CN105053518A - Process for producing feed pellet, apparatus therefor and water/organic matter-containing pellet - Google Patents

Process for producing feed pellet, apparatus therefor and water/organic matter-containing pellet Download PDF

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Publication number
CN105053518A
CN105053518A CN201510511212.0A CN201510511212A CN105053518A CN 105053518 A CN105053518 A CN 105053518A CN 201510511212 A CN201510511212 A CN 201510511212A CN 105053518 A CN105053518 A CN 105053518A
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composition
particle
mixing
material agent
organic matter
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CN201510511212.0A
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CN105053518B (en
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半谷启一
桥本涉
松木贵义
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Nippon Zenyaku Kogyo Co Ltd
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Nippon Zenyaku Kogyo Co Ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N17/00Apparatus specially adapted for preparing animal feeding-stuffs
    • A23N17/005Apparatus specially adapted for preparing animal feeding-stuffs for shaping by moulding, extrusion, pressing, e.g. pellet-mills
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/10Organic substances
    • A23K20/174Vitamins
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K20/00Accessory food factors for animal feeding-stuffs
    • A23K20/20Inorganic substances, e.g. oligoelements
    • A23K20/24Compounds of alkaline earth metals, e.g. magnesium
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23KFODDER
    • A23K40/00Shaping or working-up of animal feeding-stuffs
    • A23K40/10Shaping or working-up of animal feeding-stuffs by agglomeration; by granulation, e.g. making powders

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  • Chemical & Material Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Polymers & Plastics (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Zoology (AREA)
  • Animal Husbandry (AREA)
  • Inorganic Chemistry (AREA)
  • Fodder In General (AREA)

Abstract

Efficient production of a feed pellet containing water and organic matter and being capable of stably containing vitamins. Solidified pellet containing organic matter and water is obtained through preparing of a first composition containing calcium phosphate (I) and a second composition containing calcium phosphate (II) from a first agent consisting of 14 to 22 wt.% of calcium phosphate (I) (molar ratio of Ca:P = 1:1.5 to 2.5), a second agent consisting of 4 to 12 wt.% of calcium phosphate (II) (molar ratio of Ca:P = 1:0.5 to 1.0), 5 to 25 wt.% of organic matter to be mixed in at least either the first agent or the second agent and 2 to 10 wt.% of water to be mixed in at least either the first agent or the second agent, kneading of the first composition and the second composition together and pelletizing of the resultant kneaded matter.

Description

The manufacture method of feed pellet, device and the organic particle of interior bag water
The application is the divisional application submitted to based on the application that the applying date is on February 2nd, 2007, application number is 200780004892.0, denomination of invention is " manufacture method of feed pellet, device and the organic particle of interior bag water ".
Technical field
The present invention relates to and can contain the method for water and organic feed pellet, device and the organic particle of interior bag water by high efficiency manufacture.
Background technology
All the time, for the object of supplementing the nutrients to domestic animal or other general animals, often form mixture by making excipient contain organic matter, vitamin, mineral matter etc., again this mixture is pressurizeed, make the grain shape that animal easily eats thus, add in feed by these particles, the animal such as keep fowls.
Such as patent document 1 gives the manufacture method of milk cow pellet, and this manufacture method is by the wheat flour of efficient component amount, rice bran, Soybean Meal, molasses, calcium carbonate, vitamin D 3, vitamin E etc. is mixed in Dunaliella salina dry powder, make graininess, supply this feed pellet, the milk quality of milk cow can be improved, or the meat of beef cattle can be improved, the effect for the treatment of ox chronic disease or new born bovine disease can also be reached simultaneously.
Patent document 1: JP 2001-286263 publication
Summary of the invention
The problem that invention will solve
As previously mentioned, feed pellet requires, containing a large amount of organic matter as molasses, sometimes also to require containing various vitamin.
But, the manufacture method of the conventional feed particle in the past implemented as previously shown, is form mixture by making excipient contain organic matter, vitamin etc., then makes it to be shaped to the pressurization of this mixture, make it the solidification intensity keeping regulation thus, this can produce following various problems.
That is: when manufacturing the feed pellet containing molasses, when making to contain a large amount of molasses in mixture, mixture deliquescing, therefore, cannot be shaped by pressurizeing and have the feed pellet of regulation solidification intensity.Therefore, in the past when manufacture has the feed pellet of regulation solidification intensity, the molasses amount that can contain in mixture was little, generally needed content to control to less than 5 % by weight, the commercially available feed pellet containing molasses, its molasses content is generally 1 ~ 3 about % by weight.
In addition, as mentioned above, when manufacturing containing the feed pellet of vitamin, as previously mentioned, make mixture contain vitamin when carrying out press molding, under high pressure, temperatures involved, vitamin easily decomposes, and cannot realize adding vitamin and accomplish the end in view.In addition, also have and be so heated to the problem of the temperature (general about 70 ~ 100 DEG C) that hand cannot touch with the pressurize feed pellet that obtains of high pressure.Therefore, generally to carry out cold air drying to the feed pellet be shaped in the past.But as everyone knows, the general heat resistance of vitamin is poor, usually decomposes at about 40 ~ 70 DEG C and loses effect.Cause following problems: what obtained by press molding as in the past contains vitamin particles for this reason, even if animal of throwing something and feeding can not obtain the abundant effect being derived from vitamin, and cause expensive vitamin to be wasted in vain.
In addition, be the problem that heat production when avoiding above-mentioned pressurization brings, the mixture that someone considers to be added with vitamin loads in the mould of regulation, then shaping, drying, manufacture non-pressurized feed pellet thus, but this method productivity obviously reduces, practical method can not be become.
The present invention completes in view of above-mentioned present situation just, and its object is to provide a kind of can contain water and organic matter and Absorbable organic halogens contains the method for the feed pellet of vitamin, device and the organic particle of interior bag water by high efficiency manufacture.
The unit of dealing with problems
The present invention relates to a kind of manufacture method of feed pellet, it comprises: adopt phosphoric acid calcium I (Ca: P mol ratio=1: 1.5 ~ 2.5) the first material agent of 14 ~ 22 % by weight, phosphoric acid calcium II (Ca: P mol ratio=1: 0.5 ~ 1.0) the second material agent of 4 ~ 12 % by weight, the water 2 ~ 10 % by weight mixed in the organic matter 5 ~ 25 % by weight mixed at least one party of described first material agent and the second material agent and at least one party of described first material agent and the second material agent, first composition of preparation containing described calcium phosphate I and the second composition containing described calcium phosphate II, by described first composition and the second composition mixing, to the mixing thing granulation obtained, obtain interior bag organic matter and water thus and the particle of solidification.
In the manufacture method of above-mentioned feed pellet, preferably to mixed vitamin class in above-mentioned first composition.
In the manufacture method of above-mentioned feed pellet, the temperature of mix preferably thing and particle maintains the temperature lower than 40 DEG C as ceiling temperature.
In the manufacture method of above-mentioned feed pellet, the combined amount of the vitamins mixed in the thing that mixes, after particle manufacture 12nd month, in particle, the survival rate of vitamin remained on more than 70%, preferably remains on more than 85%.
In addition, in the manufacture method of above-mentioned feed pellet, described organic matter can be molasses.
In addition, in the manufacture method of above-mentioned feed pellet, described organic matter can be anchovy sauce.
In addition, in the manufacture method of above-mentioned feed pellet, described organic matter can be corn steep liquor.
In addition, in the manufacture method of above-mentioned feed pellet, described organic matter can be whiskey vinasse.
In addition, in the manufacture method of above-mentioned feed pellet, described organic matter can be yeast extract.
In addition, in the manufacture method of above-mentioned feed pellet, described vitamins can be vitamin A, vitamin D 3, vitamin E, Cobastab 1, Cobastab 2in at least one.
In addition, in the manufacture method of above-mentioned feed pellet, the particle preferably obtained to thing mixing described in granulation smears antitack agent, prevents between particle adhered to one another.
The present invention relates to a kind of manufacturing installation of feed pellet, it possesses:
First composition modulating device;
First material agent feed unit, for the first material agent to this first composition modulating device supply phosphoric acid calcium I;
Second composition modulating device;
Second material agent feed unit, for the second material agent to this second composition modulating device supply phosphoric acid calcium II;
Organic matter feed unit, for supplying organic matter at least one party of described first composition modulating device and the second composition modulating device;
Water feed unit, at least one party to described first composition modulating device and the second composition modulating device for feedwater;
Kneading device, for importing the second composition of the first composition of described first composition modulating device modulation and described second composition modulating device modulation and carry out mixing; And prilling granulator, for mixing for this kneading device mixing thing obtained is configured as graininess.
In the manufacturing installation of above-mentioned feed pellet, preferably described first composition modulating device possesses the vitamins feed unit of supply vitamins.
In addition, in the manufacturing installation of above-mentioned feed pellet, preferably possess and the antitack agent mixing arrangement that antitack agent smears is carried out to the particle be shaped in described prilling granulator.
In addition, in the manufacturing installation of above-mentioned feed pellet, described prilling granulator preferably includes the extrusion device be extruded into rod-like by mixing thing and the shearing device club extruded out being cut into specific length.
The present invention relates to a kind of interior organic particle of bag water, it obtains according to following method: adopt phosphoric acid calcium I (Ca: P mol ratio=1: the first material agent 1.5 ~ 2.5), phosphoric acid calcium II (Ca: P mol ratio=1: the second material agent 0.5 ~ 1.0), the water mixed at least one party of the organic matter mixed at least one party of described first material agent and the second material agent and described first material agent and the second material agent, first composition of preparation containing described calcium phosphate I and the second composition containing described calcium phosphate II, by described first composition and the second composition mixing, to the mixing thing granulation obtained.
The invention still further relates to the another kind of interior organic particle of bag water, 1.5 ~ 2.5) and the first material agent of vitamins it obtains according to following method: adopt phosphoric acid calcium I (Ca: P mol ratio=1:, phosphoric acid calcium II (Ca: P mol ratio=1: the second material agent 0.5 ~ 1.0), the water mixed at least one party of the organic matter mixed at least one party of described first material agent and the second material agent and described first material agent and the second material agent, first composition of preparation containing described calcium phosphate I and the second composition containing described calcium phosphate II, by described first composition and the second composition mixing, to the mixing thing granulation obtained.
Invention effect
According to the present invention, it adopts phosphoric acid calcium I (Ca: P mol ratio=1: the first material agent 1.5 ~ 2.5), phosphoric acid calcium II (Ca: P mol ratio=1: the second material agent 0.5 ~ 1.0), the water mixed at least one party of the organic matter mixed at least one party of the first material agent and the second material agent and the first material agent and the second material agent, first composition of preparation containing described calcium phosphate I and the second composition containing described calcium phosphate II, by the first composition and the second composition mixing, to the mixing thing granulation obtained, prepare feed pellet thus, reacted by calcium phosphate I and calcium phosphate II and solidify, so there is no necessaryly as in the past, apply very high pressure form, even if the content of organics such as molasses reach 5 ~ 50 % by weight solidification intensities that also can keep specifying.And can also the feed pellet of high efficiency manufacture height content of organics.In addition, because not carrying out press molding, even if so containing vitamins, vitamin decomposes problem also can be solved, this excellent results of feed pellet that can provide and can give full play to the object effect of adding vitamin therefore can be played.
In addition, by bag water organic particle in wrapping in the organic matter such as water and molasses, to destroy by External Force Acting and then the character of gelation (liquefaction), so easily eaten by domestic animal because having particle, hobby property improves, and also can improve the absorption of the composition in the bait of domestic animal etc. simultaneously.
Accompanying drawing explanation
The entirety of [Fig. 1] routine feed pellet manufacturing installation of the present invention forms sketch map.
The result of the test figure of the ageing stability of the vitamin A that the commercially available product 1 of [Fig. 2] product of the present invention and press molding manufacture in the past comprises and vitamin E.
The simple declaration of symbol
1 first composition modulating device
2 first material agent feed units
3 second composition modulating devices
4 second material agent feed units
5 vitamin feed units
6 organic matter feed units
7 water feed units
8 excipient feed units
10 first compositions
12 second compositions
15 kneading devices
16 mixing things
17 prilling granulators
18 extrusion devices
19 shearing devices
23 antitack agent mixing arrangements
24 antitack agents
Detailed description of the invention
With reference to the accompanying drawings embodiments of the invention are described.
Fig. 1 is the example manufacturing feed pellet device of the present invention.In Fig. 1,1 is the first composition modulating device comprising container, and this first composition modulating device 1 is provided with for supplying phosphoric acid calcium I (Ca: P mol ratio=1: the first material agent feed unit 2 of the first material agent 1.5 ~ 2.5).
In Fig. 1,3 is the second composition modulating devices comprising container, and this second composition modulating device 3 is provided with to supply phosphoric acid calcium II (Ca: P mol ratio=1: the second material agent feed unit 4 of the second material agent 0.5 ~ 1.0).Described calcium phosphate I and calcium phosphate II is that curing reaction occurs in medium mixing with water.Therefore by regulating the quantity delivered of above-mentioned calcium phosphate I and calcium phosphate II, the solidification intensity of manufactured feed pellet can be adjusted.
On above-mentioned first composition adjusting device 1, be provided with the vitamins feed unit 5 for supplying vitamins.As said vitamin class, supply vitamin A, vitamin D can be combined 3, vitamin E, Cobastab 1, Cobastab 2wherein one or more, and, the vitamins of supply conventional animal than that described above can also be used.In addition, the mineral matter such as copper, zinc, magnesium, calcium added in usual feed pellet can also be added together with said vitamin, also have, the functional blank agent such as there is the GABA (GABA) that alleviates fatigue of animals effect can also be added simultaneously.
In addition, above-mentioned first composition modulating device 1 and the second composition modulating device 3 are provided with the organic matter feed unit 6 supplied by vibrosieve by organic matter.As the organic matter added, can combinationally use in molasses, anchovy sauce, corn steep liquor, whiskey vinasse, yeast extract one or more, the organic matter used in general feeds other than the above can also be used.In addition, give organic matter is supplied the first composition modulating device 1 and the second composition modulating device 3 by above-mentioned organic matter feed unit 6 situation by vibrosieve in Fig. 1, organic matter can also only be supplied one of them of the first composition modulating device 1 or the second composition modulating device 3 by organic matter feedway 6.
In addition, above-mentioned first composition modulating device 1 and the second composition modulating device 3 are also provided with the water feeder unit 7 supplied by water vibrosieve.Above-mentioned water is the material causing curing reaction when being mixed by the calcium phosphate II of the calcium phosphate I of above-mentioned first material agent and the second material agent as solvent, and therefore the addition of above-mentioned water is preferably calcium phosphate I and calcium phosphate II the necessary amount of curing reaction occurs.Now, in the reaction of calcium phosphate I and calcium phosphate II, while adding water, the water contained in the organic matters such as above-mentioned molasses can also be utilized, so by regulating the addition of water and above-mentioned organic addition, curing rate can be regulated.In addition, give water is supplied the first composition modulating device 1 and the second composition modulating device 3 by described water feed unit 7 situation by vibrosieve in Fig. 1, by water feed unit 7, water can also only be supplied one of the first composition modulating device 1 or second composition modulating device 3.
In addition, described first composition modulating device 1 and the second composition modulating device 3 are also provided with the excipient feed unit 8 supplied by vibrosieve by excipient.As excipient, may be combined with one or more of use natural aluminium silicate, wheat bran, rice bran, rice bran oil meal, herbage powder or wheat flour, the middle excipient used such as general feeds other than the above can also be used.In addition, give excipient is supplied the first composition modulating device 1 and the second composition modulating device 3 by excipient feed unit 8 situation by vibrosieve in Fig. 1, by excipient feed unit 8, excipient can also only be supplied one of the first composition modulating device 1 or second composition modulating device 3.
Described first composition modulating device 1 possesses the mixer 9 by described first material agent and other additives mixed, it is for being modulated into uniform first composition 10 by mixture, in addition, described second composition modulating device 3 possesses the mixer 11 by above-mentioned second material agent and other additives mixed, for mixture being modulated into uniform second composition 12, the first composition 10 that above-mentioned first composition modulating device 1 is modulated and the second composition 12 that above-mentioned second composition modulating device 3 is modulated are respectively by weigh feeder 13, 14 are supplied to kneading device 15.
Kneading device 15 is mixing by above-mentioned first composition 10 and the second composition 12 continuous uniform, and mixing thing 16 is supplied to prilling granulator 17.After first composition 10 and the second composition 12 mix by above-mentioned mixing apparatus 15, the calcium phosphate II in the calcium phosphate I in the first composition 10 and the second composition 12 is that medium reaction makes mixture 16 start solidification with water.
Above-mentioned prilling granulator 17 is by accepting the above-mentioned kneading device 15 mixing thing 16 of discharging and be that bar-shaped extrusion device 18 and the shearing device 19 club extruded being cut into specific length are formed by this mixing thing extrusion molding.In addition, above-mentioned extrusion device 18 is owing to being only shaped mixture 16 in bar-shaped, so the pressure putting on mixing thing 16 is minimum.
The downstream of above-mentioned prilling granulator 17, is provided with the whole grain screen cloth 20 of the inclination of mode of vibration, and the particle of normal shape moves to downstream, below the damaged thing contained in above-mentioned particle etc. are fallen through whole grain screen cloth 20 through whole grain screen cloth 20 along bottom incline rolling.Therefore, the downside of above-mentioned whole grain screen cloth 20 is provided with returnable 21, it to be fallen whole grain screen cloth 20 and damaged thing under sieving in the particle of the certain distance that rolls from above-mentioned shearing device 19 for reclaiming, and by foldback unit 22 such as conveyer belts, the damaged thing that this container 21 reclaims is returned the entrance transporting to above-mentioned prilling granulator 17.
In addition, the position on the upside of the middle part of above-mentioned whole grain screen cloth 20 is provided with to mobile by the particle of above-mentioned whole grain screen cloth 20 being smeared (vibrosieve mixing) antitack agent 24, making particle surface cover the antitack agent mixing arrangement 23 of antitack agent 24.When surface coverage has the particle of antitack agent 24 to roll on vibration screen 20, remaining antitack agent 24 removes through whole grain screen cloth 20, forms the reservoir vessel 25 that feed pellet product introduction is following.Above-mentioned antitack agent 24 can combinationally use the combination of one or more in the wheat bran of drying regime, rice bran, rice bran oil meal, herbage powder, wheat flour.
Returnable 26 is provided with below at above-mentioned whole grain screen cloth 20, it is for reclaiming the remainder of the antitack agent 24 smearing particle supplied from antitack agent mixing arrangement 23, and the antitack agent 24 that this returnable 26 reclaims is returned to antitack agent mixing arrangement 23 by anti-unit 27 that send such as conveyer belts.In addition, above-mentioned antitack agent mixing arrangement 23 is except illustrative example, mode as follows can also be used: arrange the damaged thing of storage separated after the container of particle, load above-mentioned antitack agent 24 in this embodiment, stirring makes it mixing, thus antitack agent 24 is applied on particle, then with sieve etc., unnecessary antitack agent is removed, thus take out feed pellet product.
The feed pellet stored in above-mentioned reservoir vessel 25, is filled to by conveyer belt 28 etc. in the packing materials 29 such as the filled container of movement or gunnysack.
Below set forth effect of the present invention.
Structure shown in Fig. 1 is: supply phosphoric acid calcium I (Ca: P mol ratio=1: the first material agent 1.5 ~ 2.5) is in the first composition modulating device 1 by the first material agent feed unit 2 by quantity delivered 14 ~ 22 % by weight, phosphoric acid calcium II (Ca: P mol ratio=1: the second material agent 0.5 ~ 1.0) is in the second composition modulating device 3 is supplied by quantity delivered 4 ~ 12 % by weight by the second material agent feed unit 4, and, the organic matters such as molasses are supplied by 5 ~ 50 % by weight by organic matter feedway 6 by above-mentioned first composition modulating device 1 and the second composition modulating device 3 at least one party, simultaneously, water is supplied by 2 ~ 10 % by weight by water feeder 7 by above-mentioned first composition modulating device 1 and the second composition modulating device 3 at least one party, first composition of above-mentioned first composition modulating device 1 Homogeneous phase mixing phosphoric acid calcium I and additive is adopted to modulate the first composition 10, second composition of above-mentioned second composition modulating device 3 Homogeneous phase mixing phosphoric acid calcium II and additive is adopted to modulate the second composition 12.
First composition 10 of above-mentioned first composition modulating device 1 and the second composition 12 of the second composition modulating device 3 supply kneading device 15 respectively by weight feed machine 13,14 and carry out mixing.The mixing mixing thing 16 obtained of kneading device 15 is supplied to prilling granulator 17, is bar-shaped, then cuts into specific length at shearing device 19 and obtain cylindrical particle by extrusion device 18 extrusion molding.This particle can be length is such as about 10mm ~ 25mm, and diameter is the particle of such as about 3mm ~ 7mm.
Above-mentioned kneading device 15 by the first composition 10 and the second composition 12 mixing, the calcium phosphate II in the calcium phosphate I in the first composition 10 and the second composition 12 is that medium starts curing reaction with water.Therefore, the hardness of mixing thing 16 slowly increases, so by presetting curing rate, without the need in the pressurization of prilling granulator 17 place, easily particle can be a granulated into, and, the particle of granulation can be made to have the intensity that can keep excellent in shape.The particle of granulation slowly solidifies in the state of interior bag organic matter and water.
The particle that granulation is formed fall whole grain screen cloth 20 and roll mobile during, damaged thing is recycled to returnable 21, the particle of normal shape is coated with the antitack agent 24 supplied from antitack agent mixing arrangement 23, forms surface and scribbles the feed pellet of antitack agent 24 and be transported to reservoir vessel 25.The feed pellet stored at this reservoir vessel 25 to be filled in the cartridge of movement or in the packing material 29 such as gunnysack by conveyer belt 28 etc.
As above the feed pellet manufactured makes surface coated by antitack agent 24 institute by smearing the antitack agent 24 supplied by antitack agent 23, thus can prevent between feed pellet adhered to one another.
In addition, in above-mentioned first composition modulating device 1, supply vitamin by vitamin feed unit 5, the feed pellet containing vitamin can be manufactured.Now, in above-mentioned prilling granulator 17, extrusion device 18 mixing thing 16 is configured as bar-shaped when, required pressure is minimum, so particle temperature does not rise substantially, thus the problem of the function heat loss of vitamin can also be prevented, so the object effect of adding vitamin in feed pellet can be given full play to.
As previously mentioned, the amount of the molasses that can contain in former feed pellet is below 5 % by weight, and the content of organics such as the feed pellet molasses that described the present invention obtains can reach 5 ~ 50 % by weight, and can keep the solidification intensity of regulation.In addition, the feed pellet of this high content of organics of energy high efficiency manufacture.
In addition, the organic interior bag water organic particle such as water and molasses is surrounded by being manufactured by above-mentioned manufacturing installation, this kind of particle has the character destroyed under the effect of external force and form gel (liquefaction), so easily ingested by domestic animal etc., hobby property improve, simultaneously by being used as feed stripped, the absorbability of composition is also expected to be improved.
Manufacture the composition and ratio of feed pellet of the present invention as described in Table 1.
[table 1]
By the composition of table 1 by the first composition and the second composition in the indoor of room temperature 20 DEG C, the first composition modulating device 1 as shown in Figure 1 and the second composition modulating device 3 are modulated respectively, then by kneading device 15 to the first composition and the second composition continuous mixing.If mixed the first composition and the second composition mixing, then the calcium phosphate I in the first composition and the calcium phosphate II in the second composition with moisture contained in the water added and molasses for medium starts curing reaction.
Above-mentioned mixing thing 16 is supplied to prilling granulator 17, granulation growth 15.0mm, the particle of diameter 6.0mm, then by antitack agent mixing arrangement 23, antitack agent 24 is coated onto obtained particle surface, make moisture and organic feed pellet (product of the present invention).
Temperature survey test is carried out to the particle that above-mentioned prilling granulator 17 manufactures.Remain on the particle manufacturing works of room temperature 20 ~ 25 DEG C in temperature, the temperature of the mixing thing 16 that above-mentioned kneading device 15 is mixing is about 30 DEG C, this mixing thing 16 is supplied the particle temperature obtained to the granulation of above-mentioned prilling granulator 17 and is about 32 DEG C.The temperature of this particle was not substantially changing after 4 hours, became slightly low 31 DEG C after 8 hours.The particle temperature that pressing/molding method in the past obtains will reach 70 ~ 100 DEG C, and according to the present invention, the temperature Absorbable organic halogens of particle maintains the low temperature of about 32 DEG C.
The ageing stability (effective residual rate) of feed pellet the present invention obtained and the feed pellet commercially available product 1 pair of vitamin A adopting pressing/molding method in the past to obtain and vitamin E is tested, and obtains the result shown in Fig. 2.
As shown in Figure 2, start day after 4 months from manufacturing product of the present invention, measure its effective residual rate, result is: vitamin A is 97.0%, vitamin E is 99.6%, shows that it maintains very high effective residual rate.Therefore, as indicated by the dashed lines, within more than 4 months, higher effective residual rate can also be maintained even if can infer to preserve.
In addition, commercially available product 1 is being started after 4 months from manufacturing day, measure its effective residual rate, result is: the median of vitamin A is about 69%, the median of vitamin E is about 82%, in addition, start day after 7 months from manufacture, measure its effective residual rate, result is: the median of vitamin A is about 61%, and the median of vitamin E is about 79%, start day after 10 months from manufacture, measure its effective residual rate, result is: the median of vitamin A is about 53%, and the median of vitamin E is about 77%.This result of the test shows: commercially available product 1 is shown in dotted line, can infer: the heat when heating due to manufacturing process is shaped, some vitamin A and vitamin E have decomposed.
In addition, for confirming the long-time stability of the vitamin in product of the present invention, when using the mixing thing being added with vitamin to manufacture particle according to the inventive method, development test is carried out to effective residual rate (%) of 6th month and 12nd month vitamins after particle manufacture.Use as the vitamins that mixes in mixing thing: as feed addictive often use and vitamin A, Cobastab, vitamin D that heat endurance is lower 3.Its structure is shown in table 2.
[table 2]
As shown in table 2, according to product of the present invention, manufacture the effective residual rate of the vitamin after particle relative to vitamins addition (expression amount), even within 12nd month, also can more than 70% be kept after fabrication, the preferably high level of more than 85%.
As mentioned above, at the temperature of about 40 ~ 70 DEG C, lose its function vitamins and the mixing of mixing thing is decomposed by usual, when carrying out granulation in above-mentioned prilling granulator 17, under the temperature lower than 40 DEG C as ceiling temperature can be remained on, so the problem of vitamin decomposition can be solved, the object effect of the feed pellet adding vitamin can be given full play to.
The invention described above product and the physical property contrast of the commercially available product 1 ~ 3 of the press molding manufacture adopted in the past are shown in 3 below.
[table 3]
As shown in table 3, the shape (diameter mm) of product of the present invention and commercially available product 1 ~ 3, pH, apparent density, hardness (N), Meng Shan intensity (Kg), wear intensity (%) demonstrate almost close value, but the dry weight reduction of product of the present invention demonstrates the numerical value larger than commercially available product 1 ~ 3.
Therefore, the organic particle of bag water in arbitrary necessary solidification intensity can also be maintained the while of interior bag large quantity of moisture and organic matter can being manufactured according to the present invention.
Should illustrate, the present invention is not limited only to above-described embodiment, is not departing within the scope of present inventive concept, can various change in addition, and this is certain.

Claims (10)

1. the manufacture method of feed pellet, it comprises: adopt phosphoric acid calcium I (Ca: P mol ratio=1: 1.5 ~ 2.5) 14 ~ 22 % by weight and the first material agent of vitamins, phosphoric acid calcium II (Ca: P mol ratio=1: 0.5 ~ 1.0) the second material agent of 4 ~ 12 % by weight, organic matter 5 ~ 25 % by weight is mixed at least one party of described first material agent and the second material agent, mixing water 2 ~ 10 % by weight at least the opposing party of described first material agent and the second material agent, first composition of preparation containing described calcium phosphate I and the second composition containing described calcium phosphate II thus, by described first composition and the second composition mixing, the mixing thing obtained is extruded into rod-like, the club extruded is cut into specific length and carries out granulation, obtain interior bag organic matter and water thus and the particle of solidification, the temperature of described mixing thing and particle remains on the temperature lower than 40 DEG C as ceiling temperature.
2. the manufacture method of feed pellet according to claim 1, wherein, relative to the combined amount of the vitamins be mixed in mixing thing, the vitamins residual rate manufactured in the particle of after particle 12nd month remains on more than 70%.
3. the manufacture method of feed pellet according to claim 1, wherein, described organic matter is molasses.
4. the manufacture method of feed pellet according to claim 1, wherein, described organic matter is anchovy sauce.
5. the manufacture method of feed pellet according to claim 1, wherein, described organic matter is corn steep liquor.
6. the manufacture method of feed pellet according to claim 1, wherein, described organic matter is whiskey vinasse.
7. the manufacture method of feed pellet according to claim 1, wherein, described organic matter is yeast extract.
8. the manufacture method of feed pellet according to claim 1, wherein, described vitamins is vitamin A, vitamin D 3, vitamin E, Cobastab 1, Cobastab 2in at least one.
9. the manufacture method of feed pellet according to claim 1, comprises and the particle that obtains to thing mixing described in granulation smears antitack agent bonds mutually to prevent Particle Phase.
10. the organic particle of bag water in, it obtains according to following method: adopt phosphoric acid calcium I (Ca: P mol ratio=1: 1.5 ~ 2.5) 14 ~ 22 % by weight and the first material agent of vitamins, phosphoric acid calcium II (Ca: P mol ratio=1: 0.5 ~ 1.0) the second material agent of 4 ~ 12 % by weight, in at least one party of described first material agent and the second material agent with 5 ~ 25 % by weight mixing organic matters and described first material agent and the second material agent at least one party in 2 ~ 10 % by weight mixing water, first composition of preparation containing described calcium phosphate I and the second composition containing described calcium phosphate II, by described first composition and the second composition mixing, the mixing thing obtained is extruded into rod-like, the club extruded is cut into specific length and carries out granulation, obtain particle thus, the temperature of described mixing thing and particle remains on the temperature lower than 40 DEG C as ceiling temperature.
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TWI837081B (en) 2016-12-05 2024-04-01 泰國商波爾阿夸股份有限公司 Apparatus and method for producing aquaculture feed
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CN111631419A (en) * 2020-06-28 2020-09-08 江苏波杜农牧股份有限公司 Fermented feed preparation system and feed processing method
CN112021615A (en) * 2020-08-20 2020-12-04 云南省烟草公司玉溪市公司 Equipment for automatically producing arma chinensis artificial feed

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