CN105015015A - Energy-saving transmission mechanism of ball press machine - Google Patents
Energy-saving transmission mechanism of ball press machine Download PDFInfo
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- CN105015015A CN105015015A CN201510452926.9A CN201510452926A CN105015015A CN 105015015 A CN105015015 A CN 105015015A CN 201510452926 A CN201510452926 A CN 201510452926A CN 105015015 A CN105015015 A CN 105015015A
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- ball press
- driving rollers
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- driving
- transmission
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Abstract
The invention relates to an energy-saving transmission mechanism of a ball press machine. The energy-saving transmission mechanism comprises a motor, a speed reducer, a transmission spindle with one end connected with the speed reducer and a transmission main gear fixedly mounted at the other end of the transmission spindle. The transmission spindle is mounted on a conjoined double-shaft bearing seat through transmission bearings, and a driving roller shaft is mounted on the conjoined double-shaft bearing seat through transmission bearings. A ball press machine driving roller is mounted on the driving roller shaft, and a driving roller gear engaged with the transmission main gear is mounted at the end of the ball press machine driving roller. A driven roller shaft is mounted through driven roller shaft bearings and driven roller shaft bearing seats. A ball press machine driven roller is mounted on the driven roller shaft, and a driven roller gear engaged with the driving roller gear is mounted at the end of the driven roller shaft. The driving roller and the driven roller of the ball press machine are matched, and energy conservation is obvious; the acting point of force is long, the load of the speed reducer and the load of the motor are greatly lowered, and the load of the driving roller shaft is reduced; deviation, deflection and slight shock are eliminated, rigidity and stability of the machine are improved, and the product quality is improved.
Description
Technical field
The invention belongs to powder pressure ball machine field, relate to a kind of ball press energy-saving transmission mechanism that product quality can be made to be largely increased.
Background technology
The transmission mechanism that ball press field manufactures and designs for many years is work like this: motor drives reductor, power is passed to roll driving shaft by the shaft coupling on speed reducer output shaft, driving shaft gear is driven while driving shaft drives king roller work, driving shaft gear drives driven shaft gear again, driven gear drives driven axle again, and driven axle drives passive roll relatively to work.This traditional kind of drive, there are less than three serious unreasonable problems: 1, moment of torsion is little, expend power serious, because power is applied to roll edge, force from roll centre, force position short (metaphor is that the handle of wrench is short mutually), drive mechanism not science is unreasonable; 2, power drives to driven axle again from driving shaft, and driving shaft subjects two kinds of pressure, and one is total driving force of equipment, and two is separately pressure and the tangential force of driving rollers; 3, because ball press is two roll relative tight cooperatings, it is uneven that this transmission can cause the transmission producing power to distribute, skewness can be produced, and deflection imbalance will produce vibrations and microseism, and this weakness of ball press and key just, microseism causes too low, the direct quality affecting finished product of balling ratio.
Summary of the invention
The object of the invention is to improve the irrational problem of transmission in prior art and a kind of obvious energy conservation is provided, sharing of load is average, deviation deflection and microseism can be eliminated, increase rigidity and the stability of machine, the ball press energy-saving transmission mechanism that product quality is largely increased.
The object of the present invention is achieved like this: a kind of ball press energy-saving transmission mechanism, comprise motor, the decelerator be connected with electric-motor drive, the transmission main shaft that one end is connected with reducer output shaft by transmission coupling, be fixedly mounted on the driving pinion on the transmission main shaft other end, it is characterized in that: transmission main shaft is arranged in one of them dead eye on the conjuncted twin shaft bearing block of frame by drive bearing, also by drive bearing, driving rollers axle is installed in same another dead eye on conjuncted twin shaft bearing block, this driving rollers axle is provided with ball press driving rollers, the driving rollers gear be meshed with driving pinion is installed in the end of ball press driving rollers, in frame, by passive roll mandrel bearing and passive roll mandrel bearing block, passive roll mandrel is also installed simultaneously, passive roll mandrel is provided with the passive roll of ball press, the passive roller gear be meshed with driving rollers gear is installed in the end of passive roll mandrel, ball press driving rollers and the passive roll of ball press closely cooperate mutually.
The gear diameter of driving pinion is less than the gear diameter of driving rollers gear and passive roller gear.
Described conjuncted twin shaft bearing block refers to a rack-mounted solid housing, with two dead eyes on this solid housing, this solid housing by left end cap, intermediate and right end cap with fastening bolt be connected be tightened to one, be arranged symmetrically on the left and right sides of frame, half driving rollers axis hole and half transmission main shaft hole is respectively about intermediate, left end cap offers half driving rollers axis hole, right end cap offers half transmission main shaft hole, and three merges by bolt the formation solid housing that tightens together.
The middle part upper-lower position of intermediate has lightening hole.
The present invention has following good effect:
1, energy-conservation aobvious heat, because the change of drive line, be that little driving pinion is prizing driving rollers gear wheel now, force position is long, and metaphor is that the handle of wrench has been grown mutually, and moment increases, and the load of corresponding decelerator and motor have dropped greatly.
2, the change of drive line, balances and alleviates the load of driving rollers axle, eliminates the risk of driving rollers axle.
3, because the mean allocation of load, eliminate deviation deflection and microseism, add rigidity and the stability of machine, product quality can be made to be largely increased.
Accompanying drawing explanation
Fig. 1 is existing ball press drive system structure schematic diagram.
Fig. 2 is structural representation of the present invention.
Fig. 3 is the structural representation of conjuncted twin shaft bearing block of the present invention.
Fig. 4 is the B-B sectional view of conjuncted twin shaft bearing block of the present invention.
Fig. 5 is the A-A sectional view of conjuncted twin shaft bearing block of the present invention.
Fig. 6 is the top view of conjuncted twin shaft bearing block of the present invention.
Detailed description of the invention
As shown in Figure 1, ball press field for many years conventional drives is work like this: motor drives reductor, power is passed to roll driving shaft by the shaft coupling on speed reducer output shaft, driving shaft gear is driven while driving shaft drives king roller work, driving shaft gear drives driven shaft gear again, driven gear drives driven axle again, and driven axle drives passive roll relatively to work.This traditional kind of drive, there are less than three serious unreasonable problems: 1, moment of torsion is little, expend power serious, because power is applied to roll edge, force from roll centre, force position short (metaphor is that the handle of wrench is short mutually), drive mechanism not science is unreasonable; 2, power drives to driven axle again from driving shaft, and driving shaft subjects two kinds of pressure, and one is total driving force of equipment, and two is separately pressure and the tangential force of driving rollers; 3, because ball press is two roll relative tight cooperatings, it is uneven that this transmission can cause the transmission producing power to distribute, skewness can be produced, and deflection imbalance will produce vibrations and microseism, and this weakness of ball press and key just, microseism causes too low, the direct quality affecting finished product of balling ratio.
As Fig. 2, shown in 3, the invention discloses a kind of ball press energy-saving transmission mechanism, comprise motor 1, the decelerator 2 be connected with electric-motor drive, the transmission main shaft 4 that one end is connected with reducer output shaft by transmission coupling 3, be fixedly mounted on the driving pinion 6 on the transmission main shaft other end, it is characterized in that: transmission main shaft 4 is arranged on the conjuncted twin shaft bearing block 5 of frame by drive bearing, on conjuncted twin shaft bearing block 5, also by drive bearing, driving rollers axle is installed equally, this driving rollers axle is provided with ball press driving rollers 10, the driving rollers gear 7 be meshed with driving pinion 6 is installed in the end of ball press driving rollers 10, in frame, by passive roll mandrel bearing and passive roll mandrel bearing block 9, passive roll mandrel is also installed simultaneously, passive roll mandrel is provided with the passive roll 11 of ball press, the passive roller gear 8 be meshed with driving rollers gear 7 is installed in the end of passive roll mandrel, ball press driving rollers 10 and the passive roll 11 of ball press closely cooperate mutually, and it is right that ball press driving rollers 10 and the passive roll of ball press 11 relatively rotate, and carries out compacting balling-up to being difficult to shaping granular material, are characterized in that briquetting pressure is large, main frame revolution is adjustable.The gear diameter of driving pinion 6 is less than the gear diameter of driving rollers gear 7 and passive roller gear 8.
As Fig. 2, 3, 4, 5, shown in 6, described conjuncted twin shaft bearing block 5 refers to a rack-mounted solid housing, with two dead eyes on this solid housing, this solid housing is by left end cap, intermediate and right end cap are connected by fastening bolt and are tightened to one, be arranged symmetrically on the left and right sides of frame, half driving rollers axis hole and half transmission main shaft hole is respectively about intermediate, left end cap offers half driving rollers axis hole, right end cap offers half transmission main shaft hole, three merges by bolt the formation solid housing that tightens together.The middle part upper-lower position of intermediate has lightening hole.
Transmission main shaft 4 is arranged on the conjuncted twin shaft bearing block 5 of frame by drive bearing.Described conjuncted twin shaft bearing block 5 refers to a rack-mounted overall bearing block, the bearing block of this entirety has two dead eyes, the bearing block of this entirety by left end cap, intermediate and right end cap with fastening bolt be connected and be tightened to one, be arranged symmetrically on the left and right sides of frame, half driving rollers axis hole 11 and half transmission main shaft hole 12 is respectively about intermediate, left end cap offers half driving rollers axis hole 12, and right end cap offers half transmission main shaft hole 12.Transmission main shaft 4 is just arranged in the transmission main shaft hole on the conjuncted twin shaft bearing block 5 of frame by drive bearing, after transmission main shaft 4 being installed two bearings, push half transmission main shaft hole on the right of intermediate, the right-hand member cover bolt offering half transmission main shaft hole is connected with intermediate, thus installs transmission main shaft 4.
On conjuncted twin shaft bearing block 5, also by drive bearing, driving rollers axle is installed equally, this driving rollers axle is provided with ball press driving rollers 10, the driving rollers gear 7 be meshed with driving pinion 6 is installed in the end of ball press driving rollers 10; After driving rollers axle being installed two bearings, push half driving rollers axis hole on the intermediate left side, the left end cover bolt offering half driving rollers axis hole is connected with intermediate, thus installs driving rollers axle.
In frame, by passive roll mandrel bearing and passive roll mandrel bearing block 9, passive roll mandrel is also installed simultaneously, passive roll mandrel is provided with the passive roll 11 of ball press, the passive roller gear 8 be meshed with driving rollers gear 7 is installed in the end of passive roll mandrel; Ball press driving rollers 10 and the passive roll 11 of ball press closely cooperate mutually.Passive roll mandrel bearing block 9 is provided separately with conjuncted twin shaft bearing block 5.The gear diameter of driving pinion 6 is less than the gear diameter of driving rollers gear 7 and passive roller gear 8.
Described conjuncted twin shaft bearing block 5 refers to a rack-mounted overall bearing block, the bearing block of this entirety has two dead eyes, the bearing block of this entirety by left end cap, intermediate and right end cap with fastening bolt be connected and be tightened to one, be arranged symmetrically on the left and right sides of frame, half driving rollers axis hole and half transmission main shaft hole is respectively about intermediate, left end cap offers half driving rollers axis hole, and right end cap offers half half transmission main shaft hole.The middle part upper-lower position of intermediate has lightening hole.
Driving rollers axle of the present invention across between two conjuncted twin shaft bearing blocks 5, and is arranged side by side on same conjuncted twin shaft bearing block with transmission main shaft 4; Driving rollers axle is provided with driving rollers 10, and driving rollers 10 is also across between two bearing blocks; The driving rollers gear 7 be meshed with driving pinion 6 is installed in the end of driving rollers axle; Power is delivered on driving rollers gear 7 by motor 1, decelerator 2, transmission coupling 3, transmission main shaft 4, driving pinion 6, and driving rollers gear 7 rotates and drives driving rollers 10 to work;
In frame, be also provided with passive roll mandrel by bearing and bearing block, passive roll mandrel both sides are arranged between two bearing blocks 9 by the bearing of both sides, and passive roll mandrel is arranged side by side with driving rollers axle across between two bearing blocks simultaneously; Passive roll mandrel is provided with passive roll 11, the passive roller gear 8 be meshed with driving rollers gear 7 is installed in the end of passive roll mandrel; Driving rollers 10 and passive roll 11 are arranged side by side and mutually closely cooperate.Power is delivered on passive roller gear 8 through driving rollers gear 7, thus drives passive roll 11 to rotate.Therefore driving rollers 10 rotates and carries out pressure ball work together with passive roll 11.
The present invention increases transmission main shaft, transmission main shaft bearing block, driving pinion design on original basis, and transmission main shaft, driving rollers axle, passive roll mandrel are arranged side by side as integral design, are conducive to stability.Therefore drive mechanism of the present invention is such (shown in Fig. 2); Motor drives reductor, power by the shaft coupling on speed reducer output shaft, is passed to ball press transmission main shaft, transmission main shaft drives that driving pinion, driving pinion drive driving rollers gear, driving rollers gear drives passive roller gear again.
Claims (4)
1. a ball press energy-saving transmission mechanism, comprise motor (1), the decelerator (2) be connected with electric-motor drive, the transmission main shaft (4) that one end is connected with reducer output shaft by transmission coupling (3), be fixedly mounted on the driving pinion (6) on the transmission main shaft other end, it is characterized in that: transmission main shaft (4) is arranged on the conjuncted twin shaft bearing block (5) of frame by drive bearing, on conjuncted twin shaft bearing block (5), also by drive bearing, driving rollers axle is installed equally, this driving rollers axle is provided with ball press driving rollers (10), the driving rollers gear (7) be meshed with driving pinion (6) is installed in the end of ball press driving rollers (10), in frame, by passive roll mandrel bearing and passive roll mandrel bearing block (9), passive roll mandrel is also installed simultaneously, passive roll mandrel is provided with the passive roll of ball press (11), the passive roller gear (8) be meshed with driving rollers gear (7) is installed in the end of passive roll mandrel, ball press driving rollers (10) and the passive roll of ball press (11) closely cooperate mutually.
2. ball press energy-saving transmission mechanism according to claim 1, is characterized in that: the gear diameter of driving pinion (6) is less than the gear diameter of driving rollers gear (7) and passive roller gear (8).
3. ball press energy-saving transmission mechanism according to claim 1, it is characterized in that: described conjuncted twin shaft bearing block (5) refers to a rack-mounted solid housing, with two dead eyes on this solid housing, this solid housing is by left end cap, intermediate and right end cap are connected by fastening bolt and are tightened to one, be arranged symmetrically on the left and right sides of frame, half driving rollers axis hole and half transmission main shaft hole is respectively about intermediate, left end cap offers half driving rollers axis hole, right end cap offers half transmission main shaft hole, three merges by bolt the formation solid housing that tightens together.
4. ball press energy-saving transmission mechanism according to claim 3, is characterized in that: the middle part upper-lower position of intermediate has lightening hole.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510452926.9A CN105015015A (en) | 2015-07-29 | 2015-07-29 | Energy-saving transmission mechanism of ball press machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510452926.9A CN105015015A (en) | 2015-07-29 | 2015-07-29 | Energy-saving transmission mechanism of ball press machine |
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| Publication Number | Publication Date |
|---|---|
| CN105015015A true CN105015015A (en) | 2015-11-04 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510452926.9A Pending CN105015015A (en) | 2015-07-29 | 2015-07-29 | Energy-saving transmission mechanism of ball press machine |
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| CN (1) | CN105015015A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105437598A (en) * | 2015-11-30 | 2016-03-30 | 洛阳绿仁环保设备有限公司 | Fluorite powder ball press machine |
-
2015
- 2015-07-29 CN CN201510452926.9A patent/CN105015015A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105437598A (en) * | 2015-11-30 | 2016-03-30 | 洛阳绿仁环保设备有限公司 | Fluorite powder ball press machine |
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Application publication date: 20151104 |