CN105021708B - The visualization ultrasonic wave TOFD weld inspection systems that can be singly used - Google Patents

The visualization ultrasonic wave TOFD weld inspection systems that can be singly used Download PDF

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Publication number
CN105021708B
CN105021708B CN201510492264.8A CN201510492264A CN105021708B CN 105021708 B CN105021708 B CN 105021708B CN 201510492264 A CN201510492264 A CN 201510492264A CN 105021708 B CN105021708 B CN 105021708B
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screen
horizontal sliding
probe
ultrasonic wave
module
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CN105021708A (en
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王子成
官育民
杨文�
宁壮
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Wuhan Zhongke Innovation Technology Co Ltd
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Wuhan Zhongke Innovation Technology Co Ltd
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Abstract

The present invention relates to a kind of visualization ultrasonic wave TOFD weld inspection systems that can be singly used, including ultrasonic inspecting and scanning frame and on-screen data display device, the ultrasound examination and detection data for being each responsible for weld seam are accurately shown, on-screen data display device is loaded on ultrasonic inspecting and scanning frame, while ultrasonic inspecting and scanning frame detects weld seam, data are shown in the special TOFD instruments in distal end, data will be detected again by data wire completely including in the on-screen data display device on ultrasonic inspecting and scanning frame, realize single independent detection, system is easy to use, manpower is reduced to waste, detection efficiency is high and testing result is stable.

Description

The visualization ultrasonic wave TOFD weld inspection systems that can be singly used
Technical field
, can be single more particularly to one kind the present invention relates to a kind of steel pipe and steel plate weld joint ultrasonic TOFD detecting systems The visualization ultrasonic wave TOFD weld inspection systems that people uses;Belong to ultrasonic wave TOFD detection industry technical fields.
Background technology
In ultrasonic wave TOFD detection industries, the scanning detection operation mode traditional to steel pipe steel plate is:One people controls scanning Device carries out scanning to steel pipe steel plate and ensures to be coupled, the data variation for separately needing watch in TOFD detecting instruments people's moment, to two Attentively degree and coherence request are higher by people, and detection efficiency is low, and artificial waste is big.It can be very good however, being changed to people's operation Solve the above problems;Therefore the ultrasonic wave TOFD detection modes of one-man service how are realized, are that a technology urgently to be resolved hurrily is asked Topic.
The content of the invention
The purpose of the present invention in order to overcome the above-mentioned problems of the prior art, and provide it is a kind of can be singly used it is visual Change ultrasonic wave TOFD weld inspection systems, artificial, reduction error can be reduced, provided while detection efficiency is improved reliable steady Fixed testing result.
In order to realize above-mentioned target, the present invention adopts the following technical scheme that:
The visualization ultrasonic wave TOFD weld inspection systems that can be singly used, it is characterised in that:Including ultrasonic inspecting and scanning Frame and the on-screen data display device being loaded on scanning frame, the ultrasonic inspecting and scanning frame include connecting bracket, multiple supports Module, coding module, multiple probe detection modules are taken turns, the connecting bracket includes two horizontal sliding bars, longitudinal slide bar, two Individual handle, two horizontal sliding bars and longitudinal slide bar are combined into I-shape construction frame, and each handle is arranged on two horizontal sliding bar ends Upper and parallel with longitudinal slide bar, multiple support wheel modules are separately mounted to the both sides of two horizontal sliding bars;The coding module bag Encoder, encoder shell, code wheel are included, the encoder is arranged on inside encoder shell, and encoder shell is fixed on a transverse direction On slide bar;The code wheel is connected with encoder axle;Each probe detection module includes probe, probe holder, described each Probe is arranged on a probe holder, on each probe holder difference fixed lateral slide bar;The on-screen data display device includes screen Curtain, screen housing, it is preceding put box, screen mount, the screen is arranged in screen housing, and the screen housing is arranged on screen branch On frame, box is put before described and is directly made integrally with screen housing, the screen mount is fixed on a horizontal sliding bar.
The probe detection module is four, and two of which probe detection module is symmetrically arranged at horizontal sliding bar Both ends, another two probe detection module are symmetrically arranged at the both ends of another horizontal sliding bar.
The support wheel module is three groups, wherein be installed on a horizontal sliding bar the two of two groups of support wheel module symmetries Side, another group of support wheel module are installed on the side of another horizontal sliding bar, with code wheel homonymy.
The screen housing is tightened by hand with screen mount and can fixed, and just can be easily adjusted without instrument.
The probe is tightened by hand with probe holder and can fixed, just can very convenient adjustment module position without instrument.
The support wheel module is tightened by hand with horizontal sliding bar and can fixed, and coding module tightens by hand i.e. with horizontal sliding bar Can be fixed, just can very convenient adjustment position without instrument.
The screen mount is provided with angular adjustment hole position, and the screen housing can adjust screen angle.
The present invention is advantageous in that:The present invention is based on ultrasound examination principle, and ultrasonic inspecting and scanning frame is responsible for steel plate Detected with steel pipe seam, on-screen data display device is responsible for detecting the accurate display of data, and on-screen data display device is loaded into On ultrasonic inspecting and scanning frame, it can be checked while weld seam detection is carried out, and viewing angle can be adjusted arbitrarily, this system can be single People operates with, and detection efficiency is high, and testing result is reliable and stable.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram in a specific embodiment of the invention;
When Fig. 2 is that ultrasonic inspecting and scanning frame and on-screen data display device are in connection status in embodiment illustrated in fig. 1 Side view;
Fig. 3 is the front view of horizontal sliding bar and support wheel module connecting portion in embodiment illustrated in fig. 1;
Fig. 4 is the front view of horizontal sliding bar and probe detection module connecting portion in embodiment illustrated in fig. 1;
Fig. 5 is the dimensional structure diagram of on-screen data display device in embodiment illustrated in fig. 1.
The implication of reference in figure:1st, ultrasonic inspecting and scanning frame, 11, horizontal sliding bar, 12, longitudinal slide bar, 13, handle, 14th, support wheel module, 15, encoder, 16, encoder shell, 17, code wheel, 18, probe, 19, probe holder, 2, on-screen data shows Showing device, 21, screen, 22, screen housing, 23, it is preceding put box, 24, screen mount.
Embodiment
Make specific introduce to the present invention below in conjunction with the drawings and specific embodiments.
The visualization ultrasonic wave TOFD weld inspection systems that can be singly used of the present invention include the He of ultrasonic inspecting and scanning frame 1 On-screen data display device 2, it is respectively used to steel plate, steel pipe seam detection and detection data and shows, and on-screen data display device 2 On ultrasonic inspecting and scanning frame 1, while detecting weld seam, detection data simultaneous display is in the front of people, so as to realize list People operates the purpose of detection weld seam.
As shown in Figure 1, Figure 2, shown in Fig. 3, Fig. 4, Fig. 5, the present invention includes ultrasonic inspecting and scanning frame 1 and is loaded on scanning frame On-screen data display device 2, the ultrasonic inspecting and scanning frame 1 include connecting bracket, three groups of support wheel modules 14, coding module, Four probe detection modules, two of which probe detection module are symmetrically arranged at the both ends of a horizontal sliding bar 11, another two Probe detection module is symmetrically arranged at the both ends of another horizontal sliding bar 11;The connecting bracket includes two horizontal sliding bars 11st, longitudinal 12, two handles 13 of slide bar, two horizontal sliding bars 11 and longitudinal slide bar 12 are combined into I-shape construction frame, often Individual handle 13 is on two ends of horizontal sliding bar 11 and parallel with longitudinal slide bar 12, and three groups of support wheel modules are separately mounted to two The both sides of root horizontal sliding bar 11, wherein the symmetrical both sides for being installed on a horizontal sliding bar 11 of two groups of support wheel modules 14, another Group support wheel module 14 is installed on the side of another horizontal sliding bar 11, with the homonymy of code wheel 17;The coding module includes coding Device 15, encoder shell 16, code wheel 17, the encoder 15 are arranged on the inside of encoder shell 16, and encoder shell 16 is fixed on one On root horizontal sliding bar 11;The code wheel 17 is connected with the axle of encoder 15;Each probe detection module includes probe 18, visited Head frame 19, each probe 18 are arranged on a probe holder 19, and each probe holder 19 is distinguished on fixed lateral slide bar 11,;Institute State on-screen data display device 2 include screen 21, screen housing 22, it is preceding put box 23, screen mount 24, the screen 21 is arranged on In screen housing 22, the screen housing 22 is arranged on screen mount 24, and box 23 is put before described and is directly made with screen housing 22 Make integrally, the screen mount 24 is fixed on a horizontal sliding bar 11.
Wherein, ultrasonic inspecting and scanning frame 1 realizes steel pipe, steel plate weld seam scanning Detection task, and on-screen data display device 2 is pacified Above ultrasonic inspecting and scanning frame 1, all detection data are presented, so that operator checks.
Referring to Fig. 2 and Fig. 3, support wheel module of the present invention and probe detection module can be without instruments, just can be very square with hand Just the row distance that enters is adjusted.
Referring to Fig. 4 and Fig. 5, angled regulation hole position, screen housing 22 can be light manually on screen mount 24 of the present invention Adjust screen angle.
For a better understanding of the present invention, the course of work of the detecting system is briefly described below:
First, three support wheel modules 14 and a coding module position on ultrasonic inspecting and scanning frame 1 are adjusted, is ensured with The heart is symmetrically distributed two-by-two, and in approximately the same plane.Ultrasonic inspecting and scanning frame 2, this process are promoted on tested steel pipe or steel plate It is required that code wheel 17 is always what is rotated.
Then according to weld width, the distance of probe detection module and weld seam is adjusted, each two probe detection module is with welding Stitch Central Symmetry distribution.
Further according to individual demand, the angle of inclination of screen housing 22 is adjusted manually, when ensureing scanning, user watches Data are in a pleasant angle.
Finally ultrasonic inspecting and scanning frame 1 is placed on tested steel pipe or steel plate and starts scanning, while pays close attention to screen number According to the change that data are detected in display device 2, weld defect is found out.
The basic principles, principal features and advantages of the present invention have been shown and described above.The technical staff of the industry should Understand, the invention is not limited in any way for above-described embodiment, all to be obtained by the way of equivalent substitution or equivalent transformation Technical scheme, all fall within protection scope of the present invention.

Claims (6)

1. the visualization ultrasonic wave TOFD weld inspection systems that can be singly used, it is characterised in that:Including ultrasonic inspecting and scanning frame With the on-screen data display device being loaded on scanning frame, the ultrasonic inspecting and scanning frame includes connecting bracket, multiple support wheels Module, coding module, multiple probe detection modules, the connecting bracket include two horizontal sliding bars, a longitudinal slide bar, two Handle, two horizontal sliding bars and longitudinal slide bar are combined into I-shape construction frame, and each handle is arranged on two horizontal sliding bar ends And it is parallel with longitudinal slide bar, multiple support wheel modules are separately mounted to the both sides of two horizontal sliding bars;The coding module includes Encoder, encoder shell, code wheel, the encoder are arranged on inside encoder shell, and encoder shell is fixed on one and laterally slided On bar;The code wheel is connected with encoder axle;Each probe detection module includes probe, probe holder, described each to visit Head is arranged on a probe holder, on each probe holder difference fixed lateral slide bar;The on-screen data display device include screen, Screen housing, it is preceding put box, screen mount, the screen is arranged in screen housing, and the screen housing is arranged on screen mount On, box is put before described and is directly made integrally with screen housing, the screen mount is fixed on a horizontal sliding bar;The screen Screen bracket is provided with angular adjustment hole position, and the screen housing can adjust screen angle;The on-screen data display device is responsible for The accurate display of data is detected, can be checked while weld seam detection is carried out, and viewing angle can be adjusted arbitrarily.
2. the visualization ultrasonic wave TOFD weld inspection systems according to claim 1 that can be singly used, it is characterised in that: The probe detection module is four, and two of which probe detection module is symmetrically arranged at the both ends of a horizontal sliding bar, separately Two probe detection modules are symmetrically arranged at the both ends of another horizontal sliding bar.
3. the visualization ultrasonic wave TOFD weld inspection systems according to claim 1 that can be singly used, it is characterised in that: The support wheel module is three groups, wherein the both sides for being installed on a horizontal sliding bar of two groups of support wheel module symmetries, another group Support wheel module is installed on the side of another horizontal sliding bar, with code wheel homonymy.
4. the visualization ultrasonic wave TOFD weld inspection systems according to claim 1 that can be singly used, it is characterised in that: The screen housing is tightened by hand with screen mount and can fixed.
5. the visualization ultrasonic wave TOFD weld inspection systems according to claim 2 that can be singly used, it is characterised in that: The probe is tightened by hand with probe holder and can fixed.
6. the visualization ultrasonic wave TOFD weld inspection systems that can be singly used according to claim 1 or 3, its feature exist In:The support wheel module is tightened by hand with horizontal sliding bar and can fixed, and coding module tightens by hand with horizontal sliding bar to be consolidated It is fixed.
CN201510492264.8A 2015-08-12 2015-08-12 The visualization ultrasonic wave TOFD weld inspection systems that can be singly used Active CN105021708B (en)

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CN106918644A (en) * 2017-04-24 2017-07-04 南通友联数码技术开发有限公司 A kind of motion detection device for solid wheel shaft ultrasonic inspection

Citations (4)

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Publication number Priority date Publication date Assignee Title
CN201464423U (en) * 2009-03-13 2010-05-12 武汉中科创新技术股份有限公司 Portable multi-channel TOFD detection device
CN203479763U (en) * 2013-11-29 2014-03-12 广东汕头超声电子股份有限公司 TOFD detection two-channel scanning device
CN104777223A (en) * 2013-09-23 2015-07-15 中国石油天然气第一建设公司 Ultrasonic detection scanner for welding joint of double-channel bent tube
CN204903470U (en) * 2015-08-12 2015-12-23 武汉中科创新技术股份有限公司 Visual ultrasonic wave TOFD welding seam detecting system that can singlely use

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US9261490B2 (en) * 2012-03-29 2016-02-16 J. Ray Mcdermott, S.A. Ultrasonic transducer arrangement
EP2906906A1 (en) * 2012-10-15 2015-08-19 Shell Internationale Research Maatschappij B.V. A method of locating and sizing fatigue cracks

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201464423U (en) * 2009-03-13 2010-05-12 武汉中科创新技术股份有限公司 Portable multi-channel TOFD detection device
CN104777223A (en) * 2013-09-23 2015-07-15 中国石油天然气第一建设公司 Ultrasonic detection scanner for welding joint of double-channel bent tube
CN203479763U (en) * 2013-11-29 2014-03-12 广东汕头超声电子股份有限公司 TOFD detection two-channel scanning device
CN204903470U (en) * 2015-08-12 2015-12-23 武汉中科创新技术股份有限公司 Visual ultrasonic wave TOFD welding seam detecting system that can singlely use

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