CN105014906B - A kind of forming method of section bar - Google Patents

A kind of forming method of section bar Download PDF

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Publication number
CN105014906B
CN105014906B CN201510454879.1A CN201510454879A CN105014906B CN 105014906 B CN105014906 B CN 105014906B CN 201510454879 A CN201510454879 A CN 201510454879A CN 105014906 B CN105014906 B CN 105014906B
Authority
CN
China
Prior art keywords
section bar
inner muscle
cavity
cooling
extrusion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201510454879.1A
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Chinese (zh)
Other versions
CN105014906A (en
Inventor
曲路明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dalian Tgi X-Trusion Technology Co Ltd
Original Assignee
Dalian Tgi X-Trusion Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dalian Tgi X-Trusion Technology Co Ltd filed Critical Dalian Tgi X-Trusion Technology Co Ltd
Priority to CN201510454879.1A priority Critical patent/CN105014906B/en
Publication of CN105014906A publication Critical patent/CN105014906A/en
Application granted granted Critical
Publication of CN105014906B publication Critical patent/CN105014906B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • B29C48/154Coating solid articles, i.e. non-hollow articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/001Combinations of extrusion moulding with other shaping operations
    • B29C48/0013Extrusion moulding in several steps, i.e. components merging outside the die
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/30Extrusion nozzles or dies

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Blow-Moulding Or Thermoforming Of Plastics Or The Like (AREA)

Abstract

The invention discloses a kind of forming method of section bar, the section bar includes outer wall and is arranged at the Inner muscle of the outer pars intramuralis, it is characterised in that comprise the following steps:1)Inner muscle is made by extrusion die, after standby after Inner muscle cooling and shapings;2)By the Inner muscle after feed inlet end is inserted in the cavity of co-extrusion die head, outer wall section bar base-material is added into co-extrusion die head, Inner muscle is extruded jointly with melting outer wall parison, cooling and shaping.The step extrusion of section bar is improved to two steps extrusion by the forming method, and the problem of solving section bar Inner muscle cooling difficulties is convenient and easy with reasonable in design, with low cost, and production efficiency is high, the advantages of yield is big.

Description

A kind of forming method of section bar
Technical field
The present invention relates to architectural shape, a kind of forming method of section bar is specifically provided.
Background technology
Section bar is essential construction material in building trade, at present, and section bar can be by rolling, extrusion, the work such as casting Skill is made, and is extruded as relatively conventional processing technology.
Generally, there is the multi-cavity structure formed by Inner muscle in section bar, and section bar is in process of production, Inner muscle can not be with cooling Stock mould cooling end is directly contacted, and causes amount of heat to be gathered in inside section bar, and cooling effectiveness is substantially reduced.In order to solve section bar The problem of Inner muscle is cooled down, it has to increase the length of cooler-shaper or reduce the speed of production of product, have a strong impact on The production cost and speed of production of manufacturer.
Therefore, the cooling velocity for how solving above-mentioned section bar Inner muscle is slow, as people's urgent problem to be solved.
The content of the invention
In consideration of it, it is an object of the invention to provide a kind of forming method of section bar, at least to solve Inner in conventional section bar The cooling velocity of muscle is slow, the problem of causing the high production cost of section bar or slow speed of production.
The technical scheme that the present invention is provided, specifically, a kind of forming method of section bar, the section bar includes outer wall and set It is placed in the Inner muscle of the outer pars intramuralis, it is characterised in that comprise the following steps:
1)Inner muscle is made by extrusion die, after standby after Inner muscle cooling and shapings;
2)By the Inner muscle after feed inlet end is inserted in the cavity of co-extrusion die head, outer wall section bar is added into co-extrusion die head Base-material, Inner muscle is extruded jointly with melting outer wall parison, cooling and shaping.
It is preferred that, the temperature in the co-extrusion die head is 180 ~ 200 DEG C, and the melt pressure of co-extrusion die head is 200 ~ 400bar.
Further preferably, the co-extrusion get to know including the machine neck 1 being sequentially connected, rebound 2, compression plate 3, preformed board 4, It is provided with sprue 11, the rebound 2 and is provided with and the sprue in profiled sheeting 5 and mouth template 6, the machine neck 1 The spreader 41 being protruding in the sprue 11 of the machine neck 1 is provided with the middle of 11 runners 21 communicated, the preformed board 4 And be provided with the spreader 41 in the middle of first cavity 411, the mouth template 6 and be provided with core 61, set on the core 61 Be equipped with the second cavity 611, described one end of core 61 extend in the die cavity of the profiled sheeting 5 and the preformed board 4 with it is described Spreader 41 connects, and the second cavity 611 of the core 61 is communicated with the first cavity 411 of the spreader 41, for Inner The placement of muscle.
The forming method for the section bar that the present invention is provided, two step extrusion moldings are improved to by a step extrusion molding of traditional section bar, will The Inner muscle that can not be directly contacted with cooling end in cooler-shaper is extruded in advance, cooling fully after, then with the outer wall one in section bar With extrusion, because section bar Inner muscle has been cooled down fully, therefore the cooling of section bar outer wall need to be only carried out, you can, and then effectively solve Cooling problem in product moulding, need not both lengthen the length of cooler-shaper, without the speed of production of reduction section bar.
The forming method for the section bar that the present invention is provided, convenient and easy with reasonable in design, with low cost, production efficiency is high, The advantages of yield is big.
Brief description of the drawings
Fig. 1 is the structural representation of co-extrusion die head;
Fig. 2 is the structural representation of section bar.
Embodiment
The present invention is further expalined with reference to specific embodiment, but be not intended to limit the invention Protection domain.
During in order to solve that section bar is carried out into step extrusion in the prior art, because the Inner muscle in section bar can not be with cooling and shaping Cooling position in mould is directly contacted, and causes amount of heat to be gathered in inside section bar, causes the Inner muscle cooling velocity of section bar slow, Production firm has to that the problem of pattern lengthens or reduces speed of production will be cooled to, and present embodiment provides a kind of section bar Forming method, changes into active cooling by passive cooling by the Inner muscle in section bar, a conventional step extrusion molding is improved into two steps Extrusion molding, the section bar includes outer wall and is arranged at the Inner muscle of the outer pars intramuralis, and specific forming step includes:
1)Inner muscle is made by extrusion die, after standby after Inner muscle cooling and shapings;
2)By the Inner muscle after feed inlet end is inserted in the cavity of co-extrusion die head, outer wall section bar is added into co-extrusion die head Base-material, Inner muscle is extruded jointly with melting outer wall parison, cooling and shaping.
In the forming method, the Inner muscle that can not be directly contacted with the cooling end being cooled in pattern in the past has been prepared first Into and after cooling and shaping, then muscle in finished product being put into the cavity left in advance according to Inner muscle position in co-extrusion die head, then Outer wall section bar base-material is added, Inner muscle is extruded jointly with outer wall, now, cooling and shaping is finished due to Inner muscle, it is only necessary to The cooling and shaping of section bar outer wall is carried out, and the outer wall of section bar can directly connect with the cooling end in cooling shaping mould Touch, shorten cool time, substantially increase production efficiency and reduce die cost.In the case that speed of production is certain, The length of cooler-shaper is shortened, and reduces the cost of mould;In the case that cooler-shaper length is certain, it can improve Extruded velocity 30% ~ 40%.
Wherein, step 1)In in muscle be made by what extrusion die was produced, due to the simple shape of interior muscle, lead to Often be " one " font, thickness is thin, generally only between 0.8 ~ 1.2mm, so involved production equipment and mould nor It is often simple.Equipment aspect, all extruders for producing PVC profile are suitable for the production of the interior muscle;In terms of mould, one The die head of 130mm or so length(Die head length can be variant because of each mould producer design concept difference), an easy cooling Device(The cooler-shaper of 1 100mm length, the bosh of a 1m length)It can reach the production need for producing the interior muscle Will.In addition, the Inner muscle can also direct outsourcing finished product.
Step 2)For in co-extrusion production process, wherein, it is preferable that co-extrusion die head temperature is 180 ~ 200 DEG C, co-extrusion die head melt Pressure is 200 ~ 400bar, and other production processes of co-extrusion use normal production technology, and each producer is different because of condition, raw Production. art has a little difference, but the quality of product can't be had a huge impact.Step 2 in fact)Simply by altogether The Normal practice of extrusion die head, is that muscle reserves cavity in die head in finished product, when mould start traction section bar when, by muscle in finished product with Melting outer wall parison is together pulled out.
The method for forming section provided using the present embodiment(Two-step method)The section bar produced, will not be to providing in national standard Appearance and size, impact resistance, weldability, ageing resistance produces any influence, complies fully with requirement of the national standard to section bar.
Wherein, the co-extrusion is got to know concrete structure, reference can be made to Fig. 1, the co-extrusion get to know including be sequentially connected machine neck 1, Sprue 11, the mistake are provided with rebound 2, compression plate 3, preformed board 4, profiled sheeting 5 and mouth template 6, the machine neck 1 It is provided with to be provided with the middle of the runner 21 communicated with the sprue 11, the preformed board 4 on cab apron 2 and is protruding to the machine It is provided with the middle of the first cavity 411, the mouth template 6 and sets on spreader 41 and the spreader 41 in the sprue 11 of neck 1 It is equipped with core 61, the core 61 and is provided with the second cavity 611, described one end of core 61 extends to the profiled sheeting 5 and institute Connect in the die cavity for stating preformed board 4 with the spreader 41, and the second cavity 611 of the core 61 and the spreader 41 The first cavity 411 communicate, the placement for Inner muscle.
Embodiment 1
Section bar as shown in Figure 2 is made, the section bar includes the outer wall A and Inner muscle B being arranged inside the outer wall A, tool The forming step of body is:
1)Inner muscle base-material is injected in die head, will be melted after Inner muscle parison extrusion by extruder, and be put into cooler-shaper Middle carry out cooling and shaping, wherein, the Inner muscle is " one " font;
2)By the Inner muscle after above-mentioned cooling and shaping after feed inlet end is inserted in the reserved cavity of co-extrusion die head, to coextruding die Outer wall section bar base-material is added in head, by Inner muscle with after melting outer wall parison jointly extrusion, outer wall is carried out by cooler-shaper Cooling and shaping, wherein, co-extrusion die head temperature is 180 ~ 200 DEG C, and co-extrusion die head melt pressure is 200 ~ 400bar.
Wherein, the co-extrusion is got to know including the machine neck 1 being sequentially connected, rebound 2, compression plate 3, preformed board 4, profiled sheeting 5 and mouth template 6, it is provided with to be provided with sprue 11, the rebound 2 in the machine neck 1 and is communicated with the sprue 11 Runner 21, the spreader 41 that is protruding in the sprue 11 of the machine neck 1 is provided with the middle of the preformed board 4 and described It is provided with spreader 41 in the middle of first cavity 411, the mouth template 6 and is provided with core 61, is provided with the core 61 Two cavitys 611, described one end of core 61 is extended in the die cavity of the profiled sheeting 5 and the preformed board 4 and the spreader 41 connect, and the second cavity 611 of the core 61 is communicated with the first cavity 411 of the spreader 41, for putting for Inner muscle Put.
Performance detection is carried out to the section bar made in the present embodiment, national standard is complied fully with:《GB/T 8814-2004 Door, window not plasticized polyvinyl chloride (PVC-U) section bar》In specific requirement.

Claims (1)

1. a kind of forming method of section bar, the section bar includes outer wall and is arranged at the Inner muscle of the outer pars intramuralis, its feature It is, comprises the following steps:
1)Inner muscle is made by extrusion die, after standby after Inner muscle cooling and shapings;
2)By the Inner muscle after feed inlet end is inserted in the cavity of co-extrusion die head, outer wall section bar base is added into co-extrusion die head Material, Inner muscle is extruded jointly with melting outer wall parison, cooling and shaping;
Temperature in the co-extrusion die head is 180 ~ 200 DEG C, and melt pressure is 200 ~ 400bar;
The co-extrusion is got to know including the machine neck being sequentially connected(1), rebound(2), compression plate(3), preformed board(4), profiled sheeting (5)And mouth template(6), the machine neck(1)Inside it is provided with sprue(11), the rebound(2)On be provided with and the master Runner(11)The runner communicated(21), the preformed board(4)Centre, which is provided with, is protruding to the machine neck(1)Sprue (11)Interior spreader(41)And the spreader(41)On be provided with the first cavity(411), the mouth template(6)Centre is set There is core(61), the core(61)On be provided with the second cavity(611), the core(61)One end extends to the profiled sheeting (5)With the preformed board(4)Die cavity in the spreader(41)Connect, and the core(61)The second cavity (611)With the spreader(41)The first cavity(411)Communicate, the placement for Inner muscle.
CN201510454879.1A 2015-07-29 2015-07-29 A kind of forming method of section bar Expired - Fee Related CN105014906B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510454879.1A CN105014906B (en) 2015-07-29 2015-07-29 A kind of forming method of section bar

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510454879.1A CN105014906B (en) 2015-07-29 2015-07-29 A kind of forming method of section bar

Publications (2)

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CN105014906A CN105014906A (en) 2015-11-04
CN105014906B true CN105014906B (en) 2017-08-25

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Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6458301B1 (en) * 2001-08-27 2002-10-01 Schlegel Corporation Method for forming weatherseals from an interchangeable insert die assembly
US7591903B2 (en) * 2002-08-13 2009-09-22 3M Innovative Properties Company Die having multiple orifice slot
JP5556611B2 (en) * 2009-12-25 2014-07-23 豊田合成株式会社 Manufacturing method of insert and manufacturing method of long molded product having the insert
CN102079127A (en) * 2010-12-02 2011-06-01 铜陵三佳科技股份有限公司 Method for forming section with plastic lining and extrusion die head thereof
JP5770361B2 (en) * 2011-04-18 2015-08-26 ミリケン・アンド・カンパニーMilliken & Company Split conduit and forming process
CN203357844U (en) * 2013-06-25 2013-12-25 天津远创模具制造有限公司 Rigid plastic profiled material and rigid plastic profiled material co-extrusion system

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