee before: Dragon totem Technology (Hefei) Co.,Ltd.

Effective date of registration: 20231030

Address after: 230000 floor 1, building 2, phase I, e-commerce Park, Jinggang Road, Shushan Economic Development Zone, Hefei City, Anhui Province

Patentee after: Dragon totem Technology (Hefei) Co.,Ltd.

Address before: 266000 Qingdao University of Science & Technology, 99 Songling Road, Laoshan District, Qingdao, Shandong

Patentee before: QINGDAO University OF SCIENCE AND TECHNOLOGY