CN105032260B - A kind of batch mixer that there is upset to control - Google Patents
A kind of batch mixer that there is upset to control Download PDFInfo
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- CN105032260B CN105032260B CN201510546388.XA CN201510546388A CN105032260B CN 105032260 B CN105032260 B CN 105032260B CN 201510546388 A CN201510546388 A CN 201510546388A CN 105032260 B CN105032260 B CN 105032260B
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Abstract
The invention discloses a kind of batch mixer that there is upset to control, including frame, hoisting mechanism, planetary reducer, material bin, mixing component, rotary components and positioning component；The rotary components are installed in frame, and rotary components are used to be inverted material bin；The hoisting mechanism is respectively arranged on rotary components, and hoisting mechanism includes location-plate, lifting motor, lead and axle sleeve, and it is used for improving material storehouse；The mixing component is located at the inside of material bin, and mixing component includes main agitating shaft, main agitator, stirring motor, secondary agitating shaft and secondary agitator, and it is used to be stirred；The positioning component includes mobile station, hydraulic cylinder is installed in the mobile station, the push rod of the hydraulic cylinder is connected with driver plate, the end of the driver plate is connected with the bottom plate being fixedly installed on ground, clamping plate is installed on a mobile station, one end of clamping plate is connected with mobile station, and the other end of clamping plate is used to position material bin.
Description
Technical field
The present invention relates to drilling machine field, specifically, a kind of batch mixer that there is upset to control is related specifically to.
Background technology
Batch mixer with upset control has anchor formula, frame, paddle, a turbine type, scraper-type, the multiple types such as combined type
Type, its rotating mechanism can meet various materials using cycloidal planetary gear speed reducer, stepless reducer or frequency control etc.
Special reaction requirement.The sealing device of batch mixer with upset control can be using sealing structures such as mechanical seal, packing seals.
Heating, cooling can be using structures such as chuck, semicanal, coil pipe, Miller plates.Although the existing batch mixer pattern that there is upset to control
With it is vdiverse in function, but in place of it still has a some shortcomings：Such as, some dead angles are there are during stirring, it is impossible to realize and
When stir, mixing effect is poor, and time-consuming, causes production cost high.
The content of the invention
It is an object of the invention to which there is the batch mixer for overturning control there is provided a kind of for deficiency of the prior art, with
Solve the above problems.
Technical problem solved by the invention can be realized using following technical scheme：
A kind of batch mixer that there is upset to control, including frame, hoisting mechanism, planetary reducer, material bin, stirring group
Part, rotary components and positioning component；
The frame includes the first load-bearing pillar positioned at material bin side and the second load-bearing positioned at material bin opposite side
Post, first load-bearing pillar and the second load-bearing pillar include substrate, are connected with side plate at the two ends of substrate, one end of the side plate with
The end face connection of substrate, the other end of side plate is made up of inside notch pressing and bending, rotation is provided with a wherein notch
Rotating motor, ball-bearing housing is provided with another notch；
The rotary components are installed between the first load-bearing pillar and the second load-bearing pillar, and rotary components include bearing plate, described
One end of bearing plate and the output shaft of electric rotating machine are connected, and the other end of bearing plate is movably installed in ball by rotary shaft
In bearing block, limiting plate is provided with the both sides of the bearing plate, if the limiting plate is fixedly installed in bearing plate by bolt stem
Side, offer mounting hole on bearing plate, the planetary reducer is installed on the top of bearing plate, and planetary reducer
Output shaft is connected through mounting hole with the material bin below mounting hole；
The hoisting mechanism is respectively arranged in the two ends of bearing plate, and hoisting mechanism includes location-plate, lifting motor, lead
And axle sleeve, the limiting plate at the two ends and bearing plate both sides of the location-plate is connected, and lifting is provided with one end of location-plate
Motor, the lead is connected by integrally connected plate and material bin, and axle is provided with the output shaft of the lifting motor
Set, offers the first axis hole and the second axis hole, first axis hole and the second axis hole are connected inside axle sleeve on axle sleeve, is lifted
The output shaft of motor is located in the first axis hole, and the lead is located in the second axis hole, the end of the output shaft and lead
On offer the screw thread of mutual cooperation；
The mixing component be located at material bin inside, mixing component include main agitating shaft, main agitator, stirring motor,
Secondary agitating shaft and time agitator；The output shaft linkage of the main agitating shaft and planetary reducer, is provided with the main agitating shaft
Some annular grooves, some main agitators are sequentially arranged on main agitating shaft by annular groove, are installed in the main agitator
There are some stirring motors, the output shaft of the stirring motor passes through main agitator, and is connected with described agitating shaft, at described time
Agitator several times is installed on agitating shaft；
The positioning component includes mobile station, be provided with hydraulic cylinder in the mobile station, and the hydraulic cylinder is pushed away
Bar is connected with driver plate, and the end of the driver plate is connected with the bottom plate being fixedly installed on ground, in the mobile station
On clamping plate is installed, one end and the mobile station of the clamping plate are connected, and the other end of clamping plate is used for fixed to material bin
Position；
Also include upset control assembly, the upset control assembly includes angle displacement sensor, removable base and electricity
Machine control panel；The angle displacement sensor is installed on the top of the material bin, the detachable base by removable base
Seat tool has open slot, and raised provided with inside elastic spacing in the end of the open slot, the angle displacement sensor is installed
In in open slot, and be fixed on by elastic spacing projection in open slot, the signal output part of the angle displacement sensor with
The input connection of motor control panel, the signal output part of the motor control panel is connected with electric rotating machine.
Compared with prior art, beneficial effects of the present invention are as follows：
By using the structure of rotary components, lifting assembly and mixing component, rotary components are used to turn over material bin
Turn, lifting assembly is used to lift material bin, mixing component is used to be stirred the material inside material bin, so as to disappear
Except spice dead angle, mixing effect is good, time-consuming short, improves production efficiency, reduces production cost high.
Brief description of the drawings
Fig. 1 is view before the work of the batch mixer of the present invention that there is upset to control.
View when Fig. 2 is the work of the batch mixer with upset control of the present invention.
Fig. 3 has the top view for overturning the batch mixer controlled to be of the present invention.
Label declaration in figure：Frame 1, hoisting mechanism 2, planetary reducer 3, material bin 4, rotary components 5, positioning component 6,
First load-bearing pillar 7, the second load-bearing pillar 8, substrate 9, side plate 10, electric rotating machine 11, ball-bearing housing 12, bearing plate 13, rotary shaft
14th, limiting plate 15, mobile station 16, hydraulic cylinder 17, driver plate 18, bottom plate 19, clamping plate 20, location-plate 21, lifting motor 22,
Lead 23, axle sleeve 24.
Embodiment
To be easy to understand the technical means, the inventive features, the objects and the advantages of the present invention, with reference to
Embodiment, is expanded on further the present invention.
Referring to Fig. 1, Fig. 2 and Fig. 3, a kind of batch mixer that there is upset to control of the present invention, including frame 1, lifting
Mechanism 2, planetary reducer 3, material bin 4, mixing component, rotary components 5 and positioning component 6.
The frame 1 includes second positioned at the first load-bearing pillar 7 of the side of material bin 4 and positioned at the opposite side of material bin 4
Load-bearing pillar 8, the load-bearing pillar 8 of the first load-bearing pillar 7 and second includes substrate 9, and side plate 10 is connected with the two ends of substrate 9, described
One end of side plate 10 is connected with the end face of substrate 9, and the other end of side plate 10 is made up of inside notch pressing and bending, wherein
Electric rotating machine 11 is installed in one notch, ball-bearing housing 12 is installed in another notch.
The rotary components 5 are installed between the first load-bearing pillar 7 and the second load-bearing pillar 8, and rotary components 5 include bearing plate
13, one end of the bearing plate 13 and the output shaft of electric rotating machine 11 are connected, and the other end of bearing plate 13 passes through rotary shaft
14 are movably installed in ball-bearing housing 12, and limiting plate 15 is provided with the both sides of the bearing plate 13, and the limiting plate 15 passes through
If bolt stem is fixedly installed in the side of bearing plate 13, mounting hole is offered on bearing plate 13, the planetary reducer 3 is installed
Output shaft in the top of bearing plate 13, and planetary reducer 3 connects through mounting hole with the material bin 4 below mounting hole
Connect.
The hoisting mechanism 2 is respectively arranged in the two ends of bearing plate 13, and hoisting mechanism 2 includes location-plate 21, lifting motor
22nd, lead 23 and axle sleeve 24, the limiting plate 15 at the two ends and the both sides of bearing plate 13 of the location-plate 21 are connected, in positioning
One end of plate 21 is provided with lifting motor 22, and the lead 23 is connected by integrally connected plate with material bin 4, described to carry
Axle sleeve 24 is installed at the output shaft of lifting motor 22, the first axis hole and the second axis hole, the first axle are offered on axle sleeve 24
Hole is connected with the second axis hole inside axle sleeve 24, and the output shaft of lifting motor 22 is located in the first axis hole, the lead 23
In in the second axis hole, the screw thread of mutual cooperation is offered on the end of the output shaft and lead 23.
The mixing component be located at material bin 4 inside, mixing component include main agitating shaft, main agitator, stirring motor,
Secondary agitating shaft and time agitator；The output shaft of the main agitating shaft and planetary reducer 3 links, and is provided with the main agitating shaft
Some annular grooves, some main agitators are sequentially arranged on main agitating shaft by annular groove, are installed in the main agitator
There are some stirring motors, the output shaft of the stirring motor passes through main agitator, and is connected with described agitating shaft, at described time
Agitator several times is installed on agitating shaft；
The positioning component 6 includes mobile station 16, and hydraulic cylinder 17, the hydraulic pressure vapour are provided with the mobile station 16
The push rod of cylinder 17 is connected with driver plate 18, and the end of the driver plate 18 is connected solid with the bottom plate 19 being fixedly installed on ground
It is fixed, clamping plate 20 is installed in the mobile station 16, one end and the mobile station 16 of the clamping plate 20 are connected, clamping plate
20 other end is used to position material bin 4.
Also include upset control assembly, the upset control assembly includes angle displacement sensor, removable base and electricity
Machine control panel；The angle displacement sensor is installed on the top of the material bin, the detachable base by removable base
Seat tool has open slot, and raised provided with inside elastic spacing in the end of the open slot, the angle displacement sensor is installed
In in open slot, and be fixed on by elastic spacing projection in open slot, the signal output part of the angle displacement sensor with
The input connection of motor control panel, the signal output part of the motor control panel is connected with electric rotating machine.
The operation principle of the present invention is as follows：
1）Before work, its material bin keeps balancing by the positioning component of bottom, the clamping plate and material of positioning component
Storehouse is contacted, and is at initial position.When filling up material in material bin and starting spice, the hydraulic cylinder of positioning component is opened
Dynamic, because bottom plate is fixedly installed on ground, mobile station and the clamping plate being connected with mobile station can be remote by reaction force
From material bin.
2）After positioning component is away from material bin, material bin enters working condition, and lifting motor starts and by the material bin
Batch mixing station is promoted to, the batch mixer with upset control enters batch mixing state；
3）In batch mixing state, planetary reducer and electric rotating machine work simultaneously, and planetary reducer drives mixing component pair
Material in material bin is accurately stirred, and electric rotating machine is to the positive and negative upset of material bin.
4）After the completion of batch mixing, reverse starting lifting motor, material bin resets, and then restarts hydraulic cylinder, positioning component
It is back to original state.
Advantages of the present invention is as follows：
1st, mixing component coordinates the structure of time agitating shaft using main agitating shaft, and thick compared to traditional single agitating shaft is stirred
Mix, multiple stirring and fine stirring can be achieved, stirring efficiency is high, and effect is good.
2nd, by using lifting assembly, positioning component and rotary components, the batch mixer with upset control is realized in the spare time
The switching of configuration state and working condition two states.Material machine can carry out the maintenance workers such as clean and maintenance in idle state to it
Make；Material machine, can efficient carry out batch mixing in working condition.
3rd, by using the structure of rotary components and mixing component, wherein, rotary components by being overturn to material bin,
Realize overall batch mixing；Mixing component carries out fixed point stirring to the material in material bin, realizes local stirring.
4th, by setting upset control assembly, the intelligent control to rotary components is realized, when the flip angle of material bin
When reaching preset value, angle displacement sensor can be stopped the rotation by motor control panel motor work.
The general principle and principal character and advantages of the present invention of the present invention has been shown and described above.The technology of the industry
Personnel are it should be appreciated that the present invention is not limited to the above embodiments, and the simply explanation described in above-described embodiment and specification is originally
The principle of invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these changes
Change and improvement all fall within the protetion scope of the claimed invention.The claimed scope of the invention by appended claims and its
Equivalent thereof.
Claims (1)
1. it is a kind of have upset control batch mixer, including frame, hoisting mechanism, planetary reducer, material bin, mixing component,
Rotary components and positioning component；
The frame includes the first load-bearing pillar and the second load-bearing pillar positioned at material bin opposite side positioned at material bin side,
First load-bearing pillar and the second load-bearing pillar include substrate, and side plate, one end of the side plate and base are connected with the two ends of substrate
The end face connection of plate, the other end of side plate is made up of inside notch pressing and bending, rotation is provided with a wherein notch
Motor, ball-bearing housing is provided with another notch；
The rotary components are installed between the first load-bearing pillar and the second load-bearing pillar, and rotary components include bearing plate, the load-bearing
One end of plate and the output shaft of electric rotating machine are connected, and the other end of bearing plate is movably installed in ball bearing by rotary shaft
In seat, limiting plate is provided with the both sides of the bearing plate, if the limiting plate is fixedly installed in the side of bearing plate by bolt stem
Face, offers mounting hole on bearing plate, and the planetary reducer is installed on the top of bearing plate, and the output of planetary reducer
Axle is connected through mounting hole with the material bin below mounting hole, and material bin keeps balancing by the positioning component of bottom, fixed
The clamping plate of hyte part is contacted with material bin, is at initial position；
The hoisting mechanism is respectively arranged in the two ends of bearing plate, and hoisting mechanism includes location-plate, lifting motor, lead and axle
Set, the limiting plate at the two ends and bearing plate both sides of the location-plate is connected, and lifting motor is provided with one end of location-plate,
The lead is connected by integrally connected plate and material bin, and axle sleeve is provided with the output shaft of the lifting motor,
The first axis hole and the second axis hole are offered on axle sleeve, first axis hole and the second axis hole are connected inside axle sleeve, lifting motor
Output shaft be located at the first axis hole in, the lead be located at the second axis hole in, opened on the end of the output shaft and lead
Screw thread provided with mutual cooperation, lifting motor is used to the material bin being promoted to batch mixing station；
The mixing component is located at the inside of material bin, and mixing component includes main agitating shaft, main agitator, stirring motor, secondary stirred
Mix axle and time agitator；The output shaft linkage of the main agitating shaft and planetary reducer, provided with some on the main agitating shaft
Annular groove, some main agitators are sequentially arranged on main agitating shaft by annular groove, if being provided with the main agitator
Dry stirring motor, the output shaft of the stirring motor passes through main agitator, and is connected with described agitating shaft, in described stirring
Agitator several times is installed on axle；
Planetary reducer is used to drive mixing component accurately to stir the material in material bin, and electric rotating machine is used for material
The positive and negative upset in storehouse；
The positioning component includes mobile station, and hydraulic cylinder is provided with the mobile station, and the push rod of the hydraulic cylinder connects
Driver plate is connected to, the end of the driver plate is connected with the bottom plate being fixedly installed on ground, pacified in the mobile station
Equipped with clamping plate, one end and the mobile station of the clamping plate are connected, and the other end of clamping plate is used to position material bin；
It is characterized in that：Also include upset control assembly, the upset control assembly includes angle displacement sensor, detachable base
Seat and motor control panel；The angle displacement sensor is installed on the top of the material bin by removable base, it is described can
Dismounting pedestal has open slot, raised provided with inside elastic spacing in the end of the open slot, the angle displacement sensing
Device is installed in open slot, and is fixed on by elastic spacing projection in open slot, and the signal of the angle displacement sensor is defeated
Go out end to be connected with the input of motor control panel, the signal output part of the motor control panel is connected with electric rotating machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510546388.XA CN105032260B (en) | 2015-08-31 | 2015-08-31 | A kind of batch mixer that there is upset to control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510546388.XA CN105032260B (en) | 2015-08-31 | 2015-08-31 | A kind of batch mixer that there is upset to control |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105032260A CN105032260A (en) | 2015-11-11 |
| CN105032260B true CN105032260B (en) | 2017-10-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510546388.XA Active CN105032260B (en) | 2015-08-31 | 2015-08-31 | A kind of batch mixer that there is upset to control |
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| CN (1) | CN105032260B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105597595A (en) * | 2015-11-17 | 2016-05-25 | 重庆市渝派农产品开发有限公司 | Dried bean curd mixing device |
| CN109806799A (en) * | 2019-02-22 | 2019-05-28 | 重庆航天工业有限公司 | A kind of automatic mixing machine |
| CN111790283A (en) * | 2020-07-23 | 2020-10-20 | 上海彬泽机电设备安装有限公司 | High-speed mixer and mixing bin discharging device |
Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5906434A (en) * | 1997-02-28 | 1999-05-25 | The Research Foundation Of State University Of New York At Stony Brook | Rotating triangular drum for incubating probes with membrane-immobilized ligands |
| CN2683238Y (en) * | 2003-11-11 | 2005-03-09 | 黑龙江迪尔制药机械有限责任公司 | Revolving barrel type screw powder mixer |
| CN2712449Y (en) * | 2004-07-27 | 2005-07-27 | 李汉民 | Materials mixer |
| CN201410376Y (en) * | 2009-04-17 | 2010-02-24 | 哈尔滨纳诺医药化工设备有限公司 | Mixing machine with double-upright lifting hopper |
| CN201445936U (en) * | 2009-08-05 | 2010-05-05 | 李敏 | Automatic overturn mixer |
| CN202516496U (en) * | 2012-01-12 | 2012-11-07 | 佛山市南海嘉多彩粉末涂料有限公司 | Powder coating mixer |
| CN204170666U (en) * | 2014-10-16 | 2015-02-25 | 江苏宇通干燥工程有限公司 | The batch mixer of metal dust mixing tank and formation thereof |
| CN204952783U (en) * | 2015-08-31 | 2016-01-13 | 嘉善县双菱拉链厂 | Blendor with upset control |
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|---|---|
| CN105032260A (en) | 2015-11-11 |
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