CN105018739A - Efficient and comprehensive aluminium ash recycling method - Google Patents

Efficient and comprehensive aluminium ash recycling method Download PDF

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Publication number
CN105018739A
CN105018739A CN201510458926.XA CN201510458926A CN105018739A CN 105018739 A CN105018739 A CN 105018739A CN 201510458926 A CN201510458926 A CN 201510458926A CN 105018739 A CN105018739 A CN 105018739A
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aluminium
aluminium ash
steps
leaching
ultrasonic wave
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Inventor
张利波
崔维
王仕兴
彭金辉
张耕玮
刘晓华
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

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Abstract

The invention discloses an efficient and comprehensive aluminium ash recycling method and belongs to the field of wet metallurgy. According to the method, aluminium ash and a water solution with a certain pH value are mixed, and leaching is strengthened by ultrasonic wave to recycle aluminium oxide and chlorine salt under ventilating and stirring conditions. According to the method, the recycling efficiency is high; above 98% of chlorine salt and above 90% of aluminium oxide in the aluminium ash can be recycled after 1h reaction; the recycling technology is simple and environment-friendly; the leaching time is greatly shortened; the chlorine salt and aluminium oxide recycled by strengthening leaching under the ultrasonic wave can completely return an electrolytic cell for electrolysis or refining. The technology of recycling the aluminium oxide and the chlorine salt is simple; the direct cost is low; the method can be used for production practice on a large scale; particularly, under the condition that the existing aluminium industry is stagnant, the production cost of metallic aluminium can be directly reduced; the utilization rate of the aluminium ash is improved; and a new power is brought for the aluminium industry.

Description

A kind of method of efficient comprehensive reutilization aluminium ash
Technical field
The present invention relates to a kind of method of efficient comprehensive reutilization aluminium ash, belong to metallurgical industry field.
Background technology
Aluminium is wide at occurring in nature distributed pole, and in the earth's crust, the content of aluminium is about 8%, is only second to oxygen and silicon, occupies the 3rd.But in the middle of various metallic element, aluminium ranks first.Aluminium is the second largest metal that output is only second to iron and steel.
Aluminium ash is the product of slag after cooling processing produced in electrolytic aluminum or cast aluminum-molykote composite material and aluminium scrap regenerative process.It is mainly derived from floating not molten inclusion with aluminium melt surface in fusion process, additive and and additive carries out physics, chemical reaction produces material.Because the slag that these materials produce with other heavy metal meltings is not identical, in loose grey scoriform, be therefore otherwise known as aluminium ash.Aluminium ash composition because of the raw material of each manufacturer and operational condition different and slightly change, but usually all contain metallic aluminium, the oxide compound of aluminium, nitride and carbide, salt, other metal oxide is (as Si0 2, MgO) and some other compositions.In addition, in founding or refining process use insulating covering agent, cause in aluminium ash containing a certain amount of muriate and fluorochemical.
Poisoning metal element (Se, As, Ba, Cd, Cr, Pb etc.) in aluminium ash enters soil and groundwater system and can cause serious heavy metal contamination, salt accumulation in salt-cake can cause salinization in soil, fire hazardous is held when ammonia, hydrogen and methane can be produced after aluminium ash contact water, the arsine gas produced after the impurity such as arsenic wherein and aluminium arsenide and water react not only polluted air after production site enrichment, also can cause the acute hydrogen arsenide poisoning of Close contacts.So, aluminium ash is effectively utilized to have a very big significance, at present, aluminium ash is applied in a lot, as Footwall drift aluminium, reclaim useful salt, the aluminum oxide reclaimed in aluminium ash, produce refractory materials, produce Brown Alundum, synthesized polymer aluminum chloride, produce Tai-Ace S 150, produce sorbent material, synthetic ink aluminum oxide, Load materials, as sweetening agent etc.
Owing to adding a large amount of slagging agents and refining agent in the production process of aluminium, make the content of chlorine element in aluminium ash very high.From the component of raw material, aluminium ash main component Al, Na, F, be the necessary raw material of electrolysis of aluminum, can be considered as the raw material of electrolytic aluminum.If aluminium ash is directly as the raw material of electrolytic aluminum, then muriate can affect the stability of electrolyte system, and NaCl forms Cl in electrolytic process simultaneously 2, affect the safety and environment protection in workshop.The inflammableness skimming produced in the salt slag, scum silica frost and the aluminium pyrometallurgical smelting process that produce in the first furnace slag produced in aluminium ash pyrogenic process smelting process, the crude aluminum refining course of processing is listed in " National Hazard refuse register " by national environmental protection portions in 2008 and development and the reform council.Therefore, how cost-effective comprehensive reutilization aluminium ash produces the important meaning by China's aluminum electrolysis industry.
At present, the domestic treatment process to aluminium ash is roughly divided into two classes: deepfreeze absorption method and thermal treatment absorption method.Deepfreeze absorption method uses vibratory screening apparatus to carry out screening process to aluminium ash, makes aluminium and the separating substances such as Al2O3, fluoride salt; Thermal treatment absorption method is placed on by the aluminium ash just clawed from smelting furnace to fry grey pot, and utilize the heat of aluminium ash self, stir-fry with machinery, in the process stir-fried, molten aluminium is little by little pooled to bottom iron pan, is then scooped out with steel spoon and casts aluminium ingot.But the present basic Dou Shi individual workship of the domestic process to aluminium ash, recovery method is simple, produces a large amount of dusts, serious environment pollution simultaneously.Therefore, current aluminium ash treatment technology chamber contamination environment is not recycle.
In forefathers not only exploratory development, it is also proposed the technology that much can fully utilize aluminium ash.Chinese patent (ZL201410500048.9, a kind of harmless process aluminium ash also prepares the method for sandy alumina, 2014.9.26) disclose a kind of harmless process aluminium ash and prepare the method for sandy alumina, key step is: remelting, alkali cleaning, drying and sintering, stripping, filtration purification, carbon decomposition, roasting, specifically grey for raw material with the aluminium produced in electrolysis of aluminum smelting and aluminium refining process, divide through recovery leaching aluminium, alkali cleaning removing impurities, soda ash sintering, sintered clinker stripping, sodium aluminate solution deep removal of impurities, carbon.After the operation process such as the roasting of aluminium hydroxide separation and abstersion, hydrogen-oxygen words aluminium, carbon dust mother liquid evaporation, obtain sandy alumina product.
Chinese patent (ZL200810115443.X, aluminium and muriatic method in a kind of extraction aluminium ash, 2008.6.24) a kind of aluminium and muriatic method in extraction aluminium ash is disclosed, comprise the following steps: the aluminium can only blamed after aluminium ash is melted by aluminium ash heating completely and with slag layering after, the sucking-off of aluminium liquid is directly sent to casting; The muriate of slag water logging being sent as an envoy in aluminium ash dissolves and enters in water, then carries out solid-liquid separation; Evaporation liquid phase obtains chloride crystallization, and solid phase is as raw material production aluminum oxide.Wherein the rate of recovery of metallic aluminium is greater than 85%, and the muriatic rate of recovery is greater than 80%.
But above-mentioned technology exists following deficiency: the harm not considering villaumite in (1) treating processes, comprehensive reutilization is not carried out to villaumite, both contaminate environment, waste resource; (2) in aluminium ash, the rate of recovery of villaumite is not high, only has about 80%; (2) technical process is complicated, less economical.
Summary of the invention
The present invention is directed to process aluminium ash in the past and can produce dust, flue dust causes environmental pollution, cost is higher, technical process is complicated, less economical problem, provides a kind of process aluminium ash, the method for efficient comprehensive reutilization aluminium ash, particularly to the recovery method of aluminum oxide and villaumite in aluminium ash, solve the problem of environmental pollution and cost increase.
The object of the present invention is to provide a kind of method of efficient comprehensive reutilization aluminium ash, specifically comprise the following steps:
A. aluminium ash is sized mixing in the ratio that liquid-solid ratio is 1:1-5:1 with the aqueous solution that pH value is 3-7, and carry out Strengthen education reaction under ultrasonic field, pass into air simultaneously;
The gas produced when B. leaching intensified by ultrasonic wave in steps A is collected, and obtains ammoniacal liquor with water absorption, both can solve problem of environmental pollution, and also can obtain product ammoniacal liquor;
C. solid-liquor separation is carried out to the slip that intensified by ultrasonic wave in steps A leaches, obtain leach liquor and leached mud;
D. carrying out condensing crystal to obtaining leach liquor in step C, obtaining the refining procedure that villaumite (villaumite mainly exists as sodium chloride) directly can return aluminium;
E. carry out washing to the leached mud obtained in step C to be separated, obtain clean slag and wash water, slag will be cleaned and dry as aluminum oxide, and the wash water obtained be returned in steps A and carries out intensified by ultrasonic wave leaching.
Preferably, hyperacoustic power described in steps A of the present invention is 100W-300W, and the Leaching reaction time is 1-5h.
Preferably, the temperature of condensing crystal described in step D of the present invention is 120-200 DEG C, and the sodium-chlor obtained can return electrorefining operation;
It is aluminum oxide that slag is cleaned in the oven dry obtained in step e, and aluminum oxide directly can return the electrowinning process of aluminium.
Wash water in step e directly can carry out intensified by ultrasonic wave leaching turning back in steps A, can recycle, solve waste water handling problem.
The invention has the beneficial effects as follows:
(1) many to the substance classes of carrying out comprehensive reutilization in aluminium ash: the AlN in aluminium ash, when intensified by ultrasonic wave leaches, can produce a large amount of ammonias, ammonia water is absorbed and can obtain product ammoniacal liquor; Recycle the aluminum oxide in aluminium ash, directly can turn back to electrowinning process, recycle the sodium-chlor in aluminium ash, directly can turn back to refining procedure, greatly reduce AlN, aluminum oxide and sodium-chlor are slatterned by as refuse.
(2) organic efficiency is high: the rate of recovery of sodium-chlor is more than 98%, and the rate of recovery of aluminum oxide is more than 90%.
(3) speed of response is fast: intensified by ultrasonic wave leaches and can reach above-mentioned organic efficiency in 1 hour.
(4) technical process is simple, and less investment, cost is low, environmental protection.
Accompanying drawing explanation
Fig. 1 is process flow sheet of the present invention.
Specific embodiment
Below in conjunction with specific embodiment, the invention will be further described, but protection scope of the present invention is not limited to described content.
Embodiment 1
The method of efficient comprehensive reutilization aluminium ash described in the present embodiment, specifically comprises the following steps:
A. the aqueous solution being 3 by aluminium ash (containing the aluminum oxide of 20% and the muriate of 12.3%) and pH value is sized mixing in the ratio that liquid-solid ratio is 1:1, and under ultrasonic field (ultrasonic power is 100W), carry out Strengthen education reaction 1h, passes into air simultaneously;
The gas produced when B. leaching intensified by ultrasonic wave in steps A is collected, and obtains ammoniacal liquor with water absorption, both can solve problem of environmental pollution, and also can obtain product ammoniacal liquor;
C. solid-liquor separation is carried out to the slip that intensified by ultrasonic wave in steps A leaches, obtain leach liquor and leached mud;
D. carrying out condensing crystal (120 DEG C) to obtaining leach liquor in step C, obtaining the refining procedure that villaumite (villaumite mainly exists as sodium chloride) directly can return aluminium;
E. carry out washing to the leached mud obtained in step C to be separated, obtain clean slag and wash water, slag will be cleaned and dry as aluminum oxide, and the wash water obtained be returned in steps A and carries out intensified by ultrasonic wave leaching.
In the present embodiment, the rate of recovery of sodium-chlor is 98.1%, and the rate of recovery of aluminum oxide is 90.5%.
Embodiment 2
The method of efficient comprehensive reutilization aluminium ash described in the present embodiment, specifically comprises the following steps:
A. the aqueous solution being 4 by aluminium ash (containing the aluminum oxide of 15.5% and the muriate of 10.09%) and pH value is sized mixing in the ratio that liquid-solid ratio is 3:1, and under ultrasonic field (ultrasonic power is 200W), carry out Strengthen education reaction 2h, passes into air simultaneously;
The gas produced when B. leaching intensified by ultrasonic wave in steps A is collected, and obtains ammoniacal liquor with water absorption, both can solve problem of environmental pollution, and also can obtain product ammoniacal liquor;
C. solid-liquor separation is carried out to the slip that intensified by ultrasonic wave in steps A leaches, obtain leach liquor and leached mud;
D. carrying out condensing crystal (150 DEG C) to obtaining leach liquor in step C, obtaining the refining procedure that villaumite (villaumite mainly exists as sodium chloride) directly can return aluminium;
E. carry out washing to the leached mud obtained in step C to be separated, obtain clean slag and wash water, slag will be cleaned and dry as aluminum oxide, and the wash water obtained be returned in steps A and carries out intensified by ultrasonic wave leaching.
In the present embodiment, the rate of recovery of sodium-chlor is 98.4%, and the rate of recovery of aluminum oxide is 91.23%.
Embodiment 3
The method of efficient comprehensive reutilization aluminium ash described in the present embodiment, specifically comprises the following steps:
A. the aqueous solution being 7 by aluminium ash (containing the aluminum oxide of 13.1% and the muriate of 9.29%) and pH value is sized mixing in the ratio that liquid-solid ratio is 5:1, and under ultrasonic field (ultrasonic power is 300W), carry out Strengthen education reaction 2h, passes into air simultaneously;
The gas produced when B. leaching intensified by ultrasonic wave in steps A is collected, and obtains ammoniacal liquor with water absorption, both can solve problem of environmental pollution, and also can obtain product ammoniacal liquor;
C. solid-liquor separation is carried out to the slip that intensified by ultrasonic wave in steps A leaches, obtain leach liquor and leached mud;
D. carrying out condensing crystal (200 DEG C) to obtaining leach liquor in step C, obtaining the refining procedure that villaumite (villaumite mainly exists as sodium chloride) directly returns aluminium;
E. carry out washing to the leached mud obtained in step C to be separated, obtain clean slag and wash water, slag will be cleaned and dry as aluminum oxide, and the wash water obtained be returned in steps A and carries out intensified by ultrasonic wave leaching.
In the present embodiment, the rate of recovery of sodium-chlor is 98.88%, and the rate of recovery of aluminum oxide is 91.93%.
Embodiment 4
The method of efficient comprehensive reutilization aluminium ash described in the present embodiment, specifically comprises the following steps:
A. the aqueous solution being 4 by aluminium ash (containing the aluminum oxide of 21.3% and the muriate of 7.3%) and pH value is sized mixing in the ratio that liquid-solid ratio is 5:1, and under ultrasonic field, (ultrasonic power is 300W) carries out Strengthen education reaction 1h, passes into air simultaneously;
The gas produced when B. leaching intensified by ultrasonic wave in steps A is collected, and obtains ammoniacal liquor with water absorption, both can solve problem of environmental pollution, and also can obtain product ammoniacal liquor;
C. solid-liquor separation is carried out to the slip that intensified by ultrasonic wave in steps A leaches, obtain leach liquor and leached mud;
D. carrying out condensing crystal (150 DEG C) to obtaining leach liquor in step C, obtaining the refining procedure that villaumite (villaumite mainly exists as sodium chloride) directly can return aluminium;
E. carry out washing to the leached mud obtained in step C to be separated, obtain clean slag and wash water, slag will be cleaned and dry as aluminum oxide, and the wash water obtained be returned in steps A and carries out intensified by ultrasonic wave leaching.
In the present embodiment, the rate of recovery of sodium-chlor is 99.21%, and the rate of recovery of aluminum oxide is 94.43%.
Embodiment 5
The method of efficient comprehensive reutilization aluminium ash described in the present embodiment, specifically comprises the following steps:
A. the aqueous solution being 4 by aluminium ash (containing the aluminum oxide of 10.3% and the muriate of 9.43%) and pH value is sized mixing in the ratio that liquid-solid ratio is 3:1, and under ultrasonic field, (200W) carries out Strengthen education reaction 2h, passes into air simultaneously;
The gas produced when B. leaching intensified by ultrasonic wave in steps A is collected, and obtains ammoniacal liquor with water absorption, both can solve problem of environmental pollution, and also can obtain product ammoniacal liquor;
C. solid-liquor separation is carried out to the slip that intensified by ultrasonic wave in steps A leaches, obtain leach liquor and leached mud;
D. carry out condensing crystal (180 DEG C) to obtaining leach liquor in step C, obtain villaumite, the villaumite obtained mainly exists as sodium chloride, and sodium-chlor directly can return the refining procedure of aluminium;
E. carry out washing to the leached mud obtained in step C to be separated, obtain clean slag and wash water, slag will be cleaned and dry as aluminum oxide, and the wash water obtained be returned in steps A and carries out intensified by ultrasonic wave leaching.
In the present embodiment, the rate of recovery of sodium-chlor is 99.01%, and the rate of recovery of aluminum oxide is 92.83%.

Claims (4)

1. a method for efficient comprehensive reutilization aluminium ash, is characterized in that, specifically comprise the following steps:
A. aluminium ash is sized mixing in the ratio that liquid-solid ratio is 1:1-5:1 with the aqueous solution that pH value is 3-7, and carry out Strengthen education reaction under ultrasonic field, pass into air simultaneously;
The gas produced when B. leaching intensified by ultrasonic wave in steps A is collected, and obtains ammoniacal liquor with water absorption;
C. solid-liquor separation is carried out to the slip that intensified by ultrasonic wave in steps A leaches, obtain leach liquor and leached mud;
D. carrying out condensing crystal to obtaining leach liquor in step C, obtaining the refining procedure that villaumite directly can return aluminium;
E. carry out washing to the leached mud obtained in step C to be separated, obtain clean slag and wash water, slag will be cleaned and dry as aluminum oxide, and the wash water obtained be returned in steps A and carries out intensified by ultrasonic wave leaching.
2. the method for efficient comprehensive reutilization aluminium ash according to claim 1, it is characterized in that: hyperacoustic power range described in steps A is 100W-300W, the Leaching reaction time is 1-5h.
3. the method for efficient comprehensive reutilization aluminium ash according to claim 1, is characterized in that: the temperature of condensing crystal described in step D is 120-200 DEG C.
4. the method for efficient comprehensive reutilization aluminium ash according to claim 1, is characterized in that: the aluminum oxide obtained in step e directly can return the electrowinning process of aluminium.
CN201510458926.XA 2015-07-31 2015-07-31 Efficient and comprehensive aluminium ash recycling method Pending CN105018739A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106086938A (en) * 2016-06-30 2016-11-09 中南大学 A kind of ultrasonic assistant alkaline pressure of oxygen leaching reclaims the method for electrolyte in aluminium electroloysis waste lining
CN106399693A (en) * 2016-10-08 2017-02-15 淄博海慧工程设计咨询有限公司 Overall treatment and utilization method for aluminum ash
CN114149017A (en) * 2021-11-10 2022-03-08 贵阳铝镁设计研究院有限公司 Method for continuously and stably operating one-stage dissolution process in comprehensive utilization process of aluminum ash
CN115323173A (en) * 2022-07-06 2022-11-11 福建有道贵金属材料科技有限公司 Cyanide-free recovery method of solid waste containing precious metals

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106086938A (en) * 2016-06-30 2016-11-09 中南大学 A kind of ultrasonic assistant alkaline pressure of oxygen leaching reclaims the method for electrolyte in aluminium electroloysis waste lining
CN106086938B (en) * 2016-06-30 2019-01-04 中南大学 A kind of method that electrolyte in aluminium electroloysis waste lining is recycled in the leaching of ultrasonic wave auxiliary pressurized alkali
CN106399693A (en) * 2016-10-08 2017-02-15 淄博海慧工程设计咨询有限公司 Overall treatment and utilization method for aluminum ash
CN114149017A (en) * 2021-11-10 2022-03-08 贵阳铝镁设计研究院有限公司 Method for continuously and stably operating one-stage dissolution process in comprehensive utilization process of aluminum ash
CN115323173A (en) * 2022-07-06 2022-11-11 福建有道贵金属材料科技有限公司 Cyanide-free recovery method of solid waste containing precious metals
CN115323173B (en) * 2022-07-06 2024-05-17 福建有道贵金属材料科技有限公司 Cyanide-free recovery method for precious metal-containing solid waste

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