CN105023076A - Raw material testing and assaying anti-fraud system and control method thereof - Google Patents
Raw material testing and assaying anti-fraud system and control method thereof Download PDFInfo
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Abstract
The invention provides a raw material testing and assaying anti-fraud system which comprises modules. The modules include a sampling managing module used for acquiring sampling instructions, recording sampling information, encrypting sampling numbers and monitoring sampling processes; a sample preparation managing module used for recording sample preparation information, encrypting for the second time, managing backup samples, managing sampling and monitoring sample preparation processes; and a testing managing module used for decrypting test automatic identification, quality monitoring, data tracing and analyzing results. By adopting advanced computer network technologies, data storage technologies, rapid and strong data processing technologies, the system achieves safe and reliable raw material sampling, sample preparation and assaying processes. An anti-fraud function is achieved. Meanwhile, informatization of testing and assaying processes is further realized.
Description
Technical field
The present invention relates to anti-tampering technology, particularly, relate to raw material inspection chemical examination anti-cheating system and control method thereof, particularly relate to and be a kind ofly applied in the entering the getting of factory's raw material, make of metallurgy industry, change process, the method for the system prevented cheating and anti-cheating thereof.
Background technology
At current each metallurgy industry because need of production needs to purchase as coal, Jiao, ore, steelmaking ingredient (precious alloy) in a large number.Purchasing of raw materials amount is large, various in style, and check analysis process is complicated, and business involves multiple department, and inspection chemical examination is as Enterprises Quality Management core, responsiblely purchases into the quality of factory's raw material, quality control.Analysis result due to sample directly has influence on the clearing of procurement contract, (such as: moisture directly affects the button weight into factory's raw material, composition influence alloy grade in alloy.) so its get, make, change process must rigorous, specification.Partial metallurgical enterprise exists and has certain specification and prophylactico-therapeutic measures, but method is usually comparatively single, does not have continuity, and owing to lacking the support of system, can not form the effective way of complete set.Therefore there is following several cheating mode at present:
1) sampling personnel know the information such as the supplier of sample, and sampling process is selected the good sample of quality or directly replaced sample.
2) in stockyard, warehouse, haulage vehicle or other place collected specimens time, in the position of sampling, the selection of the degree of depth and sample, the artificial sample selected is widely different, and whether sample representative is difficult to be guaranteed.
3) in sample making course owing to supervising deficiency, there is sample and to stealthily substitute phenomenon.
4) analyst knows sample supplier information, and in analytic process, people is for being modified as divided data.
Owing to getting, making, in change process, related personnel, after knowing sample information on processes, in its separately course of work, does not have effective management method and effective technology monitoring means at present.
Through retrieval, find following pertinent literature.
Application number: 201110273887.8, patent name: sampling iron ore method and system.This publication disclose a kind of sampling iron ore method, comprise the following steps: 1) sample; 2) broken, by step 1) sampling broken; 3) division, by step 2) broken sampling input contracting device division process; 4) indoor sample preparation.This patent documentation also discloses sampling iron ore system simultaneously, comprise to mineral aggregate bucket, the first belt feeder is corresponding thereto provided with to mineral aggregate bucket bottom, the end of the first belt feeder is corresponding with boulder crusher, boulder crusher discharging opening is connected with fine crusher by the second belt feeder, and fine crusher is connected with contracting device by the 3rd belt feeder.
Technical essential compares:
This patent documentation just discloses a kind of process of getting sample preparation, do not take favourable ladder of management, and the present invention is based on system, not only manages getting method for making sample, more lays particular emphasis on the entirety handle control of getting, making, changing.
Summary of the invention
For defect of the prior art, the object of this invention is to provide a kind of raw material inspection chemical examination anti-cheating system and control method thereof.The object of the invention is to meet existing metallurgy industry to the specification of getting, making, changing process purchased into factory's raw material, by the combination from ladder of management, technological means, ensure the reliability of analysis result to greatest extent, to ensure that the interests of enterprise are not suffered a loss.
According to a kind of raw material inspection chemical examination anti-cheating system provided by the invention, comprise the sampling administration module, sample preparation administration module, the inspection management module that connect successively;
Sampling administration module, for obtaining sampling instruction, record sample intelligence, sample number encryption and sampling process monitoring;
Sample preparation administration module, for recording sample preparation information, superencipher, standby sample management, sampling management and sample making course monitoring;
Inspection management module, for being test identification automatically, quality monitoring, data traceability and analysis result deciphering;
Sampling administration module is from sampling command reception, and shield the procurement unit's information obtained from Enterprise Resource Planning or manufacturing management system, sample handshaking identifies shielding sample information automatically by bar code;
Sample preparation administration module operates according to sample collector, generates information to be sampled, and whether packets of information to be sampled is containing quantity to be sampled, for sample, sample preparation quantity; Sample preparation administration module makes for the sample sent to is unified, and after carrying out mixed sample, secondary produces sample analysis sample number, analyzes the sample number same bar code that adopts and is encrypted, be i.e. superencipher; Sample preparation management module records sample preparation personnel, date-time, sample preparation point, sample preparation quantity information;
Inspection management module identifies kind and the Interventions Requested of sample automatically by bar code when sample receives, generate laboratory internal serial number, and analyzes requirement establishment plan of analysis per sample, specifies physics and chemical analysis method, personnel, equipment etc.; Inspection management module record analysis personnel, time, analytical approach, environmental baseline, amendment resume, operation history information; Inspection management module, after sample analysis completes, can be decrypted sample, open supplier, contract standard information.
Preferably, described sampling instruction is assigned by Enterprise Resource Planning or manufacturing management system, sampling instruction can only see raw material arrival date, sampling warehouse compartment or vehicle number information, after receiving sampling instruction, sampling administration module need receive two or more sample collector click corresponding sample button after triggering command just start on-site sampling, and record sampling personnel, date-time, sampled point, number of samples information, automatically sample number encryption is carried out to the sample taked by barcode device, namely carry out bar code number; Sampling administration module comprises multiple video monitoring apparatus, and the time that the video monitoring apparatus arranged at sampling each point between sampling date clicks corresponding sample button according to sample collector obtains sampling process video monitoring.
Preferably, sample preparation administration module comprises sample preparation video monitoring pen recorder, and sample preparation administration module carries out standby sample management to sample after sample making course, and the resting period of the standby sample of setting, deposit position, standby sample number, standby sample is taken care of in many ways, and irregularly provide sampling information, to verify that whether coupon results is reliable.
According to the control method of a kind of raw material inspection chemical examination anti-cheating system provided by the invention, comprise the steps:
Step 1: automatically hide supplier information when receiving instruction, random arrangement samples;
Step 2: set up communication with automatic sampling system;
Step 3: record sampling personnel, temporal information in sampling process, dock with video monitoring platform, obtains the video information in sampling process;
Step 4: automatically divide sample number by bar code printing, makes shielding sample message;
Step 5: after sample making course, standby sample management is carried out to sample, and irregularly generate sampling information, to verify that whether coupon results is reliable;
Step 6: automatically identify bar code sample, carries out sample and confirms handing-over;
Step 7: regenerate the inner sample number of testing laboratory, and divide physics, chemistry sample according to demand;
Step 8: after coupon results is quoted, deciphering contract number, supplier information.
Compared with prior art, the present invention has following beneficial effect:
The present invention is realized raw material and is got by the computer networking technology of advanced person, data storage technology, quick and powerful data processing technique, makes, changes the safe and reliable of process, by application of the present invention, not only can realize anti-cheating function, also can realize the informationization examining procedure simultaneously.
Accompanying drawing explanation
By reading the detailed description done non-limiting example with reference to the following drawings, other features, objects and advantages of the present invention will become more obvious:
Fig. 1 is that inhibition and generation process flow diagram got by raw material;
Fig. 2 is function structure schematic diagram.
Embodiment
Below in conjunction with specific embodiment, the present invention is described in detail.Following examples will contribute to those skilled in the art and understand the present invention further, but not limit the present invention in any form.It should be pointed out that to those skilled in the art, without departing from the inventive concept of the premise, some distortion and improvement can also be made.These all belong to protection scope of the present invention.
The present invention discloses a kind of metallurgy industry raw material inspection chemical examination anti-cheating system and anti-cheating method.Instructed the getting of the raw materials such as smelter outsourcing coal, Jiao, steelmaking ingredient (precious alloy) by the method, make, change process, mainly comprise the information bar code encryption of outsourcing raw material, get inhibition and generation personnel rational division of work, personnel checking-up, video monitoring, the management of standby sample, analyze the methods such as quality control, ensure the reliability of analysis result to greatest extent, to ensure that the interests of enterprise are not suffered a loss.
Metallurgical raw material inspection chemical examination anti-cheating system, comprises sampling management, sample preparation management and inspection management, and is aided with supporting management method.
Wherein, sampling management is for obtaining sampling instruction, record sample intelligence, sample number encryption and sampling process monitoring.
Sample preparation management is monitored for recording sample preparation information, superencipher, standby sample management, sampling management and sample making course.
Inspection management is the automatic identification of test, quality monitoring, data traceability and analysis result deciphering.
Receive from sample intelligence and start, shield the procurement unit's information obtained from ERP or manufacturing management system, sample handshaking identifies shielding sample information automatically by bar code, clearly gets, makes, change personnel divide the work, and add following management and monitoring means.
Sampling management: sampling instruction is assigned by ERP or manufacturing management system, sampling instruction can only see raw material arrival date, information such as sampling warehouse compartment or license number etc., after finding sampling instruction in systems in which, after clicking corresponding sample button by two or more sample collector, remove on-site sampling.System log (SYSLOG) sampling personnel, date-time, sampled point (license number), number of samples information, automatically carry out sample number encryption to the sample taked by barcode device, namely carry out bar code number, transfer to sample preparation personnel sample preparation after numbering.Period arranges video surveillance point at sampling each point, and the time clicking corresponding sample button according to sample collector obtains sampling process video monitoring.
Preferably, sampling is irregularly inspected by random samples, has class monitor and group leader to follow supervision sampling process, and keeps a record.
Preferably, participated in by third-party monitoring unit during sampling.
Sample preparation manages: sample preparation personnel are only responsible for making and the sample presentation of sample, sample preparation personnel receive sample at special receipts sampling point, do not join sample face to face, operate according to sample collector with sample collector, generate information to be sampled, comprise quantity to be sampled, whether for sample, sample preparation quantity.Make for the sample sent to is unified, and after carrying out mixed sample, secondary produces sample analysis sample number, analyze the sample number same bar code that adopts and be encrypted, be i.e. superencipher.The information such as system log (SYSLOG) sample preparation personnel, date-time, sample preparation point, sample preparation quantity.Sample making course has video monitoring record, send and chemically examine with laboratory after sample preparation, sample except bar code mark without any other identifying information.After sample making course, standby sample management is carried out to sample, and the resting period of the standby sample of setting, deposit position, standby sample number, standby sample is taken care of in many ways, and irregularly samples, to verify that whether coupon results is reliable.
It is preferred that after sample preparation completes, measuring samples can be divided into two parts, give crude fuel laboratory and the relevant laboratory having detectability respectively, horizontal comparison carried out for analysis result, guarantee analysis result accurately and security.
Inspection management: the kind and the Interventions Requested that are automatically identified sample when sample receives by bar code, system generates laboratory internal serial number, and analyzes requirement establishment plan of analysis per sample, specifies physics and chemical analysis method, personnel, equipment etc.The information such as system log (SYSLOG) analyst, time, analytical approach, environmental baseline, amendment resume, operation history.The quality management way such as the anticipation of analysis result quality, accuracy control means of chamber interior carries out quality monitoring by experiment, guarantees the accurate of analysis result and reliability.After sample analysis completes, guarantee that data are errorless by three grades of review mechanisms, audited and be sent to ERP or manufacturing management system, then can be decrypted sample depending on demand, the information such as supplier, contract standard can be disclosed.By a sample lot number, a key is followed the tracks of the getting of sample, is made, personnel, time, videograph, operation vestige etc. information in change process, and data traceability is maximized.
Wherein, raw material transfers to laboratory to analyze getting after sample preparation completes, and laboratory is by the kind of bar-code scanner identification sample and Interventions Requested, and due to the superencipher of sample number, testing staff does not know the supplier information of sample, only the analysis of responsible sample.What numbering can review sample per sample enters the information such as factory batch, sample record, sample preparation record, sample note, monitoring record (needing supervisory system support), analytic record, quality management record, has good grounds when there is quality objection.
Method provided by the invention comprises the steps:
1) automatically hide supplier information when receiving instruction, random arrangement samples.
2) communication is set up with automatic sampling system.
3) sampling process is participated in jointly by many unit personnels, and the information such as record sampling personnel, time, dock with video monitoring platform, obtain the video information in sampling process.
4) automatically divide sample number by bar code printing, make shielding sample message.
5) after sample making course, standby sample management is carried out to sample, in many ways take care of, and irregularly sample, to verify that whether coupon results is reliable.
6) automatically identify bar code sample, carry out sample and confirm handing-over, analyst only knows what project sample need analyze.
7) regenerate the inner sample number of testing laboratory, and divide physics, chemistry sample according to demand.
8) by the means such as quality pre-alert, accuracy control, the reliability of monitoring analysis result.
9) by a sample lot number, a key is followed the tracks of the getting of sample, is made, personnel, time, videograph, operation vestige etc. information in change process, and data traceability is maximized.
10) after coupon results is quoted, information such as deciphering contract number, supplier etc.Raw material enters factory and sampling: assign sampling instruction by ERP or manufacturing management system, automatically supplier information is hidden when receiving instruction, random arrangement samples, communication is set up with automatic sampling system, sampling instruction can only see raw material arrival date, information such as sampling warehouse compartment or license number etc., after finding sampling instruction in systems in which, by two or more, sample collector removes on-site sampling, system log (SYSLOG) sampling personnel, date-time, sampled point (license number), number of samples information, automatically bar code number is carried out to the sample taked by barcode device, make shielding sample message, sample preparation personnel sample preparation is transferred to after numbering.Sampling process is participated in jointly by many unit personnels, and the information such as record sampling personnel, time, dock with video monitoring platform, obtain the video information in sampling process.
Sample preparation: sample preparation personnel receive sample at special receipts sampling point, according to sample collector's operation, generates information to be sampled, comprises quantity to be sampled, whether for sample, sample preparation quantity.Make for the sample sent to is unified, and after carrying out mixed sample, secondary produces sample analysis sample number, analyze the sample number same bar code that adopts and be encrypted.The information such as system log (SYSLOG) sample preparation personnel, date-time, sample preparation point, sample preparation quantity.Sample making course has video monitoring record, send and chemically examine with laboratory after sample preparation.After sample making course, standby sample management is carried out to sample, and the resting period of the standby sample of setting, deposit position, standby sample number, standby sample is taken care of in many ways, and irregularly samples, to verify that whether coupon results is reliable.
Analyze: the kind and the Interventions Requested that are automatically identified sample when sample receives by bar code, analyst only knows what project sample need analyze, system regenerates laboratory internal serial number, and divide physics, chemistry sample according to demand and analyze requirement establishment plan of analysis per sample, specify physics and chemical analysis method, personnel, equipment etc.The information such as system log (SYSLOG) analyst, time, analytical approach, environmental baseline, amendment resume, operation history.The quality management way such as the anticipation of analysis result quality, accuracy control means of chamber interior by experiment, guarantees the accurate of analysis result and reliability.After sample analysis completes, guarantee that data are errorless by three grades of review mechanisms, audited and be sent to ERP or manufacturing management system, then can be decrypted sample depending on demand, the information such as supplier, contract standard can be disclosed.By a sample lot number, a key is followed the tracks of the getting of sample, is made, personnel, time, videograph, operation vestige etc. information in change process, and data traceability is maximized.
Sampling instruction is assigned by ERP or manufacturing management system, and sampling instruction can only see raw material arrival date, information such as sampling warehouse compartment or license number etc., and two or more sample collector removes on-site sampling after clicking corresponding sample button after finding sampling instruction in systems in which.System log (SYSLOG) sampling personnel, date-time, sampled point (license number), number of samples information, carry out bar code number to the sample taked automatically by barcode device, i.e. sample number encryption, transfers to sample preparation personnel sample preparation after numbering.Period arranges video surveillance point at sampling each point, and the time clicking corresponding sample button according to sample collector obtains sampling process video monitoring.
Sample preparation personnel are only responsible for making and the sample presentation of sample, and sample preparation personnel receive sample at special receipts sampling point, do not join sample face to face with sample collector, according to sample collector's operation, generate information to be sampled, comprise quantity to be sampled, whether for sample, sample preparation quantity.Make for the sample sent to is unified, and after carrying out mixed sample, secondary produces sample analysis sample number, analyze the sample number same bar code that adopts and be encrypted, be i.e. superencipher.The information such as system log (SYSLOG) sample preparation personnel, date-time, sample preparation point, sample preparation quantity.Sample making course has video monitoring record, send and chemically examine with laboratory after sample preparation, sample except bar code mark without any other identifying information.After sample making course, standby sample management is carried out to sample, and the resting period of the standby sample of setting, deposit position, standby sample number, standby sample is taken care of in many ways, and irregularly samples, to verify that whether coupon results is reliable.
Automatically identified kind and the Interventions Requested of sample when sample receives by bar code, system generates laboratory internal serial number, and analyzes requirement establishment plan of analysis per sample, specifies physics and chemical analysis method, personnel, equipment etc.The information such as system log (SYSLOG) analyst, time, analytical approach, environmental baseline, amendment resume, operation history.The quality management way such as the anticipation of analysis result quality, accuracy control means of chamber interior carries out quality monitoring by experiment, guarantees the accurate of analysis result and reliability.After sample analysis completes, guarantee that data are errorless by three grades of review mechanisms, audited and be sent to ERP or manufacturing management system, then can be decrypted sample depending on demand, the information such as supplier, contract standard can be disclosed.By a sample lot number, a key is followed the tracks of the getting of sample, is made, personnel, time, videograph, operation vestige etc. information in change process, and data traceability is maximized.
Above specific embodiments of the invention are described.It is to be appreciated that the present invention is not limited to above-mentioned particular implementation, those skilled in the art can make various distortion or amendment within the scope of the claims, and this does not affect flesh and blood of the present invention.
Claims (4)
1. a raw material inspection chemical examination anti-cheating system, is characterized in that, comprise the sampling administration module, sample preparation administration module, the inspection management module that connect successively;
Sampling administration module, for obtaining sampling instruction, record sample intelligence, sample number encryption and sampling process monitoring;
Sample preparation administration module, for recording sample preparation information, superencipher, standby sample management, sampling management and sample making course monitoring;
Inspection management module, for being test identification automatically, quality monitoring, data traceability and analysis result deciphering;
Sampling administration module is from sampling command reception, and shield the procurement unit's information obtained from Enterprise Resource Planning or manufacturing management system, sample handshaking identifies shielding sample information automatically by bar code;
Sample preparation administration module operates according to sample collector, generates information to be sampled, and whether packets of information to be sampled is containing quantity to be sampled, for sample, sample preparation quantity; Sample preparation administration module makes for the sample sent to is unified, and after carrying out mixed sample, secondary produces sample analysis sample number, analyzes the sample number same bar code that adopts and is encrypted, be i.e. superencipher; Sample preparation management module records sample preparation personnel, date-time, sample preparation point, sample preparation quantity information;
Inspection management module identifies kind and the Interventions Requested of sample automatically by bar code when sample receives, generate laboratory internal serial number, and analyzes requirement establishment plan of analysis per sample, specifies physics and chemical analysis method, personnel, equipment etc.; Inspection management module record analysis personnel, time, analytical approach, environmental baseline, amendment resume, operation history information; Inspection management module, after sample analysis completes, can be decrypted sample, open supplier, contract standard information.
2. raw material inspection chemical examination anti-cheating system according to claim 1, it is characterized in that, described sampling instruction is assigned by Enterprise Resource Planning or manufacturing management system, sampling instruction can only see raw material arrival date, sampling warehouse compartment or vehicle number information, after receiving sampling instruction, sampling administration module need receive two or more sample collector click corresponding sample button after triggering command just start on-site sampling, and record sampling personnel, date-time, sampled point, number of samples information, automatically sample number encryption is carried out to the sample taked by barcode device, namely bar code number is carried out, sampling administration module comprises multiple video monitoring apparatus, and the time that the video monitoring apparatus arranged at sampling each point between sampling date clicks corresponding sample button according to sample collector obtains sampling process video monitoring.
3. raw material inspection chemical examination anti-cheating system according to claim 1, it is characterized in that, sample preparation administration module comprises sample preparation video monitoring pen recorder, and sample preparation administration module carries out standby sample management to sample after sample making course, and the resting period of the standby sample of setting, deposit position, standby sample number, standby sample is taken care of in many ways, and irregularly provides sampling information, to verify that whether coupon results is reliable.
4. a control method for raw material inspection chemical examination anti-cheating system, is characterized in that, comprise the steps:
Step 1: automatically hide supplier information when receiving instruction, random arrangement samples;
Step 2: set up communication with automatic sampling system;
Step 3: record sampling personnel, temporal information in sampling process, dock with video monitoring platform, obtains the video information in sampling process;
Step 4: automatically divide sample number by bar code printing, makes shielding sample message;
Step 5: after sample making course, standby sample management is carried out to sample, and irregularly generate sampling information, to verify that whether coupon results is reliable;
Step 6: automatically identify bar code sample, carries out sample and confirms handing-over;
Step 7: regenerate the inner sample number of testing laboratory, and divide physics, chemistry sample according to demand;
Step 8: after coupon results is quoted, deciphering contract number, supplier information.
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