CN105032676B - A kind of paint roller of wooden toy - Google Patents
A kind of paint roller of wooden toy Download PDFInfo
- Publication number
- CN105032676B CN105032676B CN201510555431.9A CN201510555431A CN105032676B CN 105032676 B CN105032676 B CN 105032676B CN 201510555431 A CN201510555431 A CN 201510555431A CN 105032676 B CN105032676 B CN 105032676B
- Authority
- CN
- China
- Prior art keywords
- cylinder
- end cap
- paint roller
- wooden toy
- hot air
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
Landscapes
- Nozzles (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a kind of paint roller of wooden toy, including frame and rack-mounted cylinder, the cylinder includes the barrel and two end cap for being surrounded by tubular, the central shaft of the cylinder is horizontally or diagonally arranged, radially it is divided into connected region and the stirring area below connected region in the cylinder, the stirring area, which is provided with, to be axially extended to the auger part of two end cap, the drive end of the auger part stretches out end cap connection power source, the discharge end of another end cap correspondence auger part offers discharging opening, the connected region is provided with the spray painting mouthful for installing nozzle, connect the exhaust outlet of exhaust blower, connect hot air intake and the charging aperture of hot air source；The present invention is using integrating spray painting, drying roller frame, and closed operation is easy to control with simple in construction, has efficiently controlled the wooden waste gas discharge for playing rolling paint, has also been effectively improved wood and plays japanning quality and production efficiency, reduce labor strength.
Description
Technical field
The present invention relates to parts japanning technical field, more particularly to a kind of paint roller of wooden toy.
Background technology
At present, last layer environmental protection paint can be all applied on the wood-based product that in the market is sold, the surface of such as wooden toy product, is risen
To attractive in appearance and protection product material effect.Existing wood-based product's lacquering technique typically uses traditional artificial mopping or spraying
Mode, workman will also send to drying after directly operating japanning one by one, upper complete paint in the wood-based product made.This japanning side
Formula is time-consuming, laborious, inefficiency；Body harm to operator is big, and environmental pollution is serious；Painting quality is unstable, production
Product surface paint attachment became uneven, paint waste is serious, adds production cost.
Therefore, in order to solve the above problems, researcher proposes automatic paint roller, Authorization Notice No. CN202238503
U patent document discloses a kind of paint roller, including organic frame, rack-mounted variable speed electric motors, particularly and transmission mechanism and logical
Cross the paint roller that transmission mechanism is connected with variable speed electric motors, particularly output shaft；Described transmission mechanism includes rack-mounted
Rotary shaft, the gear being separately mounted in variable speed electric motors, particularly output shaft and rotary shaft and the chain being connected on two gears；Institute
The paint roller bottom stated is fixedly connected on the output end of rotary shaft, and central shaft is consistent.The present invention compared with prior art, is adopted
With the japanning that paint roller is wood-based product, original traditional artificial mopping or spraying method are instead of, paint liquid can either be made uniform
Be attached in several wood-based products, it is time saving, laborsaving, save while inter-adhesive between the wood-based product of paint can have been prevented again
Material；Solve existing wood-based product's japanning process and there is environmental pollution, low production efficiency, the technology of unstable product quality is asked
Topic.
Said apparatus is when processing wooden toy block, and the wooden toy block of work is put together in paint roller, accounts for whole cylinder
Volume 2/3, paint roller entrance open wide, paint roller motor drive under rotated clockwise with certain speed, together drive roll
Toy wooden unit in cylinder turns to stir, and is sprayed into while will be painted using artificial spray gun in cylinder, to reach that uniform effect is painted in rolling.Rolling paint
Rotate and it is dried while being passed through certain hot blast, temperature control is at 50~60 DEG C or so in roller.Dry hot blast general
Air is heated using firewood boiler and obtained.
But it is due to that rolling paint operation, during spray painting and hot-air seasoning, spray painting are carried out using open open paint roller
Waste gas is escaped with drying hot blast waste gas from paint roller opening, uncontrollable discharge, and pollution workshop condition is serious, and wooden piece pistol
Spray painting, time-consuming, it is difficult to grasp japanning quality, it is low to there is painting rate, paint waste serious problems.And use firewood boiler
Heating air is dried, and temperature is difficult to control, and boiler smoke is in line, neither saves also not environmentally.In order to improve working environment,
The conventionally employed top in paint roller sets hood to carry out forced ventilation, but it is undesirable to there is contamination control effect, ventilation
Air quantity is big, the problems such as high energy consumption.Therefore, the lacquer spraying waste gas pollution problem of rolling paint is a major issue anxious to be resolved.
The content of the invention
The invention provides a kind of paint roller of wooden toy, effectively solve what is produced during conventional traditional paint roller work
Waste gas severe contamination environmental problem, significantly improves working environment, while also improving operating efficiency and product quality.
A kind of paint roller of wooden toy, including frame and rack-mounted cylinder, the cylinder include enclosing
The barrel and two end cap of tubular are coiled into, the central shaft of the cylinder is horizontally or diagonally arranged, is radially divided into the cylinder
Connected region and the stirring area below connected region, the stirring area, which is provided with, to be axially extended to the auger of two end cap
Part, the drive end of the auger part stretches out end cap connection power source, another end cap correspondence auger portion
The discharge end of part offers discharging opening, and the connected region is provided with the spray painting mouth, the exhaust outlet for connecting exhaust blower, connection for installing nozzle
The hot air intake of hot air source and charging aperture.
The inclined of middle cylinder body of the present invention is horizontally disposed, charging is all gathered in stirring area, stirring area and adopts
Wooden toy is stirred with auger part, and is provided with connected region above it is used to spray paint, is uniformly passed through drying
Hot gas and uniformly discharge waste gas that wood is played.
The present invention in use, first close charging aperture by wooden toy to be painted (wood is played) input cylinder from charging aperture,
Power source drive auger part rotates stirring wooden toy, while paint is sprayed into cylinder by the nozzle that the mouth that paints installs spray gun
Interior, hot air intake connects hot air source and will dried in hot gas feeding cylinder, and exhaust blower connects exhaust outlet and extracts laggard out by discarded
Row purification, after after wooden toy spray painting drying, opening discharging opening, power source drive auger part, which rotates to play in wood, exports cylinder
Body, auger part is to play a part of stirring, easily can be exported material again, easy to use.
The hot air source can be to provide air blower and boiler of hot blast etc., it is preferred that the hot air source is installed in heat
The electric hot-air baker of gas import, including the blower fan that thermoelectric heating device and the heat that produces thermoelectric heating device are sent into cylinder.Electricity
Heating element heating-up temperature more easy to control, can improve lacquer painting dries quantity.
The cylinder can be it is horizontally disposed can also be obliquely installed, it is preferred that the central shaft of the cylinder is with respect to water
The angle of inclination of plane is 20~25 °.Because auger part has the effect of conveying, easily make solid accumulation, therefore will
Cylinder tilt it is angled after, when solid accumulation is to one end, can due to gravity again under drop down onto the other end so that stirring imitate
Rate is improved；But if angle is excessive, be not only difficult to be passed up, and cause the height fallen excessive, easily damage wood is played.
Input and output material for convenience, it is preferred that the charging aperture is arranged on the end cap for offering discharging opening.
Because cylinder is in tilted layout, therefore two end cap one low one is high, it is preferred that the charging aperture and discharging opening be arranged on compared with
On high end cap.The charging aperture and discharging are arranged on higher end cap, are easy to feed and are discharged.
In order that waste gas can be discharged quickly, it is preferred that the spray painting mouth, exhaust outlet and hot air intake are arranged on barrel
On, the position of the exhaust outlet is higher than the hot air intake.Because hot gas is flowed up, therefore above-mentioned setting can make self-heating gas
The gas that import enters flows to exhaust outlet, quickly takes waste gas out of, and hot gas is more easy to enter, and drying effect is more preferable.
Because cylinder is in tilted layout, therefore the top edge of cylinder is also inclined, it is further preferred that the hot air intake is set
The end on barrel top edge is put, the exhaust outlet is arranged on the top on barrel top edge.Above-mentioned setting makes hot gas from barrel top edge
End enters, and is flowed up in cylinder, is then flowed out from the top on barrel top edge, hot gas is circulated in overall cylinder,
Waste gas can be discharged rapidly while improving drying effect.
In order to take into account mixing effect and drying effect, it is preferred that the diameter of the auger part and the diameter of cylinder
Than for 1:2~2:3, the screw diameter of the auger part and the ratio of pitch are 8:5~9:4, the auger portion
The helical blade inclination angle of part is 55~60 °.For example in the case of a diameter of 900mm of cylinder, the auger part
A diameter of 300~450mm.Said structure improves drying efficiency in the case where ensureing uniform stirring.
In order to reduce adhesion amount of the paint vehicle on helical blade, while ensureing gas circulation in stirring, play wood uniform
Drying, it is preferred that the helical blade of the auger part is provided with equally distributed passage.
The aperture of passage is unsuitable excessive, it is preferred that the diameter of the diameter of the passage and the auger part
Than for 1:45~1:40.
In order to take into account the mechanical strength of the helical blade, the centre-to-centre spacing of adjacent passage is unsuitable too small, i.e. passage
Density it is unsuitable excessive, it is preferred that the centre-to-centre spacing of any adjacent passage and the diameter ratio of passage are 4:3~9:5.
In order that spray painting evenly, it is more efficient, it is preferred that it is described spray painting opening's edge be axially evenly arranged it is multiple.
Beneficial effects of the present invention：
The present invention is using integrating spray painting, drying roller frame, and closed operation is easy to control with simple in construction, has
Effect ground, which controls wood, to be played the waste gas of rolling paint and discharges, it is to avoid spray painting organic exhaust gas uncontrollable discharge；Also it is effectively improved wooden object for appreciation
Japanning quality and production efficiency, reduce labor strength, and energy-conserving and environment-protective are real to realize the clean manufacturing that wood is played.
Brief description of the drawings
Fig. 1 is the structural representation of apparatus of the present invention.
Fig. 2 is schematic cross-sectional views of the Fig. 1 on A-A directions.
Fig. 3 is Fig. 1 right view.
Embodiment
As shown in Figures 1 to 3, the paint roller of the wooden toy of the present embodiment includes：Variable-frequency motor 1, cylinder 2, electric hot-air
Baker 3, spray gun for paint entrance 4, exhaust outlet 5, charging aperture 6, discharging opening 7, auger part 8, intelligent controller 9 are constituted.
Cylinder 2 includes the barrel and two end cap for being surrounded by tubular, and the inclined of cylinder arranges that angle of inclination is
25 °, connected region 21 and the stirring area 22 positioned at the lower section of connected region 21 are radially divided into cylinder 2, stirring area 22 is provided with edge
The auger part 8 of two end cap is axially extended to, connected region 21 is provided with spray gun for paint entrance 4, the connection row for installing spray tip
The exhaust outlet 5 and electric hot-air baker 3 of blower fan, the drive end of auger part stretch out end cap connection variable-frequency motor 1, separately
The discharge end of one end cap correspondence auger part 8 offers discharging opening 7.
The hot air intake of electric hot-air baker 3 is arranged on the end on barrel top edge, and exhaust outlet 5 is arranged on the top on barrel top edge
End.
The present embodiment in use, be first turned on the lid of charging aperture 6, by it is a certain amount of wait to paint wood to play be added in cylinder,
Shut after lid, by the setting spray painting of intelligent controller 9 parameter, auger speed and hot-air seasoning temperature, then start shooting
Operation, after operation a period of time, after wood object for appreciation part japanning is finished, opens the lid of discharging opening 7, passes through the low speed of auger part 8
Rotate, paint part is transported out, just complete wood and play japanning process.Spray painting and the lacquer spraying waste gas produced in drying course, pass through
Exhaust outlet 5 collects the rear discharge up to standard of Hou Jinghou roads purifier purified treatment.
Electric hot-air baker 3, using Resistant heating, 0.5~1.0kW of heating power, its power of fan 0.25kW that dries,
0.5~1.5m of air quantity3/ s, the heating work time sets gas temperature sensing in roller and automatically controlled.
A diameter of 900mm of cylinder, the screw diameter of auger part 8 is 400mm, and pitch is 200mm, helical blade
55 ° of inclination angle, helical blade is provided with a diameter of 10mm passage 81, is uniformly distributed, the centre-to-centre spacing between each passage is
17mm。
Intelligent controller 9 can pass through to spray painting parameter, auger speed, hot-air seasoning temperature and run time
Program setting is controlled, and spray painting parameter includes whiff pressure, jet amount and nozzle translational speed and set, whiff pressure setting model
Enclose less than 0.7MPa, 0~0.2m of jet amount setting range3/min；Spray painting auger speed is set in 0~300 rev/min of frequency conversion
It is fixed；The setting of hot-air seasoning temperature is less than 70 DEG C, and run time is visually actually needed setting (being generally less than 40min).
The present embodiment plays requirement and spy that lacquer craftwork is painted in rolling for the major issue of existing rolling lacquer craftwork presence according to wood
Point, using integrating spray painting, drying roller frame, closed operation, operational factor intelligent control, with simple in construction, are controlled
It is convenient, eliminate wood and play the supporting hot-air seasoning boiler plant of paint drying, efficiently controlled wooden play and rolled the waste gas that paint is produced,
Avoid spray painting organic exhaust gas uncontrollable discharge；Wood is also effectively improved simultaneously and plays japanning quality height and production efficiency, is reduced
Labor strength, energy-conserving and environment-protective solve wood and play rolling lacquerer and imitate that the difficult control of low, quality, lacquer spraying waste gas are seriously polluted etc. to ask
Topic, it is real to realize that wood plays industry clean manufacturing.
Claims (7)
1. a kind of paint roller of wooden toy, including frame and rack-mounted cylinder, the cylinder include surrounding
Into the barrel and two end cap of tubular, it is characterised in that the central shaft of the cylinder horizontally or diagonally arranges, edge in the cylinder
Radially it is divided into connected region and the stirring area below connected region, the stirring area, which is provided with, to be axially extended to two end cap
Auger part, the drive end of the auger part stretches out end cap connection power source, another end cap correspondence spiral shell
The discharge end of rotation mixing component offers discharging opening, spray painting mouth of the connected region provided with installation nozzle, the row for connecting exhaust blower
Gas port, the hot air intake for connecting hot air source and charging aperture；The angle of inclination of the central shaft relative level of the cylinder is 20
~25 °；The spray painting mouth, exhaust outlet and hot air intake are arranged on barrel, and the position of the exhaust outlet is entered higher than the hot gas
Mouthful；The hot air intake is arranged on the end on barrel top edge, and the exhaust outlet is arranged on the top on barrel top edge.
2. the paint roller of wooden toy as claimed in claim 1, it is characterised in that the charging aperture, which is arranged on, to be offered out
On the end cap of material mouth.
3. the paint roller of the wooden toy as described in claim 1~2 any claim, it is characterised in that the spiral
The diameter of mixing component and the diameter ratio of cylinder are 1:2~2:3, the screw diameter of the auger part and the ratio of pitch
For 8:5~9:4, the helical blade inclination angle of the auger part is 55~60 °.
4. the paint roller of the wooden toy as described in claim 1~2 any claim, it is characterised in that the spiral
The helical blade of mixing component is provided with equally distributed passage.
5. the paint roller of wooden toy as claimed in claim 4, it is characterised in that the diameter of the passage and the spiral shell
The diameter ratio for revolving mixing component is 1:45~1:40.
6. the paint roller of wooden toy as claimed in claim 5, it is characterised in that the centre-to-centre spacing of any adjacent passage
Diameter ratio with passage is 4:3~9:5.
7. the paint roller of wooden toy as claimed in claim 1, it is characterised in that the hot air source is to enter installed in hot gas
Mouthful electric hot-air baker, including the blower fan that thermoelectric heating device and the heat that produces thermoelectric heating device are sent into cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510555431.9A CN105032676B (en) | 2015-09-01 | 2015-09-01 | A kind of paint roller of wooden toy |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510555431.9A CN105032676B (en) | 2015-09-01 | 2015-09-01 | A kind of paint roller of wooden toy |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105032676A CN105032676A (en) | 2015-11-11 |
| CN105032676B true CN105032676B (en) | 2017-08-01 |
Family
ID=54439986
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510555431.9A Expired - Fee Related CN105032676B (en) | 2015-09-01 | 2015-09-01 | A kind of paint roller of wooden toy |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105032676B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106000741A (en) * | 2016-06-23 | 2016-10-12 | 宿迁市金鼎木业科技有限公司 | Wood toy paint spraying device |
| CN109092609A (en) * | 2018-09-25 | 2018-12-28 | 浙江木佬佬玩具工艺品有限公司 | A kind of the environmental protection rolling lacquer craftwork and its coating equipment of wooden toy |
| CN112138916B (en) * | 2020-09-08 | 2022-05-13 | 中山市涂艺塑胶科技有限公司 | A even air-dry device that sprays paint of high-end manufacturing for hardware |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5942020A (en) * | 1982-09-02 | 1984-03-08 | Kanagawaken | Treatment of waste gas generated in painting work and device for said method |
| CN202238503U (en) * | 2011-05-09 | 2012-05-30 | 叶显友 | Paint roller |
| CN203578160U (en) * | 2013-11-23 | 2014-05-07 | 靖峰 | Drying device for building fasteners after painting |
| CN104197651A (en) * | 2014-08-12 | 2014-12-10 | 德清县兴拓木板厂（普通合伙） | Wood bit dryer |
-
2015
- 2015-09-01 CN CN201510555431.9A patent/CN105032676B/en not_active Expired - Fee Related
Also Published As
| Publication number | Publication date |
|---|---|
| CN105032676A (en) | 2015-11-11 |
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Legal Events
| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210429 Address after: 226300 Century Avenue, Nantong high tech Zone, Jiangsu, China, No. 266, No. Patentee after: NANTONG WOTE OPTOELECTRONICS TECHNOLOGY Co.,Ltd. Address before: Hangzhou City, Zhejiang province 310018 Xiasha Higher Education Park is 18 street. Patentee before: ZHEJIANG GONGSHANG University Effective date of registration: 20210429 Address after: 226600 group 18, Tangang village, Hai'an town, Hai'an City, Nantong City, Jiangsu Province Patentee after: Jiangsu Fuai Technology Development Co.,Ltd. Address before: 226300 Century Avenue, Nantong high tech Zone, Jiangsu, China, No. 266, No. Patentee before: NANTONG WOTE OPTOELECTRONICS TECHNOLOGY Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20220324 Address after: 226600 No. 88, Changjiang West Road, Huji street, Hai'an City, Nantong City, Jiangsu Province Patentee after: Nantong ink carving creative design Co.,Ltd. Address before: 226600 group 18, Tangang village, Hai'an town, Hai'an City, Nantong City, Jiangsu Province Patentee before: Jiangsu Fuai Technology Development Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170801 |
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| CF01 | Termination of patent right due to non-payment of annual fee |