CN105020349A - Two-gear automatic mechanical transmission for electric car - Google Patents
Two-gear automatic mechanical transmission for electric car Download PDFInfo
- Publication number
- CN105020349A CN105020349A CN201510445174.3A CN201510445174A CN105020349A CN 105020349 A CN105020349 A CN 105020349A CN 201510445174 A CN201510445174 A CN 201510445174A CN 105020349 A CN105020349 A CN 105020349A
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- China
- Prior art keywords
- gear
- shifting
- shaft
- shifting shaft
- position sensor
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/26—Generation or transmission of movements for final actuating mechanisms
- F16H61/28—Generation or transmission of movements for final actuating mechanisms with at least one movement of the final actuating mechanism being caused by a non-mechanical force, e.g. power-assisted
- F16H61/32—Electric motors actuators or related electrical control means therefor
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H63/00—Control outputs from the control unit to change-speed- or reversing-gearings for conveying rotary motion or to other devices than the final output mechanism
- F16H63/02—Final output mechanisms therefor; Actuating means for the final output mechanisms
- F16H63/30—Constructional features of the final output mechanisms
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/02—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion
- F16H3/08—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts
- F16H2003/0818—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion without gears having orbital motion exclusively or essentially with continuously meshing gears, that can be disengaged from their shafts comprising means for power-shifting
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H61/00—Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
- F16H61/26—Generation or transmission of movements for final actuating mechanisms
- F16H61/28—Generation or transmission of movements for final actuating mechanisms with at least one movement of the final actuating mechanism being caused by a non-mechanical force, e.g. power-assisted
- F16H61/32—Electric motors actuators or related electrical control means therefor
- F16H2061/326—Actuators for range selection, i.e. actuators for controlling the range selector or the manual range valve in the transmission
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2200/00—Transmissions for multiple ratios
- F16H2200/0021—Transmissions for multiple ratios specially adapted for electric vehicles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H2306/00—Shifting
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Transmission Device (AREA)
- Structure Of Transmissions (AREA)
Abstract
The invention provides a two-gear automatic mechanical transmission for an electric car. The two-gear automatic mechanical transmission comprises a two-gear mechanical transmission body and a gear-shifting control mechanism. The two-gear automatic mechanical transmission is primarily characterized in that the gear-shifting control mechanism is an automatic control mechanism and comprises a gear-shifting executing mechanism; the gear-shifting executing mechanism is composed of a shell, a gear-shifting shaft and a gear-shifting block; a motor with a worm wheel and worm reducing mechanism is arranged at one end of the gear-shifting shaft; a worm wheel of the worm wheel and worm reducing mechanism is in transmission connection with one end of the gear-shifting shaft; a corner position sensor is arranged at the other end of the gear-shifting shaft and fixedly connected with the gear-shifting shaft; the corner position sensor monitors the gear-shifting position and transmits signals to a control unit so as to judge the gear-shifting position. Gears are switched automatically and rapidly, and no sliding friction loss of a clutch exists. The two-gear automatic mechanical transmission is simple in structure. The gear-shifting motor and the corner position sensor are reliable and efficient and can measure the gear-shifting shaft directly and more accurately, interference factors like transmission clearance between the motor and the gear-shifting shaft are eliminated, and the gear-shifting torque can be adjusted and controlled more effectively in the gear-shifting process.
Description
Technical field
The present invention relates to electrical automobile two gear mechanical transmissions, especially a kind of two gear automatic speed changer for machine used for electric vehicle.
Background technique
Automobile is the traffic tool that the mankind are indispensable, but day by day seriously weighing along with environmental pollution, the continuous minimizing of non-renewable resources, develops the inevitable choice that energy-conservation and new-energy automobile has become countries in the world.Current, the emphasis of China advances pure electric automobile and plug-in hybrid-power automobile industrialization, to promote China's automobile industry overall technology level.
Wherein, the speed change scheme that power system of electric automobile adopts mainly contains following three kinds:
Scheme one adopts fixing reduction speed ratio, relies on motor to realize the task of speed change completely.According to the characteristic curve of motor, fixing reduction speed ratio is operated in high efficiency range while being difficult to make motor ensure power performance, cause start, low speed time electric current large, power consumption is high, and climb unable, high speed motive force is poor, owing to there is no neutral position, for the motor of part noenergy feedback, when can cause descending, electric power generation is to controller recoil electricity, and controller is damaged.
Scheme two is the speed variator systems adopting conventional fuel oil car.Because motor has between high efficient area comparatively wide relative to internal-combustion engine itself, conventional transmissions generally has four to six gears, seems waste one's talent on a petty job for pure electric automobile, and make structure become complicated, cost raises simultaneously.
Scheme three is employing two speed transmissions; Use big retarding ratio during low speed driving, realize good starting performance, when running at high speed, use little reduction speed ratio, meet the requirement of the max speed.Due to the rationality of the program, a lot of people has done successful exploration in this respect.Result for retrieval so that following table one is related invention:
Table one:
Sequence number | Application number | Denomination of invention |
1 | 201210384849.4 | A kind of electric automobile gear device and method for changing speed thereof |
2 | 201420430009.1 | Electric car automatic speed transmission |
3 | 201410093459.0 | The single planetary gear train of electric vehicle two grades of automatic speed changer for machine |
4 | 201120265790.8 | A kind of mechanical transmission of electric vehicle |
5 | 201110067473.X | A kind of drive gear shift mechanism for electric automobile |
6 | 201210185035.8 | The transverse Power Drive Unit of the pure electric automobile of 2 grades of automatic speed changer for machine |
7 | 201310282237.9 | A kind of electric automobile gear device and method for changing speed |
8 | 201210071244.X | A kind of electric car automatic speed transmission |
Patent 1 and 7 adopts fluid torque converter to coordinate fixing reduction speed ratio or planetary gears to provide wider speed change to make up the deficiency of single speed ratio, but the poor efficiency of fluid torque converter itself and labyrinth hinder its extensive use.
The switching of what patent 2 adopted is hydraulic pressure installation control realization height gear, the complexity of hydraulic system itself and the requirement to sealing, gear shifting force size adjustment difficulty etc. makes its advantage be not so good as electric gear shifting mechanism.
Patent 4 realizes parking braking for automotive dynamoelectric machine formula speed changer, proposes a kind of new departure.
Patent 3 adopts simple planetary arrangement to realize two gears switchings, and patent 5 provides the multiple clutch of a kind of employing, is separated by it scheme that adhesive realizes gear shift.Such scheme all needs to complete gear shifting action by hydraulic control system.Patent 6 discloses a kind of second gear automatic speed changer for machine with dry clutch, and clutch is different with traditional arrangement form.Operated clutch and combined cover can realize power and not interrupt gear shift.Active friction plate, driven friction disk and clutch compressing disc is had in the clutch assembly that automatic transmission disclosed in patent 8 adopts, by the combination of magnet control active friction plate and driven friction disk be separated, drive shift fork by stepper motor and then drive synchronizer clutch collar to carry out the automatic switchover of gear.Such scheme all causes system architecture complexity to be increased, and controls difficulty and strengthens.
Summary of the invention
For two gear mechanical transmissions used for electric vehicle, the present invention proposes a kind of two gear machineries used for electric vehicle
automaticallyspeed changer, only arranges height two gears, does not have setting to reverse gear without the need to block selecting device, cancel clutch, utilize electric powered motor motor to coordinate speed governing to complete gearshift synchronous, arrange an automatic controller and realize self shifter.The present invention on guarantee vehicle correlated performance basis, can realize speed changer structure and simplifies most, reduce vehicle cost and deadweight.
Technical conceive: only need height two gears for two gear mechanical transmissions itself used for electric vehicle, utilize motor reversal can realize vehicle backing to traveling, speed changer is without the need to reversing gear, therefore its needs arrange shift control apparatus and without the need to block selecting device.
Technological scheme of the present invention: a kind of two gear automatic speed changer for machine used for electric vehicle, comprise two gear mechanical transmissions, shift control mechanism, it is characterized in that:
The structure of two gear mechanical transmissions: parallel support has input shaft, output shaft in gearbox casing, the output shaft Direct driver transmission input shaft of power motor; Be provided with bottom gear gear train and top gear gear train and synchronizer in gearbox casing, select bottom gear or top gear or neutral position by shift control mechanism control synchro;
Described shift control mechanism is automatic controller, comprise the gear shifting actuating mechanism of housing, shifting shaft, gear shifting pulling head formation, arrange a motor carrying turbine worm reducer structure in shifting shaft one end, the turbine of turbine worm reducer structure with shifting shaft one end in being in transmission connection; The shifting shaft the other end is provided with angle position sensor, and angle position sensor is fixedly connected with shifting shaft; Signal is also passed to control unit by angle position Sensor monitoring drive range, to judge drive range.
Beneficial effect: the characteristic that the present invention takes full advantage of power motor achieves automatic starting, electrodeless variable-speed, and coordinate two shift transmissions and control gear to complete self shifter, gearshift is rapid, the loss of no-clutch sliding wear; Utilize and played the performance of power motor and speed changer, extend rotating speed and torque range, with the simplest structure and least cost, achieve low-speed big and the demand of two aspects of running at high speed; For the motor having energy feedback, also can realize energy regenerating, for the motor of noenergy feedback function, neutral can be utilized to complete and slide; Described speed changer structure is simple, compared with existing machinery speed changer, structure is without too many change, and production continuity is good, and shift motor and angle position sensor plan are joined by institute, reliable and effectively, compare original employing on-off model or integrated transducer detection shift signal on motor, the program directly measures shifting shaft, more accurately, to eliminate between motor and shifting shaft the disturbing factors such as drive gap, more effectively can complete the regulating and control to gearshift moment in shift process.
Accompanying drawing explanation
Fig. 1 is the structural representation of two gear mechanical transmissions in the present invention;
Fig. 2 is the structural representation of shift control mechanism in the present invention.
Embodiment
Shown in composition graphs 1, Fig. 2, further describe the present invention as follows: a kind of two gear automatic speed changer for machine used for electric vehicle, comprise two gear mechanical transmissions, shift control mechanism,
The structure of two gear mechanical transmissions: parallel support has input shaft 3, output shaft 5 in gearbox casing 1, the output shaft Direct driver input shaft 3 of power motor 1; Be provided with bottom gear gear train 7 and top gear gear train 4 and synchronizer 6 in gearbox casing 1, select bottom gear or top gear or neutral position by shift control mechanism control synchro 6;
Described shift control mechanism is automatic controller, comprise the gear shifting actuating mechanism of housing 12, shifting shaft 11, gear shifting pulling head 14 formation, arrange a motor 8 carrying turbine worm reducer structure 9 in shifting shaft 11 one end, the turbine 9-1 of turbine worm reducer structure 9 with shifting shaft 11 one end in being in transmission connection 10; The shifting shaft the other end is provided with angle position sensor 13, and angle position sensor 13 is fixedly connected with shifting shaft 11; Angle position sensor 13 is monitored drive range and signal is passed to control unit, to judge drive range.
The above-mentioned motor 8 carrying turbine worm reducer structure 9 and angle position sensor 13 are prior art matured product, should take into full account the index such as power of motor, angle position sensor detection range during apolegamy.
As shown in Figure 2, turbine 9-1 with shifting shaft 11 one end in be in transmission connection 10 concrete structure be: to coordinate in spline pair or serrations coordinates.Be in transmission connection and may also be other structure, as long as can transmission be realized, as: coupling etc.
Described in the present invention, the combination of two gear mechanical transmissions and shift control mechanism is routine techniques, is not described in detail at this.
Claims (2)
1. two gear automatic speed changer for machine used for electric vehicle, comprise two gear mechanical transmissions, shift control mechanism, it is characterized in that:
The structure of two gear mechanical transmissions: parallel support has input shaft, output shaft in gearbox casing, the output shaft Direct driver transmission input shaft of power motor; Be provided with bottom gear gear train and top gear gear train and synchronizer in gearbox casing, select bottom gear or top gear or neutral position by shift control mechanism control synchro;
Described shift control mechanism is automatic controller, comprise the gear shifting actuating mechanism of housing, shifting shaft, gear shifting pulling head formation, arrange a motor carrying turbine worm reducer structure in shifting shaft one end, the turbine of turbine worm reducer structure with shifting shaft one end in being in transmission connection; The shifting shaft the other end is provided with angle position sensor, and angle position sensor is fixedly connected with shifting shaft; Signal is also passed to control unit by angle position Sensor monitoring drive range, to judge drive range.
2. one according to claim 1 two gear automatic speed changer for machine used for electric vehicle, it is characterized in that the turbine of described turbine worm reducer structure with shifting shaft one end in the concrete structure be in transmission connection: in being that spline pair coordinates or serrations coordinates.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201510445174.3A CN105020349A (en) | 2015-07-27 | 2015-07-27 | Two-gear automatic mechanical transmission for electric car |
Applications Claiming Priority (1)
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CN201510445174.3A CN105020349A (en) | 2015-07-27 | 2015-07-27 | Two-gear automatic mechanical transmission for electric car |
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CN105020349A true CN105020349A (en) | 2015-11-04 |
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CN201510445174.3A Pending CN105020349A (en) | 2015-07-27 | 2015-07-27 | Two-gear automatic mechanical transmission for electric car |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106678360A (en) * | 2015-11-11 | 2017-05-17 | 上海汽车集团股份有限公司 | Car, gearbox of car and motor gear-shifting system and unit |
CN106915276A (en) * | 2015-12-24 | 2017-07-04 | 重庆金美通信有限责任公司 | A kind of pure electric vehicle two-gear automatic speed changing case controller and its control method |
CN109340325A (en) * | 2018-11-19 | 2019-02-15 | 淮南联合大学 | A kind of new type worm wheel formula speed changer and its method for changing speed |
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CN200992144Y (en) * | 2006-12-19 | 2007-12-19 | 比亚迪股份有限公司 | Electric-vehicle drive system |
CN101504071A (en) * | 2009-03-09 | 2009-08-12 | 力帆实业(集团)股份有限公司 | Gearshift of electric car automatic speed transmission |
CN201359077Y (en) * | 2009-03-09 | 2009-12-09 | 力帆实业(集团)股份有限公司 | Electric automobile speed control and shifting mechanism |
CN201875115U (en) * | 2010-07-20 | 2011-06-22 | 浙江中马汽车变速器股份有限公司 | Second gear reducer assembly automatic gear shifting executing mechanism for electric vehicle |
CN201944206U (en) * | 2011-01-24 | 2011-08-24 | 重庆风驰机械制造有限公司 | Two speed transmission for electrocar |
CN203939975U (en) * | 2014-05-28 | 2014-11-12 | 长城汽车股份有限公司 | A kind of shifting vehicle gearbox operating mechanism |
CN204493685U (en) * | 2015-01-19 | 2015-07-22 | 长春孔辉汽车科技股份有限公司 | Two gear AMT automatic speed changing operating mechanisms |
CN204828507U (en) * | 2015-07-27 | 2015-12-02 | 湖北汽车工业学院 | Electric automobile keeps off mechanical automatic gearbox with two |
-
2015
- 2015-07-27 CN CN201510445174.3A patent/CN105020349A/en active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
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CN200992144Y (en) * | 2006-12-19 | 2007-12-19 | 比亚迪股份有限公司 | Electric-vehicle drive system |
CN101504071A (en) * | 2009-03-09 | 2009-08-12 | 力帆实业(集团)股份有限公司 | Gearshift of electric car automatic speed transmission |
CN201359077Y (en) * | 2009-03-09 | 2009-12-09 | 力帆实业(集团)股份有限公司 | Electric automobile speed control and shifting mechanism |
CN201875115U (en) * | 2010-07-20 | 2011-06-22 | 浙江中马汽车变速器股份有限公司 | Second gear reducer assembly automatic gear shifting executing mechanism for electric vehicle |
CN201944206U (en) * | 2011-01-24 | 2011-08-24 | 重庆风驰机械制造有限公司 | Two speed transmission for electrocar |
CN203939975U (en) * | 2014-05-28 | 2014-11-12 | 长城汽车股份有限公司 | A kind of shifting vehicle gearbox operating mechanism |
CN204493685U (en) * | 2015-01-19 | 2015-07-22 | 长春孔辉汽车科技股份有限公司 | Two gear AMT automatic speed changing operating mechanisms |
CN204828507U (en) * | 2015-07-27 | 2015-12-02 | 湖北汽车工业学院 | Electric automobile keeps off mechanical automatic gearbox with two |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106678360A (en) * | 2015-11-11 | 2017-05-17 | 上海汽车集团股份有限公司 | Car, gearbox of car and motor gear-shifting system and unit |
CN106915276A (en) * | 2015-12-24 | 2017-07-04 | 重庆金美通信有限责任公司 | A kind of pure electric vehicle two-gear automatic speed changing case controller and its control method |
CN109340325A (en) * | 2018-11-19 | 2019-02-15 | 淮南联合大学 | A kind of new type worm wheel formula speed changer and its method for changing speed |
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Application publication date: 20151104 |
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