CN105043884B - Pipe gallery tube coupling load carrying capacity test device and application method - Google Patents

Pipe gallery tube coupling load carrying capacity test device and application method Download PDF

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CN105043884B
CN105043884B CN201510528952.5A CN201510528952A CN105043884B CN 105043884 B CN105043884 B CN 105043884B CN 201510528952 A CN201510528952 A CN 201510528952A CN 105043884 B CN105043884 B CN 105043884B
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tube coupling
pipe gallery
gallery tube
vertical
plate
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CN105043884A (en
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贾彦兵
郭志奇
姚军
安通
陈继展
王立亮
周勤
周一勤
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Ningbo Communication Engineering Construction Group Co Ltd
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Ningbo Communication Engineering Construction Group Co Ltd
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Abstract

The invention discloses a kind of pipe gallery tube coupling load carrying capacity test device and application method,It is related to a kind of device and application method for Urban Underground pipe gallery tube coupling load carrying capacity test,The structure of the experimental rig is mainly by pipe gallery tube coupling,Test stand,Vertical bearing plate,Vertical jack,Vertical chute,Land plate,Level jack and horizontal concrete chute etc. are formed,It can carry out vertical load experiment and the horizontal loading test of pipe gallery tube coupling simultaneously,And hydraulic test load can be rationally,Dummy level soil pressure exactly,Meet the actual loading situation of pipe gallery tube coupling,Improve the accuracy of pipe gallery tube coupling load carrying capacity test detection,Ensure the reasonable proper use of and structure safety of pipe gallery tube coupling,The assembling and use of experimental rig can be preferably completed in conjunction with corresponding application method,Therefore there is simple structure,It is easy to use,Method is reasonable,The advantages that data are reliable,With higher economic benefit and social benefit.

Description

Pipe gallery tube coupling load carrying capacity test device and application method
Technical field
The present invention relates to a kind of Urban Underground pipe gallery tube coupling load carrying capacity test field, it is comprehensive to refer in particular to Urban Underground Close piping lane tube coupling load carrying capacity test device and application method.
Background technology
China's Urban Underground has nearly 30 kinds points of the major class pipeline of feedwater, heating power, combustion gas, electric power, telecommunications, rainwater, sewage etc. seven Belong to different division managements, the accurate pipeline layout figure of State-level neither one or database, cause unit construction to be done things in his own way, There is pipeline " fighting " unavoidably, the problems such as road excavates repeatedly.Recently, country starts to pay attention to and builds Urban Underground synthesis comprehensively Piping lane construction, will all pipelines concentrate in underground pipe gallery body, Daily Round Check and Maintain etc. is all by the well that comes in and goes out in underground Complete, so as to effectively solve " road slide fastener " problem, and piping erosion and quake evaluation can be resisted, pipeline performance is also safer It is stable.Therefore, underground pipe gallery construction will change the situation of urban construction in the past " on important place, lightly under ", indicate China The transformation of urban construction and development mode, " the underground utilities revolution " of China is opened, and will be to urban development, economic growth, hundred Surname life etc. is all many-sided to produce far-reaching and active influence.
At present, the more advanced construction mode of Urban Underground pipe gallery is the pipe gallery tube coupling of prefabricated standard, assembling The non-standard structure cast-in-place construction such as formula installation and pipeline outlet, ventilating opening, dog-house.Pipe gallery tube coupling category importantly descends work Journey, structure stress is complicated, therefore all needs to do bearingtest before embedding underground, to ensure construction quality.Existing pipe gallery Tube coupling load test method can be summarized as two classes:First, merely do vertical bearing capacity experiment;Second, done in laboratory it is vertical and Horizontal bearing capacity is tested, but horizontal bearing capacity experiment is without the actual loading situation of reasonably analog synthesis piping lane tube coupling.It is above-mentioned The defects of two class test methods, have impact on the accuracy of pipe gallery tube coupling load carrying capacity test detection to a certain extent, enter And cause the reasonable employment and structure safety of pipe gallery tube coupling.
The content of the invention
The defects of it is an object of the invention to overcome prior art and a kind of simple structure is provided, easy to use, method is closed Reason, the reliable pipe gallery tube coupling load carrying capacity test device of data and application method.
The technical problem of the present invention is achieved through the following technical solutions:
A kind of pipe gallery tube coupling load carrying capacity test device, including test stand and the pipe gallery that is placed in test stand Tube coupling, described pipe gallery tube coupling top are provided with vertical bearing plate, installed between vertical bearing plate and test stand inner top surface Multiple vertical jack, the plurality of vertical jack promotes vertical bearing plate for vertical movement jointly, and drives vertical bearing plate Apply vertical test load in the top surface of pipe gallery tube coupling or depart from the top surface of pipe gallery tube coupling and unload and exit experiment;Institute The pipe gallery tube coupling both sides stated are respectively equipped with land plate, pacify between every block of land plate and test stand medial surface Multiple level jacks are filled, the plurality of level jack promotes land plate to move horizontally jointly, and drives land Plate applies hydraulic test load in the side of pipe gallery tube coupling or departs from the side of pipe gallery tube coupling and unload and exit experiment; Between the top surface of described vertical bearing plate and pipe gallery tube coupling, between the side of land plate and pipe gallery tube coupling, Geotextiles are equipped between the bottom surface of pipe gallery tube coupling and the inner bottom surface of test stand.
Described pipe gallery tube coupling load carrying capacity test device has two vertical test loadsValue andIndividual level Finder charge~Value;
Two described vertical test loadsValue and two vertical test loadsThe distance between valueWith away from FromDetermined by design,For left vertical finder chargeIt is worth to the distance of pipe gallery tube coupling dividing plate center line,For Right vertical finder chargeIt is worth to the distance of pipe gallery tube coupling dividing plate center line;
DescribedIndividual hydraulic test load~Value, whereinIt is described for positive integerIndividual hydraulic test lotus Load is determined by the equivalent method of pipe gallery tube coupling buried depth soil pressure, when the embedding place's horizontal earth pressure of pipe gallery tube coupling It is along the Distribution Value curve of depth,;By pipe gallery tube coupling top surface to bottom surface Total height is divided intoSection, every section of height calculate since pipe gallery tube coupling top surface, then each section of horizontal earth pressure makes a concerted effort to be worthIt is equivalent to be used as finder charge~Value,For 1~In any one positive integer value, correspondinglyThe horizontal soil of section Pressure resultant force application point is highly,For 1~Middle correspondence~One positive integer value of value, hydraulic test load~Value also needs to meet that formula is calculated as below:
Formula one,
Formula two,
In formula,
--- pipe gallery tube coupling is embedded in~I.e.~It is deep In degreeSection horizontal earth pressure makes a concerted effort to be worth(),For 1~In any one positive integer value;
--- pipe gallery tube couplingSection horizontal earth pressure make a concerted effort be worth application point to pipe gallery tube coupling top surface it Between distance(),For 1~Middle correspondenceA positive integer value;
--- the distance between earth's surface or road surface top surface to pipe gallery tube coupling top surface();
--- the total height of pipe gallery tube coupling top surface to bottom surface();
--- the distance of earth's surface or road surface top surface to the embedding place of piping lane tube coupling along change in depth(), span is~Between;
--- the hop count of pipe gallery tube coupling top surface to bottom surface total height decile;
--- the unit weight of the embedding place's soil of pipe gallery tube coupling();
--- the embedding place's earth lateral pressure coefficient of pipe gallery tube coupling(Dimensionless),Value except with soil strength variation and close Degree has outside the Pass, also relevant with resistance to shear of soil history, and is determined according to actual soil body situation;
--- Distribution Value curve of the embedding place's horizontal earth pressure of pipe gallery tube coupling along depth, It is relevant with the stress at the embedding place of pipe gallery tube coupling;
It is calculated by more thanValue,For 1~In any one positive integer value, be used as every section of pipe gallery tube coupling Hydraulic test load~Value, distribution curve of the embedding place's horizontal earth pressure of analog synthesis piping lane tube coupling along depth, the actual loading of general every section of 50~100cm of height energy of pipe gallery tube coupling preferably analog synthesis piping lane tube coupling Situation;Require that the compression rigidity of vertical bearing plate and land plate is firm less than the Vertical Compression of pipe gallery tube coupling respectively simultaneously Degree and horizontal compression rigidity, so that vertical bearing plate and land plate can enough deform when being pressurized and be close to pipe gallery tube coupling Outer wall, can in the case that the horizontal rigidity of the particularly horizontal compression ratio of rigidity pipe gallery tube coupling of land plate is small Preferably distribution curve of the dummy level soil pressure along depth
Described pipe gallery tube coupling is the prefabricated standard tube coupling of Urban Underground pipe gallery, its section be rectangle or circle or Dome-shaped, inside are provided with single cabin or double cabins or more cabins, and the pipe gallery tube coupling pours integral top plate, both sides by armored concrete Web, bottom plate and the internal dividing plate composition for being used to separate cabin.
There is the characteristic point of stress and strain during described pipe gallery tube coupling stress, strain need to be pasted at characteristic point Piece, and record strain sheet data automatically by computer system, to calculate corresponding stress;Also need fixing crack Width detecting instrument To detect the fracture width at the characteristic point of pipe gallery tube coupling, and record fracture width data automatically by computer system.
The characteristic point of described pipe gallery tube coupling refers to that pipe gallery tube coupling can reflect pipe gallery under load action The point of tube coupling structure stress situation, pipe gallery tube coupling structure is calculated in the design phase by finite element software, and is determined The predetermined portion that the load carrying capacity test stage must be detected, it includes:
A --- at the top plate top surface at the top of pipe gallery tube coupling dividing plate;
B, C --- at the top board undersurface of pipe gallery tube coupling dividing plate both sides;
D, G --- the web medial surface of the half height of pipe gallery tube coupling one;
E, F --- the dividing plate both sides of the half height of pipe gallery tube coupling one;
H, I --- at the plate top surface of pipe gallery tube coupling dividing plate both sides.
Described pipe gallery tube coupling load carrying capacity test detection draws the crack of the stress and record at each characteristic point Width data can obtain equation below compared with the calculating stress under design load effect and fracture width data:
Formula three,
Formula four,
In formula,
--- the stress under finder charge effect();
--- the calculating stress under design load effect();
--- the fracture width under finder charge effect();
--- the calculating fracture width under design load effect();
--- the ratio of stress and the calculating stress under design load effect under finder charge effect;
--- the ratio of fracture width and the calculating fracture width under design load effect under finder charge effect;
WithIllustrate that pipe gallery tube coupling bearing capacity is not less than the bearing capacity of design requirement, it is full Sufficient design requirement, it is up-to-standard, it can be delivered for use;It is on the contraryWithIllustrate that pipe gallery tube coupling carries Ability is smaller than the bearing capacity of design requirement, is unsatisfactory for design requirement, off quality, it is impossible to be delivered for use.
Described vertical bearing plate bottom surface is set to make the identical cambered surface being close to, vertical bearing plate with pipe gallery tube coupling top surface Top surface is set to the plane for multiple vertical jack installations;Described land plate medial surface be set to outside pipe gallery tube coupling The cambered surface being close to of coincideing is made in side, and land plate lateral surface is set to the plane for the installation of multiple level jacks.
Described vertical bearing plate both sides are respectively equipped with vertical chute, and the both ends of the vertical bearing plate slide respectively to be arranged on In the vertical chute;Described land plate both sides are respectively equipped with horizontal concrete chute, and the both ends of the land plate are slided respectively Move and be arranged in the horizontal concrete chute.
Described test stand is the experimental rig skeleton of testing inspection pipe gallery tube coupling bearing capacity, by crossbeam, longeron, is stood The tower structure that post and bottom girder plate weld form, in being internally formed for pipe gallery tube coupling installation for tower structure Test space, described bottom girder plate bottom surface set multiple movable pulleys.
A kind of application method of pipe gallery tube coupling load carrying capacity test device, it comprises the following steps:
Step 1: make crossbeam, longeron, column, bottom girder plate, movable pulley, vertical bearing plate, vertical chute, land The all parts of plate, horizontal concrete chute, and electric welding combination suite is carried out to the part of correlation, after making derusting rust-proofing processing, then it is right Associated components or external member carry out being assembled into test stand;
Step 2: in 1~2 layer of bottom girder plate upper berth geotextiles, pipe gallery tube coupling is hung in test stand, and make integrated pipe The bottom surface abutting contact of corridor tube coupling is in geotextiles;
Step 3: geotextiles are covered with pipe gallery tube coupling top surface and both sides, by vertical bearing plate and the level of both sides Bearing plate is close to corresponding geotextiles;
Step 4: opening computer system, start vertical jack and level jack applies finder charge, finder charge The mode for taking classification to apply is carried out:
1. apply two vertical test loadsValue and hydraulic test load~Value each 20%, hold lotus 10~ 15min, and record stress and fracture width data at each characteristic point holding computer in the lotus time;
2. apply two vertical test loadsValue and hydraulic test load~Value each 50%, hold lotus 10~ 15min, and record stress and fracture width data at each characteristic point holding computer in the lotus time;
3. apply two vertical test loadsValue and hydraulic test load~Each the 100% of value, holds lotus 30min, and record stress and fracture width data at each characteristic point holding computer in the lotus time;
Step 5: the pipe gallery tube coupling testing inspection that step 4 Computer system-computed goes out at each characteristic point is obtained The stress and fracture width data gone out is drawn compared with design-calculated stress and fracture width dataWithValue;
Step 6: draw conclusion (of pressure testing):WithIllustrate that pipe gallery tube coupling bearing capacity is not less than The bearing capacity of design requirement, meet design requirement, it is up-to-standard, it can be delivered for use;It is on the contraryWith Illustrate that pipe gallery tube coupling bearing capacity is smaller than the bearing capacity of design requirement, be unsatisfactory for design requirement, it is off quality, it is impossible to hand over Pay and use.
Compared with prior art, experimental rig of the invention can carry out simultaneously pipe gallery tube coupling vertical load experiment and Horizontal loading test, and hydraulic test load can rationally, dummy level soil pressure exactly, meet the reality of pipe gallery tube coupling Border stressing conditions, improve the accuracy of pipe gallery tube coupling load carrying capacity test detection, it is ensured that pipe gallery tube coupling rationally just Really use and structure is safe, the assembling and use of experimental rig can be preferably completed in conjunction with corresponding application method, therefore have Simple structure, the advantages that easy to use, method is reasonable, data are reliable, there is higher economic benefit and social benefit.
Brief description of the drawings
Fig. 1 is the pipe gallery tube coupling bearing capacity loading test schematic diagram of the present invention.
Fig. 2 is Fig. 1 A-A sectional views.
Fig. 3 is that pipe gallery tube coupling tests stress diagram.
Fig. 4 is finder charge and application point rated figure.
Embodiment
The embodiment of the present invention will be elaborated again by above-mentioned accompanying drawing below.
As shown in Fig. 1 ~ Fig. 4,1. pipe gallery tube couplings, 11. top plates, 12. webs, 13. dividing plates, 14. bottom plates, 2. experiments It is frame, 21. crossbeams, 22. longerons, 23. columns, 24. bottom girder plates, 25. movable pulleys, 3. vertical bearing plates, 4. vertical chutes, 5. vertical Jack, 6. land plates, 7. horizontal concrete chutes, 8. level jacks, 9. geotextiles.
Pipe gallery tube coupling load carrying capacity test device and application method, as shown in Figure 1 and Figure 2, the carrying of pipe gallery tube coupling Ability test device includes pipe gallery tube coupling 1 and test stand 2, and it is mainly used in City Buried Pipeline construction and Daily Round Check dimension The urban infrastructure construction of shield, preferably to complete the assembling and use of experimental rig in conjunction with corresponding application method.
Described pipe gallery tube coupling 1 is the prefabricated standard tube coupling of Urban Underground pipe gallery, and its section is rectangle or circle Or dome-shaped, inside are provided with single cabin or the various structures pattern such as double cabins or more cabins, the pipe gallery tube coupling 1 is poured by armored concrete Build integral top plate 11, two coxostermums 12, bottom plate 14 and the internal dividing plate 13 for being used to separate cabin to collectively constitute, the present embodiment master To use the double cabin dome-shaped pipe gallery tube couplings of assembled.
Described test stand 2 is the experimental rig skeleton of the bearing capacity of testing inspection pipe gallery tube coupling 1, mainly by crossbeam 21st, longeron 22, column 23, bottom girder plate 24 and movable pulley 25 etc. form, and movable pulley 25 is steel spherical structure, and quantity sets more It is individual, the bottom surface of bottom girder plate 24 is installed in so that experimental rig to be supported on the ground, so as to which motoring ring test device is moved freely and adjusted Whole position;Described crossbeam 21, longeron 22, column 23, bottom girder plate 24 form frame-type knot by I-steel or channel-section steel are welded Structure, the tower structure are internally formed the test space for being available for pipe gallery tube coupling 1 to lay;Meanwhile paving 1 is needed on bottom girder plate 24 ~2 layers of geotextiles 9, when pipe gallery tube coupling 1 is hung in test stand 2, the bottom surface abutting contact of pipe gallery tube coupling 1 is set to exist In geotextiles 9.
The top of described pipe gallery tube coupling 1 is provided with vertical bearing plate 3, in vertical bearing plate and the inner top surface of test stand 2, i.e. Multiple vertical jack 5 are installed, vertical bearing plate 3 and multiple vertical jack 5 are mainly used in vertical lotus between the bottom surface of crossbeam 21 Carry experiment;Wherein, vertical bearing plate 3 is made for steel material, and its bottom surface is set to and the top surface of pipe gallery tube coupling 1, i.e. top plate 11 Top surface matches the cambered surface being close to, and sets geotextiles 9 between the cambered surface and the top surface of pipe gallery tube coupling 1, and vertical bearing plate 3 Top surface be available for the planes that multiple vertical jack 5 are installed, specifically vertical one end of jack 5 is fixed on the crossbeam of test stand 2 21 bottoms, another end in contact is in the plane of the vertical top surface of bearing plate 3;Meanwhile it is respectively equipped with vertically in the vertical both sides of bearing plate 3 Chute 4, the vertical chute are made of steel material, and its end face is concave shape, and activity is embedded in respectively at the both ends of vertical bearing plate 3 In the vertical chute 4 of both sides, and Vertical slippage can be carried out, between the spill of vertical chute 4 and the end of vertical bearing plate 3 When leaving minim gap to facilitate filling lubricant to be lubricated, therefore starting the vertical application of jack 5 vertical test load, with regard to energy Promote vertical bearing plate 3 for vertical movement, and drive vertical bearing plate 3 to apply vertical test load in pipe gallery tube coupling 1 Top surface departs from the top surface of pipe gallery tube coupling 1 and unloads and exit experiment, applies vertical pressure to the top surface of pipe gallery tube coupling 1 Power, to play a part of to the Vertical loading of pipe gallery tube coupling 1.
The described both sides of pipe gallery tube coupling 1 are respectively equipped with land plate 6, in every block of land plate 6 and test stand 2 Medial surface, multiple level jacks 8 are respectively mounted between the medial surface of column 23, land plate 6 and multiple level jacks 8 are led It is used for horizontal loading test;Wherein, land plate 6 is made for steel material, and its medial surface is set to and pipe gallery tube coupling 1 Lateral surface, the i.e. lateral surface of web 12 are matched the cambered surface being close to, and soil is set between the cambered surface and the lateral surface of pipe gallery tube coupling 1 Work cloth 9, and the lateral surface of land plate 6 is set to the plane for the installation of multiple level jacks 8, specifically level jack 8 One end is fixed on the column 23 of test stand 2, and another end in contact is in the plane of land plate 6;Meanwhile in land plate 6 both sides are respectively equipped with horizontal concrete chute 7, and the horizontal concrete chute is made of steel material, and its end face is concave shape, land plate 6 Both ends be movably embedded into respectively in the horizontal concrete chute 7 of both sides, and horizontal sliding can be carried out, in the spill and water of horizontal concrete chute 7 Minim gap is left between the end of flat bearing plate 6 to facilitate filling lubricant to be lubricated, therefore is started level jack 8 and applied During hydraulic test load, with regard to land plate 6 can be promoted to move horizontally, and land plate 6 is driven to apply hydraulic test lotus It is loaded in the side of pipe gallery tube coupling 1 or departs from the side of pipe gallery tube coupling 1 and unload and exit experiment, to pipe gallery tube coupling 1 side applies horizontal pressure force, to play a part of to the horizontal addload of pipe gallery tube coupling 1.
Between described vertical bearing plate 3 and the top surface of pipe gallery tube coupling 1, land plate 6 and pipe gallery tube coupling 1 Side between, pad puts geotextiles 9 between the inner bottom surface of the bottom surface of pipe gallery tube coupling 1 and test stand 2, mainly cause integrated pipe Contacted between corridor tube coupling 1 and vertical bearing plate 3 or land plate 6 well, and carrying out vertical load experiment or horizontal loading During experiment can uniform force, while when also avoiding pressure-loaded due to the outside concrete surface bumps of pipe gallery tube coupling 1 not Flat, local compression and damage pipe gallery tube coupling 1.
The vertical test load of described pipe gallery tube coupling loading testValue and hydraulic test load~Value Determination method is as shown in Figure 3, shown in Fig. 4:
Two vertical test loads of described pipe gallery tube coupling load carrying capacity test deviceValue and two vertical examinations Test loadThe distance between valueAnd distanceDetermined by design,For left vertical finder chargeIt is worth to comprehensive The distance of the center line of 1 dividing plate of piping lane tube coupling 13 is closed,For Right vertical finder chargeIt is worth to the dividing plate of pipe gallery tube coupling 1 The distance of 13 center lines;
Described pipe gallery tube coupling load carrying capacity test deviceIndividual hydraulic test load~Value, whereinFor positive integer, such as the present embodimentFor 4 when,~Value is exactly, by that analogy;DescribedIndividual hydraulic test load is determined by the equivalent method of the buried depth soil pressure of pipe gallery tube coupling 1, when pipe gallery tube coupling Distribution Value curve of the embedding place's horizontal earth pressure along depth be,;By pipe gallery Tube coupling top surface to the total height of bottom surface is divided intoSection, every section of height calculate since pipe gallery tube coupling top surface, then each section Horizontal earth pressure makes a concerted effort to be worthIt is equivalent to be used as finder charge~Value,For 1~In any one positive integer value, phase Ying DiSection horizontal earth pressure point of resultant force be highly,For 1~Middle correspondence~One of value is just whole Numerical value, hydraulic test load~Value also needs to meet that formula is calculated as below:
Formula one,
Formula two,
In formula,
--- pipe gallery tube coupling is embedded in~I.e.~It is deep In degreeSection horizontal earth pressure makes a concerted effort to be worth(),For 1~In any one positive integer value;
--- pipe gallery tube couplingSection horizontal earth pressure make a concerted effort be worth application point to pipe gallery tube coupling top surface it Between distance(),For 1~Middle correspondenceA positive integer value;
--- the distance between earth's surface or road surface top surface to pipe gallery tube coupling top surface();
--- the total height of pipe gallery tube coupling top surface to bottom surface();
--- the distance of earth's surface or road surface top surface to the embedding place of piping lane tube coupling along change in depth(), span is~Between;
--- the hop count of pipe gallery tube coupling top surface to bottom surface total height decile;
--- the unit weight of the embedding place's soil of pipe gallery tube coupling();
--- the embedding place's earth lateral pressure coefficient of pipe gallery tube coupling(Dimensionless),Value except with soil strength variation and close Degree has outside the Pass, also relevant with resistance to shear of soil history, and is determined according to actual soil body situation;
--- Distribution Value curve of the embedding place's horizontal earth pressure of pipe gallery tube coupling along depth,It is relevant with the stress at the embedding place of pipe gallery tube coupling;Pipe gallery tube coupling is buried underground in the soil body, its by Power epidemic situation comparison is complicated, and relatively common has earth pressure at rest, active earth pressure, passive earth pressure, earth resistance and earthquake earth pressure Deng according to the actual conditions of engineering by specification or relevant requirement determination.
It is calculated by more thanValue,For 1~In any one positive integer value, be used as every section of pipe gallery tube coupling 1 Hydraulic test load~Value, distribution curve of the embedding place's horizontal earth pressure of analog synthesis piping lane tube coupling along depth, the actual loading of general every section of 50~100cm of height energy of pipe gallery tube coupling 1 preferably analog synthesis piping lane tube coupling Situation;Require that the compression rigidity of vertical bearing plate 3 and land plate 6 is less than the Vertical Compression of pipe gallery tube coupling respectively simultaneously Rigidity and horizontal compression rigidity, so that vertical bearing plate 3 and land plate 6 can enough deform when being pressurized and be close to pipe gallery The small situation of the horizontal rigidity of the horizontal compression ratio of rigidity pipe gallery tube coupling of the outer wall of tube coupling 1, particularly land plate 6 Under, being capable of preferably distribution curve of the dummy level soil pressure along depth
The vertical jack 5 of the described load carrying capacity test device of pipe gallery tube coupling 1, level jack 8 are hydraulic pressure Jack, and loading test is automatically controlled by computer control system, strain need to be pasted at the characteristic point of pipe gallery tube coupling 1 Piece, and record strain sheet data automatically by computer system, to calculate corresponding stress;Fixing crack is also needed in position Width detecting instrument records crack automatically to detect the fracture width at the characteristic point of pipe gallery tube coupling 1 by computer system Width data.
The characteristic point of above-mentioned pipe gallery tube coupling 1 refers to that pipe gallery tube coupling can reflect pipe gallery pipe under load action The point of nodule structure force-bearing situation, the structure of pipe gallery tube coupling 1 are calculated in the design phase by finite element software, and determine to hold The predetermined portion that loading capability experimental stage must detect, is generally comprised:
At the top surface of top plate 11 at the top of A --- pipe gallery tube coupling dividing plate 13;
B, C --- at the bottom surface of 13 both sides top plate of pipe gallery tube coupling dividing plate 11;
D, the medial surface of web 12 of G --- the half height of pipe gallery tube coupling one;
E, the both sides of dividing plate 13 of F --- the half height of pipe gallery tube coupling one;
H, I --- at the top surface of 13 both sides bottom plate of pipe gallery tube coupling dividing plate 14.
The described load carrying capacity test of pipe gallery tube coupling 1 detection draws the crack of the stress and record at each characteristic point Vertical finder charge under width data acts on design loadValue,Individual hydraulic test load~It is worth the stress calculated Compared with fracture width data, equation below can be obtained:
Formula three,
Formula four,
In formula,
--- the stress under finder charge effect();
--- the calculating stress under design load effect();
--- the fracture width under finder charge effect();
--- the calculating fracture width under design load effect();
--- the ratio of stress and the calculating stress under design load effect under finder charge effect;
--- the ratio of fracture width and the calculating fracture width under design load effect under finder charge effect;
WithIllustrate that pipe gallery tube coupling bearing capacity is not less than the bearing capacity of design requirement, it is full Sufficient design requirement, it is up-to-standard, it can be delivered for use;It is on the contraryWithIllustrate that pipe gallery tube coupling carries Ability is smaller than the bearing capacity of design requirement, is unsatisfactory for design requirement, off quality, it is impossible to be delivered for use.
The application method of described pipe gallery tube coupling load carrying capacity test device mainly comprises the following steps:
Step 1: make crossbeam 21, longeron 22, column 23, bottom girder plate 24, movable pulley 25, vertical bearing plate 3, vertical cunning Groove 4, land plate 6, all parts of horizontal concrete chute 7, and electric welding combination suite is carried out to the part of correlation, it is anti-to make derusting After rust processing, then associated components or external member are carried out being assembled into test stand;
Step 2: in 1~2 layer of 24 upper berth of bottom girder plate geotextiles 9, pipe gallery tube coupling 1 is hung in test stand 2, and is made The bottom surface abutting contact of pipe gallery tube coupling 1 is in geotextiles 9;
Step 4: opening computer system, start vertical jack 5 and level jack 8 applies finder charge, test lotus The mode for taking classification to apply is carried to carry out:
1. apply two vertical test loadsValue and hydraulic test load~Value each 20%, hold lotus 10~ 15min, and record stress and fracture width data at each characteristic point holding computer in the lotus time;
2. apply two vertical test loadsValue and hydraulic test load~Value each 50%, hold lotus 10~ 15min, and record stress and fracture width data at each characteristic point holding computer in the lotus time;
3. apply two vertical test loadsValue and hydraulic test load~Each the 100% of value, holds lotus 30min, And record stress and fracture width data at each characteristic point holding computer in the lotus time;
Step 5: the testing inspection of pipe gallery tube coupling 1 that step 4 Computer system-computed is gone out at each characteristic point The stress and fracture width data drawn is drawn compared with design-calculated stress and fracture width dataWith Value;
Step 6: draw conclusion (of pressure testing):WithIllustrate that the bearing capacity of pipe gallery tube coupling 1 is not small In the bearing capacity of design requirement, meet design requirement, it is up-to-standard, it can be delivered for use;It is on the contraryWith Illustrate that the bearing capacity of pipe gallery tube coupling 1 is smaller than the bearing capacity of design requirement, be unsatisfactory for design requirement, it is off quality, it is impossible to It is delivered for use.
Pipe gallery tube coupling load carrying capacity test device and use is described in detail with a specific embodiment again in the present invention Method.
Embodiment
The double storehouse dome-shaped pipe gallery tube coupling bearing capacity loading test calculated examples of assembled:
Pipe gallery tube coupling is double cabins ogival section, and size isMm, cracking load be less than 0.2mm fracture widths, vertical test loadValue refers to single concentrated force vertical test payload values.Pipe gallery tube coupling is embedding Locate distribution curve of the horizontal earth pressure along depth, i.e., distribution curve of the horizontal earth pressure along depth is in straight The distribution of line shape.The unit weight 14 of cohesive soil, Stationary side coefficient of earth pressure, crowd 5, ground earthing 10, crowd and ground earthing are converted into uniform thickness earth pillar and are highly, by pipe gallery pipe Section heightIt is divided into 4 sections, every section of 0.8m, the relevant data of pipe gallery tube coupling bearing capacity loading test, which calculate, see the table below:
Piping lane tube coupling bearing capacity loading test tables of data
In table
--- crowd and ground earthing are converted into uniform thickness earth pillar height();
--- crowd and ground earthing are converted into uniform thickness earth pillar heightTop surface is to pipe gallery tube couplingSection bottom The distance in face(),For 1~In any one positive integer value;
--- crowd and ground earthing are converted into uniform thickness earth pillar heightThe following pipe gallery tube coupling of top surface TheSection bottom surface horizontal earth pressure Distribution Value(),For 1~Middle correspondenceA positive integer value;
--- pipe gallery tube coupling is embedded in~I.e.~It is deep In degreeSection horizontal earth pressure makes a concerted effort to be worth(),For 1~In any one positive integer value, i.e., take respectively~ In any one positive integer value;
--- pipe gallery tube couplingThe application point that section horizontal earth pressure makes a concerted effort to be worth is to pipe gallery tube coupling top Between distance(),For 1~Middle correspondenceA positive integer value;
Vertical test load , hydraulic test load(Soil pressure is made a concerted effort)It is that pipe gallery tube coupling edge is long It is every to spend directionNumerical value, as pipe gallery tube coupling length is(), then the vertical test load in table 、 Hydraulic test load(Soil pressure is made a concerted effort)Value is multiplied by, side is the application of vertical test load, hydraulic test load Value.
Embodiment of the present invention is only illustrative of the invention and is not intended to limit the scope of the invention;It should additionally manage Solution, after the content of the invention lectured has been read, those skilled in the art can make various changes or modifications to the present invention, this A little equivalent form of values are equally fallen within the application appended claims limited range.

Claims (9)

1. a kind of pipe gallery tube coupling load carrying capacity test device, including test stand(2)With the integrated pipe being placed in test stand Corridor tube coupling(1);Described pipe gallery tube coupling(1)Top is provided with vertical bearing plate(3), in vertical bearing plate and test stand(2) Multiple vertical jack are installed between inner top surface(5), the plurality of vertical jack promotes vertical bearing plate jointly(3)Make vertical move It is dynamic, and drive vertical bearing plate(3)Apply vertical test load in pipe gallery tube coupling(1)Top surface or depart from pipe gallery pipe Section(1)Top surface and unload and exit experiment;Described pipe gallery tube coupling(1)Both sides are respectively equipped with land plate(6), every Block land plate and test stand(2)Multiple level jacks are respectively mounted between medial surface(8), the plurality of level jack is common Promote land plate(6)Move horizontally, and drive land plate(6)Apply hydraulic test load in pipe gallery tube coupling (1)Side or depart from pipe gallery tube coupling(1)Side and unload and exit experiment;Described vertical bearing plate(3)With synthesis Piping lane tube coupling(1)Top surface between, land plate(6)With pipe gallery tube coupling(1)Side between, pipe gallery tube coupling (1)Bottom surface and test stand(2)Inner bottom surface between be equipped with geotextiles(9), it is characterised in that described pipe gallery tube coupling Load carrying capacity test device has two vertical test loadsValue andIndividual hydraulic test load~Value;It is described Two vertical test loadsValue and two vertical test loadsThe distance between valueAnd distanceBy designing It is determined thatFor left vertical finder chargeIt is worth to pipe gallery tube coupling(1)Dividing plate(13)The distance of center line,For the right side Side vertical test loadIt is worth to pipe gallery tube coupling(1)Dividing plate(13)The distance of center line;DescribedIndividual hydraulic test lotus Carry~Value, whereinIt is described for positive integerIndividual hydraulic test load is by pipe gallery tube coupling(1)Buried depth Locate the equivalent method of soil pressure to determine, when Distribution Value curve of the embedding place's horizontal earth pressure of pipe gallery tube coupling along depth is,;By pipe gallery tube coupling(1)Top surface to the total height of bottom surface is divided intoSection, Every section of height calculates since pipe gallery tube coupling top surface, then each section of horizontal earth pressure makes a concerted effort to be worthIt is equivalent to be used as experiment lotus Carry~Value,For 1~In any one positive integer value, correspondinglyThe horizontal earth pressure point of resultant force of section is high Spend and be,For 1~Middle correspondence~One positive integer value of value, hydraulic test load~Value also needs to accord with Formula is calculated as below in conjunction:
Formula one,
Formula two,
In formula,
--- pipe gallery tube coupling(1)It is embedded in~I.e.~In depth Section horizontal earth pressure makes a concerted effort to be worth,For 1~In any one positive integer value;
--- pipe gallery tube coupling(1)TheThe application point that section horizontal earth pressure makes a concerted effort to be worth is to pipe gallery tube coupling(1)Top surface The distance between,For 1~Middle correspondenceA positive integer value;
--- earth's surface or road surface top surface to pipe gallery tube coupling(1)The distance between top surface,
--- pipe gallery tube coupling(1)Top surface to bottom surface total height,
--- earth's surface or road surface top surface to piping lane tube coupling(1)Distance of the embedding place along change in depth,;Span is~Between;
--- pipe gallery tube coupling(1)Top surface to bottom surface total height decile hop count;
--- pipe gallery tube coupling(1)The unit weight of embedding place's soil,
--- pipe gallery tube coupling(1)Embedding place's earth lateral pressure coefficient, dimensionless;Value except with soil strength variation and density Have outside the Pass, it is also relevant with resistance to shear of soil history, and determined according to actual soil body situation;
--- pipe gallery tube coupling(1)Distribution Value curve of the embedding place's horizontal earth pressure along depth, With pipe gallery tube coupling(1)The stress at embedding place is relevant;
It is calculated by more thanValue,For 1~In any one positive integer value, as pipe gallery tube coupling(1)Every section Hydraulic test load~Value, analog synthesis piping lane tube coupling(1)Distribution curve of the embedding place's horizontal earth pressure along depth, pipe gallery tube coupling(1)The actual loading situation of every section of height 50~100cm analog synthesis piping lane tube coupling;Together When require vertical bearing plate respectively(3)With land plate(6)Compression rigidity be less than pipe gallery tube coupling(1)Vertical Compression Rigidity and horizontal compression rigidity, so that vertical bearing plate(3)With land plate(6)It can enough be deformed during compression and be close to integrate Piping lane tube coupling(1)Outer wall, land plate(6)Horizontal compression ratio of rigidity pipe gallery tube coupling(1)Horizontal rigidity it is small In the case of, distribution curve of the dummy level soil pressure along depth
2. pipe gallery tube coupling load carrying capacity test device according to claim 1, it is characterised in that described integrated pipe Corridor tube coupling(1)It is the prefabricated standard tube coupling of Urban Underground pipe gallery, its section is rectangle or circle or dome-shaped, and inside is provided with single Cabin or double cabins or more cabins, the pipe gallery tube coupling are poured integral top plate by armored concrete(11), two coxostermums(12), bottom plate (14)With the internal dividing plate for being used to separate cabin(13)Composition.
3. pipe gallery tube coupling load carrying capacity test device according to claim 2, it is characterised in that described integrated pipe Corridor tube coupling(1)There is the characteristic point of stress and strain during stress, foil gauge need to be pasted at characteristic point, and by computer system certainly Dynamic record strain sheet data, to calculate corresponding stress;Fixing crack Width detecting instrument is also needed to detect pipe gallery tube coupling (1)Characteristic point at fracture width, and record fracture width data automatically by computer system.
4. pipe gallery tube coupling load carrying capacity test device according to claim 3, it is characterised in that described integrated pipe Corridor tube coupling(1)Characteristic point refer to that pipe gallery tube coupling can reflect pipe gallery tube coupling structure stress situation under load action Point, pipe gallery tube coupling structure are calculated in the design phase by finite element software, and determine that the load carrying capacity test stage must The predetermined portion that must be detected, it includes:
A --- pipe gallery tube coupling(1)Dividing plate(13)The top plate at top(11)At top surface;
B, C --- pipe gallery tube coupling(1)Dividing plate(13)Both sides top plate(11)At bottom surface;
D, G --- pipe gallery tube coupling(1)The web of one half height(12)Medial surface;
E, F --- pipe gallery tube coupling(1)The dividing plate of one half height(13)Both sides;
H, I --- pipe gallery tube coupling(1)Dividing plate(13)Both sides bottom plate(14)At top surface.
5. pipe gallery tube coupling load carrying capacity test device according to claim 3, it is characterised in that described integrated pipe Corridor tube coupling(1)Load carrying capacity test detection draws the fracture width data and design load of the stress and record at each characteristic point Calculating stress under effect compares with fracture width data, can obtain equation below:
Formula three,
Formula four,
In formula,
--- the stress under finder charge effect,
--- the calculating stress under design load effect,
--- the fracture width under finder charge effect,
--- the calculating fracture width under design load effect,
--- the ratio of stress and the calculating stress under design load effect under finder charge effect;
--- the ratio of fracture width and the calculating fracture width under design load effect under finder charge effect;
WithIllustrate pipe gallery tube coupling(1)Bearing capacity is not less than the bearing capacity of design requirement, meets to set Meter requires, up-to-standard, can be delivered for use;It is on the contraryWithIllustrate pipe gallery tube coupling(1)Bearing capacity It is smaller than the bearing capacity of design requirement, design requirement is unsatisfactory for, it is off quality, it is impossible to be delivered for use.
6. pipe gallery tube coupling load carrying capacity test device according to claim 1, it is characterised in that described vertically holds Pressing plate(3)Bottom surface is set to and pipe gallery tube coupling(1)Top surface makees the cambered surface being close to of coincideing, vertical bearing plate(3)Top surface is set to supply Multiple vertical jack(5)The plane of installation;Described land plate(6)Medial surface is set to and pipe gallery tube coupling(1)Outside Make the cambered surface being close to of coincideing, land plate in side(6)Lateral surface is set to supply multiple level jacks(8)The plane of installation.
7. pipe gallery tube coupling load carrying capacity test device according to claim 1, it is characterised in that described vertically holds Pressing plate(3)Both sides are respectively equipped with vertical chute(4), the vertical bearing plate(3)Both ends slide respectively installed in described vertical sliding Groove(4)It is interior;Described land plate(6)Both sides are respectively equipped with horizontal concrete chute(7), the land plate(6)Both ends difference Sliding is arranged on the horizontal concrete chute(7)It is interior.
8. pipe gallery tube coupling load carrying capacity test device according to claim 1, it is characterised in that described test stand (2)It is testing inspection pipe gallery tube coupling(1)The experimental rig skeleton of bearing capacity, by crossbeam(21), longeron(22), column(23) With bottom girder plate(24)The tower structure being welded, in being internally formed for the pipe gallery tube coupling for tower structure(1) The test space of installation, described bottom girder plate(24)Bottom surface sets multiple movable pulleys(25).
9. a kind of application method of pipe gallery tube coupling load carrying capacity test device, it is characterised in that this method includes following step Suddenly:
Step 1: make crossbeam(21), longeron(22), column(23), bottom girder plate(24), movable pulley(25), vertical bearing plate (3), vertical chute(4), land plate(6), horizontal concrete chute(7)All parts, and to correlation part carry out electric welding group External member is synthesized, after making derusting rust-proofing processing, then associated components or external member are carried out being assembled into test stand;
Step 2: in bottom girder plate(24)1~2 layer of upper berth geotextiles(9), by pipe gallery tube coupling(1)Hang in test stand(2)It is interior, And make pipe gallery tube coupling(1)Bottom surface abutting contact in geotextiles(9)On;
Step 3: in pipe gallery tube coupling(1)Top surface and both sides are covered with geotextiles(9), by vertical bearing plate(3)With both sides Land plate(6)It is close to corresponding geotextiles(9);
Step 4: opening computer system, start vertical jack(5)And level jack(8)Apply finder charge, test lotus The mode for taking classification to apply is carried to carry out:
1. apply two vertical test loadsValue and hydraulic test load~Each the 20% of value, holds 10~15min of lotus, And record stress and fracture width data at each characteristic point holding computer in the lotus time;
2. apply two vertical test loadsValue and hydraulic test load~Each the 50% of value, holds 10~15min of lotus, And record stress and fracture width data at each characteristic point holding computer in the lotus time;
3. apply two vertical test loadsValue and hydraulic test load~Each the 100% of value, holds lotus 30min, and Stress and fracture width data at each characteristic point are recorded holding computer in the lotus time;
Step 5: the pipe gallery tube coupling testing inspection that step 4 Computer system-computed goes out at each characteristic point is drawn Stress and fracture width data are drawn compared with design-calculated stress and fracture width dataWithValue;
Step 6: draw conclusion (of pressure testing):WithIllustrate pipe gallery tube coupling bearing capacity not less than design It is required that bearing capacity, meet design requirement, it is up-to-standard, can be delivered for use;It is on the contraryWithExplanation Pipe gallery tube coupling bearing capacity is smaller than the bearing capacity of design requirement, is unsatisfactory for design requirement, off quality, it is impossible to which delivery makes With.
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