CN105036813B - domestic ceramic automatic glazing machine - Google Patents
domestic ceramic automatic glazing machine Download PDFInfo
- Publication number
- CN105036813B CN105036813B CN201510488572.3A CN201510488572A CN105036813B CN 105036813 B CN105036813 B CN 105036813B CN 201510488572 A CN201510488572 A CN 201510488572A CN 105036813 B CN105036813 B CN 105036813B
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- China
- Prior art keywords
- glazing
- gear
- lifting
- glaze
- machine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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- 239000000919 ceramic Substances 0.000 title claims abstract description 16
- 230000007246 mechanism Effects 0.000 claims description 14
- 244000309464 bull Species 0.000 claims description 7
- 230000003028 elevating effect Effects 0.000 claims description 6
- 230000005611 electricity Effects 0.000 claims 2
- 238000009434 installation Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 18
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 230000007547 defect Effects 0.000 abstract description 4
- 239000003638 chemical reducing agent Substances 0.000 abstract 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 17
- 229910052573 porcelain Inorganic materials 0.000 description 12
- 239000000758 substrate Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 239000012212 insulator Substances 0.000 description 3
- 238000002386 leaching Methods 0.000 description 3
- 239000011449 brick Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000009825 accumulation Methods 0.000 description 1
- 229910010293 ceramic material Inorganic materials 0.000 description 1
- 238000007596 consolidation process Methods 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005034 decoration Methods 0.000 description 1
- 230000001934 delay Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 230000005855 radiation Effects 0.000 description 1
- 238000000518 rheometry Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 230000008646 thermal stress Effects 0.000 description 1
- 230000003442 weekly effect Effects 0.000 description 1
Landscapes
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention discloses a domestic ceramic automatic glazing machine. After the machine is started, a lifting motor drives a lifting speed reducer to act, a gear drives a guide sleeve fixedly jointed with a rack to slide upwards along a guide post, a revolving shaft motor directly drives a revolving shaft to rotate through a rotating speed reducer, so as to enable a rotating rod and a vacuum chuck to be in a horizontal position, an auxiliary device places a bowl green body to be glazed into the vacuum chuck and the bowl green body is fixed by the vacuum chuck, the lifting motor drives the guide sleeve to slide downwards along the guide post, the bowel green body is immersed into a glaze pool to be glazed, and after the glazing is completed, the guide sleeve slides upwards, the revolving shaft rotates to a horizontal state, and the auxiliary device takes down the glazed bowl green body, so that a glazing process is completed. The machine can be applied to the automatic glazing processing step in a domestic ceramic production process, and can overcome the defects that a traditional glazing device is low in efficiency, poor in glazing quality, and low in automation degree.
Description
Technical field
The present invention relates to household porcelain production equipment.
Background technology
In conventional household porcelain production, each ceramic producer is because of the difference or various products profile of material property
Limitation reason, glazing operation can only adopt the process of manual leaching glaze to carry out glazing, manual to soak glaze low production efficiency, while by
In the finger contact base substrate during glazing, make base substrate that finger-marks are left after glazing, affect the glazing quality of base substrate.In addition,
Because, added with various chemical materialss, these chemical materialss have corrosiveness to human body in glaze water, long-term manual leaching glaze has to human body
Harm.
For improve production efficiency, improve product quality, improve workman's production environment, reduces cost etc., technical staff exists
Constantly improvement is carried out in the production technology and production equipment of domestic ceramics.In existing ceramic production technology, for pottery
The technical literature of porcelain glazing operation has：
1st, patent documentation【Publication number：CN202373397U】Disclose a kind of " dish suspended-type porcelain insulator porcelain blank head
Portion's glazing device ", the device include placing thereon be inverted the rotatable station platform of porcelain moulded pottery not yet put in a kiln to bake part, for the periphery of porcelain moulded pottery not yet put in a kiln to bake part
The head peripheral surface leaching glaze device of surface cloth glaze, the head endoporus for the inner surface cloth glaze of porcelain moulded pottery not yet put in a kiln to bake part note glaze device, and
Electrical control cabinet.The device is by the way that the inversion in porcelain moulded pottery not yet put in a kiln to bake part " ∩ " forming head portion is placed on rotation platform station and by electric
Control is rotated by 360 ° Jing secondary delays pause process in process and is continuously finished the outer weekly form of porcelain moulded pottery not yet put in a kiln to bake part head by step to realize
The glazing operation in face.The plant automation degree is high, but complex structure, high cost, and can only realize local a certain to blank
Glazing.
2nd, patent documentation【Publication number：CN1090834】A kind of " localized surface glazing of ceramic " is disclosed, this
Bright is described so as to delay by the way that fusing radiation energy is applied to into the melt region on the product surface around the glazing position
The cooling of melt region is being restricted to the thermal stress produced in the product Jie Jin the melt region less than the product
The surface on ceramic material fracture strength realizing localized surface glazing.The invention is mainly used in repairing muffle painting defect
And as decoration, the glazing energy expenditure of this mode is huge, does not apply to and produce manufacture process in enormous quantities.
3rd, patent documentation【Publication number：CN202246453U】Disclose " a kind of glazing device ", the device mainly by plus glaze
Tank, vacuum tank, beat the part of glaze pump three and constitute.First glaze is added to glaze adding tank, glaze is sent into into vacuum tank by making glaze pump
In, then glaze is spread in roll surfaces to realize glazing process by outlet valve.The device is capable of achieving more uniform glazing
Journey, this technical process is excessively loaded down with trivial details, low production efficiency, and thereon glazed thickness is also changed by rubber roll abrasion purity, causes it
Glazing quality is unstable.
4th, patent documentation【Publication number：CN202422887U】A kind of " line post insulator glazing device " is disclosed, should
Device includes the chuck of bracing frame, motor and fixed base substrate, and motor is fixed on bracing frame；Motor, chuck and idiosome coaxially turn
It is dynamic.The device can be used for the glazing operation of electric porcelain insulator production process, and its chuck mode fixed form increased idiosome and glazing
The contact area of device so that the area of a glazing is reduced, affects production efficiency.
5th, patent documentation【Publication number：CN1223926】Disclose a kind of " being used in particular for the rotary glazing machine of ceramic tile ", the dress
Put with two cylinders being arranged close to side by side, glaze can push away product thereon, not receive on the upper surface of the brick bat of the first cylinder
The contact of retardance is rolled, and so as to glaze is transferred on brick bat, and the direction of rotation of second tin roller is contrary with the first cylinder.The dress
The glazing operation suitable for ceramic tile is put, but its rheology kinetic parameter to glaze water is required very strictly, if glaze water changes or glaze
Water constituent not enough uniformly easily causes the variable thickness of glazing layer and causes, and directly affects yield rate.
6th, patent documentation【Publication No. CN203187583U】The practical dress of entitled " domestic ceramics self-glazing device "
In putting patent, storage glaze barrel is provided with sucking hole, suck in glaze cylinder glaze water as bowl bottom glazing use to store up, and sends out in production process
Existing, sucking disc mechanism holds bowl base and swings during glazing toward glaze pond, and the time of bowl bottom contact glaze water contacts glaze water than bowl surface
Time it is relatively longer, for the very strong base substrate glazing in this way of some water absorption, the glazed thickness of bowl bottom is obvious
Bigger than the thickness of bowl surface, base substrate glazing is unqualified.
In sum, existing existing glazing device is primarily present inefficient, glazing of poor quality, complex structure, workman
The defect such as labor intensity is excessive, automaticity is not enough.
The content of the invention
It is an object of the invention to provide a kind of domestic ceramics self-glazing machine, can be quick, reliable, safe complete bowl
Base glazing process, to greatest extent shorten the household porcelain production time, while overcome it is existing pouring glaze equipment operation staff number amount it is many,
There is the defect at dead angle in glazing process, there is provided simple structure, operation easily self-glazing machine.
The framework soleplate of domestic ceramics self-glazing machine of the present invention is fixed on ground, is pacified in the side of the framework soleplate
Equipped with framework pillar and strut, opposite side then connects glaze pond, fixes guide pillar between framework pillar upper end and framework soleplate, guide pillar with
Elevating mechanism connects, and Jin You mechanisms are mounted with again on elevating mechanism.Elevating mechanism include lifting motor, lifting decelerator, gear,
Tooth bar, strut and gear connecting shaft and guide pin bushing, the lifting motor and lifting decelerator are installed on framework pillar side, and
Lifting motor is connected with lifting decelerator input shaft end, lifting decelerator output shaft end consolidation gear connecting shaft, pacifies on gear connecting shaft
Cogged, rack and pinion engagement, tooth bar is fixed on guide pin bushing side, and guide pin bushing slides along guide pillar.
The Jin You mechanisms include rotating shaft electric motor, rotate reductor, rotary shaft, bull stick and crossbeam, the rotating shaft electric motor and
The side that reductor is installed on guide pin bushing is rotated, rotating shaft electric motor is connected with reductor is rotated, and turns by rotating reductor and driving
Moving axis rotates, and rotary shaft makes bar rotation, the related vacuum cup of crossbeam turn to the position specified.
The present invention remarkable result be：
1st, apparatus of the present invention simple structure, compact, part-subassemble standard part is more, and maintenance cost is low, easy to control.
2nd, running part is distributed in the side of device, and opposite side is that operation leaves enough spaces, while treating the bowl of glazing
Base is clamped by vacuum cup, therefore adapts to the bowl base of various bores.
3rd, during glazing, bowl base is sufficiently submerged in the glaze water of glaze pond, while vacuum cup is little with bowl base contact area, such that it is able to
Realize bowl base it is uniform, without dead angle glazing, glazing effect is good.
4th, whole glazing process is full-automation, it is not necessary to which personnel participate in, and production efficiency is high.
Description of the drawings
Fig. 1 is the structural representation of the present invention.Wherein：1- side plates;2- lifting motors;3- lifting decelerators；4- frames are stood
Post；5- guide pillars；6- rotating shaft electric motors;7- rotates reductor；8- bowl bases；9- glaze pond；10- framework soleplates；11- vacuum cups；12-
Gear；13- tooth bars；14- struts;15- gear connecting shafts;16- rotary shafts；17- bull sticks;18- crossbeams；19- guide pin bushings.
Fig. 2 is this device left view.Wherein A is that guide pin bushing lifts direction signs, and B is glazing direction of action mark.
It is elevating mechanism enlarged diagram at C that Fig. 3 is.
It is Jin You mechanisms enlarged diagram at D that Fig. 4 is.
Specific embodiment
As Figure 1-4, the action of lifting motor 2 after device starts, and drive the output shaft of lifting decelerator 3 to rotate,
The connection gear of lifting decelerator 3 connecting shaft 15, therefore the gear 12 being installed on gear connecting shaft 15 is rotated, gear 12 is nibbled with tooth bar 13
Close, tooth bar 13 is consolidated in the side of guide pin bushing 19, the component that tooth bar 13 is installed together with guide pin bushing 19 and the side of guide pin bushing 19 along guide pillar 5 to
Upper slip, the stopping action of lifting motor 2 when guide pin bushing 19 reaches specified altitude assignment, the action of subsequent rotating shaft electric motor 6, in rotating shaft electric motor 6
In the presence of rotate reductor 7 drive rotary shaft 16 rotate, bull stick 17 be arranged on rotary shaft 16 side, therefore rotary shaft 16 together with
Bull stick 17, crossbeam 18 and vacuum cup 11 turn to horizontal level, and bowl base 8 is placed into vacuum suction by the auxiliary equipment for glazing
Pan11Chu, vacuum cup 11 holds bowl base 8 whne glazing so as to bowl base 8 is not dropped when bull stick 17 is rotated from high-altitude, so far complete
Into the feeding process of glazing process.
After this Glazing device completes feeding process, the action again of rotating shaft electric motor 6, rotate reductor 7 make rotary shaft 16 to
Rotate with direction contrary before, treat vacuum cup 11 and treat that the bowl base 8 of glazing turns to specified angle（It is not necessarily 90
Degree, can determine according to the height of glaze pond 9 and the glaze water surface）Stop afterwards, subsequent lifting motor 2 is again by lifting decelerator 3
The Jin You mechanisms for driving tooth bar 13 and guide pin bushing 19 with gear 12 and being connected with guide pin bushing 19 move downward, and treat that guide pin bushing 19 drops to specified
Stop after height, now treat to complete glazing in the middle of the immersion glaze water of bowl base 8 of glazing.
After the completion of glazing action, the drive gear 12 of lifting motor 2 and tooth bar 13, guide pin bushing 19 and subsequent component are transported upwards
Dynamic, the bowl base 8 for completing glazing moves upward to stopping after specified location, and rotating shaft electric motor 6 makes bowl base 8 be swung down to water after starting
Prosposition is put, and bowl base 8 is removed and is transported to next process station by the auxiliary equipment of subsequent glazing, and so far this device is completed entirely
The course of action of glazing process.
After the immersion glaze of bowl base 8 pond 9 is central, bowl base 8 needs the time that regulation is stopped in glaze water, in order to make glaze
The time that water has abundance infiltrates through the top layer of bowl base 8 to certain depth, should not be eager to start before bowl base 8 is moved upwards
Rotating shaft electric motor 6, because bowl base 8 is too early and going to horizontal level and can increase residual quantity in the bottom glaze water of bowl base 8, under normal circumstances
Bowl base 8 bottom is where the accumulation of glaze water, glaze water to be caused uneven in the surface distributed of bowl base 8, the outward appearance of final impact bowl base 8
And quality.
The statistics of data is done during glazing is carried out using this device, the knot of following table has been drawn Jing after induction-arrangement
By：
| Title | Efficiency | Yield rate | Cost | Labor intensity |
| Traditional-handwork glazing | 90 ~ 110/hour | 90%~92% | 0.2 ~ 0.3 yuan/ | It is high |
| Glazing of the present invention | 350 ~ 720/hour | 96%~98.4% | 0.05 ~ 0.1 yuan/ | It is low |
The traditional-handwork glazing of table 1 and use glazing technique effect contrast table of the present invention
From table 1, it is apparent that the automatic System for Spraying Ceramic Glaze provided using the technology of the present invention can realize it is quick and low
Cost carries out glazing process to blank, and glazing procedure quality is steady, high yield rate.
Claims (2)
1. a kind of domestic ceramics self-glazing machine, framework soleplate（10）It is fixed on ground, it is characterised in that：In framework soleplate
（10）Side framework pillar is installed（4）And strut（14）, opposite side then connects glaze pond（9）, framework pillar（4）Upper end and machine
Frame base plate（10）Between fix guide pillar（5）, guide pillar（5）It is connected with elevating mechanism, Jin You mechanisms is installed on elevating mechanism；The liter
Descending mechanism includes lifting motor（2）, lifting decelerator（3）, gear（12）, tooth bar（13）, strut（14）With gear connecting shaft（15）
And guide pin bushing（19）, the lifting motor（2）And lifting decelerator（3）It is installed on framework pillar（4）Side, and lift electricity
Machine（2）With lifting decelerator（3）Input shaft end connects, lifting decelerator（3）Output shaft end consolidates gear connecting shaft（15）, gear company
Axle（15）Upper installation gear（12）, tooth bar（13）With gear（12）Engagement, tooth bar（13）It is fixed on guide pin bushing（19）Side, guide pin bushing
（19）Along guide pillar（5）Slide.
2. domestic ceramics self-glazing machine according to claim 1, it is characterised in that:The Jin You mechanisms include rotating shaft electricity
Machine（6）, rotate reductor（7）, rotary shaft（16）, bull stick（17）And crossbeam（18）, the rotating shaft electric motor（6）With rotation reductor
（7）It is installed on guide pin bushing（19）Side, rotating shaft electric motor（6）With rotation reductor（7）Connection, and by rotating reductor（7）
Drive rotary shaft（16）Rotation, rotary shaft（16）Make bull stick（17）Rotate, crossbeam（18）Related vacuum cup（11）Turn to finger
Fixed position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510488572.3A CN105036813B (en) | 2015-08-11 | 2015-08-11 | domestic ceramic automatic glazing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510488572.3A CN105036813B (en) | 2015-08-11 | 2015-08-11 | domestic ceramic automatic glazing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105036813A CN105036813A (en) | 2015-11-11 |
| CN105036813B true CN105036813B (en) | 2017-04-19 |
Family
ID=54443863
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510488572.3A Expired - Fee Related CN105036813B (en) | 2015-08-11 | 2015-08-11 | domestic ceramic automatic glazing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105036813B (en) |
Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105481475A (en) * | 2015-12-17 | 2016-04-13 | 丽水学院 | Suction cup glaze dipping machine |
| CN105924232B (en) * | 2016-05-28 | 2018-11-27 | 湖南银和瓷业有限公司 | A kind of automatic infiltration glaze device |
| CN108608564A (en) * | 2018-05-10 | 2018-10-02 | 安徽省亚欧陶瓷有限责任公司 | A kind of vertical rotating disk automatic infiltration glaze device |
| CN112339087B (en) * | 2020-11-02 | 2022-09-16 | 潮州市龙达陶瓷制作有限公司 | Glaze adhering equipment for processing outer wall of ceramic container |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203187583U (en) * | 2013-02-01 | 2013-09-11 | 广西北流市智诚陶瓷自动化科技有限公司 | Automatic domestic ceramic glazing device |
| CN104230384A (en) * | 2014-09-05 | 2014-12-24 | 广西北流市智诚陶瓷自动化科技有限公司 | Drawer-type batch glaze dipping device |
| CN204074242U (en) * | 2014-09-05 | 2015-01-07 | 广西北流市智诚陶瓷自动化科技有限公司 | Two station slot type deironing apparatus |
| CN104788129A (en) * | 2015-04-20 | 2015-07-22 | 广西北流市智宇陶瓷自动化设备有限公司 | Rotary glazing machine for ceramic flowerpot |
| CN204874317U (en) * | 2015-08-11 | 2015-12-16 | 广西北流市智诚陶瓷自动化科技有限公司 | Domestic ceramics automatic glazing machine |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH03169368A (en) * | 1989-11-29 | 1991-07-23 | Yasutaka Tsuruga | Glazing machine |
-
2015
- 2015-08-11 CN CN201510488572.3A patent/CN105036813B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203187583U (en) * | 2013-02-01 | 2013-09-11 | 广西北流市智诚陶瓷自动化科技有限公司 | Automatic domestic ceramic glazing device |
| CN104230384A (en) * | 2014-09-05 | 2014-12-24 | 广西北流市智诚陶瓷自动化科技有限公司 | Drawer-type batch glaze dipping device |
| CN204074242U (en) * | 2014-09-05 | 2015-01-07 | 广西北流市智诚陶瓷自动化科技有限公司 | Two station slot type deironing apparatus |
| CN104788129A (en) * | 2015-04-20 | 2015-07-22 | 广西北流市智宇陶瓷自动化设备有限公司 | Rotary glazing machine for ceramic flowerpot |
| CN204874317U (en) * | 2015-08-11 | 2015-12-16 | 广西北流市智诚陶瓷自动化科技有限公司 | Domestic ceramics automatic glazing machine |
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| Publication number | Publication date |
|---|---|
| CN105036813A (en) | 2015-11-11 |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CB03 | Change of inventor or designer information |
Inventor after: Zhao Shenglin Inventor after: Chen Haihua Inventor after: Li Jian Inventor before: Liang Kangning Inventor before: Yang Bin Inventor before: Dang Lishen |
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| CB03 | Change of inventor or designer information | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20170411 Address after: Starlake 530022 Nanning Road, the Guangxi Zhuang Autonomous Region No. 24 Patentee after: Zhao Shenglin Address before: 537400 the Guangxi Zhuang Autonomous Region Yulin Beiliu City Road No. 0139 Patentee before: Guangxi Beiliu Zhicheng Ceramic Automation Technology Co., Ltd. |
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Granted publication date: 20170419 Termination date: 20180811 |
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| CF01 | Termination of patent right due to non-payment of annual fee |