Full-automatic deep-fried dough sticks forming machine
Technical field
The present invention relates to food processing equipment, particularly a kind of full-automatic deep-fried dough sticks forming machine.
Background technology
Deep-fried twisted dough sticks are a kind of ancient wheaten food, one of Chinese tradition breakfast.The manufacturing process of current most of deep-fried twisted dough sticks, completes by artificial manual: comprise and manually dough rolled dough sheet processed, slitting, double-deck superposition, pressure bond, face base stretching strip, enter a pot frying, turn over bar by hand, taken the dish out of the pot by fried good deep-fried twisted dough sticks by hand, step is various.Manual operation not only sanitary condition is not easily up to standard, and finished product size, weight are uneven, and needs manually more, and people's force intensity is comparatively large, inefficiency.
Authorization Notice No. is the Chinese patent of CN 204443913 U, disclose a kind of full-automatic deep-fried dough sticks forming machine, this machine solves existing deep-fried twisted dough sticks and makes all manual carrying out, sanitary condition not easily up to standard, finished product size weight is uneven, and need manually more, labour intensity is large, ineffective problem.
But above-mentioned patent still exists following technical problem fails to solve: lack dough kneading machine structure, dough and proof device fast and rub dough output mechanism, equipment all cannot complete whole deep-fried twisted dough sticks manufacturing process, and automaticity is low, and efficiency is low.
Summary of the invention
The object of the invention is to overcome the deficiencies in the prior art, the full-automatic deep-fried dough sticks forming machine of the one provided, solve existing deep-fried twisted dough sticks manufacturing process cannot all complete, still have some work to need manual to carry out, sanitary condition not easily up to standard, need manually more, labour intensity is large, ineffective problem.
For solving the problems of the technologies described above, the present invention adopts following technical scheme:
A kind of full-automatic deep-fried dough sticks forming machine, comprises frame, frame is fixed with main control platform, main frame casing and fryer; Frame is also provided with dough kneading machine structure, dough to proof device fast, rub dough output mechanism, pressing mechanism, drawing mechanism and shut-off mechanism;
Described dough kneading machine structure is provided with dough kneading machine, and dough kneading machine is driven by motor, and dough kneading machine proofs device connection fast by dough and rubs dough output mechanism;
Dough proofs device fast and is provided with heating apparatus, rubs dough output mechanism and is driven by motor, rubs dough output mechanism and connects pressing mechanism by dough output channel;
Pressing mechanism is provided with hopper, extruding output panel, and pressing mechanism is driven by motor, is squeezed into face base bar exports after dough inputs pressing mechanism by hopper by extruding output panel;
The below of extruding output panel is provided with bonding agency, drawing mechanism and shut-off mechanism;
Bonding agency is provided with dint wheel, and drawing mechanism is provided with the circle wheel that stretches, and dint wheel is by the circle wheel driven rotary that stretches, and the circle wheel that stretches is driven by motor, and the outer circumference surface place of the circle wheel that stretches is provided with mobile machine hand; Shut-off mechanism is provided with cutoff tool, and cutoff tool is arranged on the below of mobile machine hand;
The below of shut-off mechanism is for complaining and quarrel loudly, and be provided with automatic turning device in fryer, the end of automatic turning device is provided with finished product and goes out Pot devices, and finished product goes out Pot devices end and is provided with finished product frame groove.
Adopt the present invention of technique scheme, compared with prior art, its beneficial effect is:
Proofing device fast by arranging dough kneading machine structure, dough in frame, rubbing dough output mechanism, pressing mechanism, drawing mechanism, shut-off mechanism, the below of shut-off mechanism is for complaining and quarrel loudly, automatic turning device is provided with in fryer, the end of automatic turning device is provided with finished product and goes out Pot devices, and finished product goes out Pot devices end and is provided with finished product frame groove.By above-mentioned setting, the whole manufacturing process of deep-fried twisted dough sticks, comprises conjunction face, proofs, kneads dough, face processed base bar, cut-out, fried, finished product take the dish out of the pot and to have been cooperatively interacted by the different institutions of the technical program, decrease artificial use, add the wholesomeness of food, improve operating efficiency.
Preferred version of the present invention is:
The axis body device that band stirs wing is set in dough kneading machine structure, vertical conjunction face form can be adopted, also horizontal conjunction face form can be adopted, be connected with its reducing motor, the axis body device that band stirs wing is that left and right alternately rotates, stir conjunction face when one direction rotates, exported by the dough got togather when other direction rotates, the dough to band heating apparatus proofs device fast.
Heating apparatus can adopt hot water heating, also can adopt electric heating warming, and is connected with its automatic control system.
Pressing mechanism utilizes screw extrusion mode compressive plane base, and the pressing mechanism port of export arranges porous removable base bar extruding output panel, and extruding output panel can adopt two flat hole shapes.
The kind of drive of dint wheel impression bonding plane base bar is the circle wheel outer surface mutual frictional drive with it that stretches with below, and two unilateral base bars are merged into a slice.
Mobile machine hand with stretching circle wheel rotate, mobile machine hand is provided with movable device armed lever, movable device armed lever by semicircle special-shaped track has driven close to stretch circle wheel closing motion or leave stretch circle take turns open motion.
Be provided with antisticking device between pressing mechanism and drawing mechanism, antisticking device is to the face base bar spraying antitack agent that pressing mechanism is extruded, and antitack agent adopts finish or dry powder doses.Above-mentioned finish or dry powder doses are transported to base bar position, face by conveying mechanism, spray to the surface of face base bar.
The circle wheel outer circumference surface that stretches arranges two mobile machine hands of corresponding alternating movement, press surface base bar during mobile machine hand closure state, emission surface base bar when mobile machine hand is opened.The active actions of mobile machine hand is by the one end being arranged at the circle wheel that stretches, pressure is pushed up mutually in the one end being fixed on semicircle obform guide rail in frame and movable device armed lever, do closed pressing when the circle wheel that stretches rotates along special-shaped track or open release movement, stretch circle wheel rotate up to mobile machine hand be positioned at horizontal direction or close to horizontal direction time, the mobile machine hand that the circle that stretches takes turns side is set as initial closed state, and the mobile machine hand of the circle wheel opposite side that stretches is in opening release conditions.
The outer circumference surface that the circle that stretches is taken turns drives face base bar acceleration to rotate, and its cylindrical linear velocity is greater than the output speed of the face base bar that pressing mechanism is extruded, and their speed is larger, and the muscle degree of face base bar is larger, and the girth that the length of face base bar and circle are taken turns is directly proportional.
Face base bar, in the below of the circle wheel that stretches, can fall to fryer after face base bar cuts off under gravity.
The driving mechanism of cutoff tool is fixedly installed in frame, can adopt electromagnetism, pneumatic, mechanical system driving.
Fryer is applicable to deep frying pan, gas fryer two kinds of forms.
Fryer is arranged a minitype stepless speed regulating motor, and is connected with the upper sprocket wheel arranged of complaining and quarrel loudly, the chain of setting inside sprocket wheel drives, the tooth type mechanism that chain is arranged makes deep-fried twisted dough sticks automatically roll frying, arrangement proceeds to finished product and takes the dish out of the pot, and arranges finished product frame groove below the end that takes the dish out of the pot.
Be provided with housing above complaining and quarrel loudly, the top of housing connects smoke exhaust mechanism.The effect of housing has two, and one is to prevent koniology dirt from falling into fryer, and two is can collect the oil smoke produced in frying course, is discharged, prevent environment by smoke exhaust mechanism.
Intelligent sensing automatic digital display temperature-controlling system is provided with in main control platform, auditory tone cues, declaration, warning system, light sensor drives the instruction system of cutting knife automatically, and control the automatic control system of each motor difference follow procedure running, main control platform is provided with intelligent digital screen display and shows various parameter.Main control platform is provided with two cameras in eyelet shape structure, this camera connects the tracking that in main control platform, the inside is arranged and shoots with video-corder stocking system.Above-mentioned automaticity and the production efficiency that this device of raising is further set.
The present invention can adopt conjunction face, proofs, compressive plane base bar, complain and quarrel loudly and be arranged to the working method of the all-in-one of compact conformation, each mechanism also can be adopted independently to arrange, be combined into the working method of production line cooperation.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is drawing mechanism and manipulator schematic side view;
Fig. 3 is the structural representation of manipulator and stretch circle wheel, semicircle special-shaped track;
Fig. 4 is the side view of stretching circle wheel and semicircle special-shaped track;
Description of reference numerals: 1, frame; 2, main control platform; 3, camera; 4, intelligent digital screen; 5, motor; 6, dough kneading machine; 7, dough proofs device fast; 8, motor; 9, dough output mechanism is rubbed; 10, dough output channel; 11, hopper; 12, pressing mechanism; 13, output panel is extruded; 14, antisticking device; 15, dint wheel; 16, face base bar; 17, movable device armed lever; 18, motor; 19, motor; 20, semicircle special-shaped track; 21, mobile machine hand; 22, stretch circle wheel; 23, cutoff tool; 24, tooth type mechanism; 25, chain; 26, motor; 27, sprocket wheel; 28, complain and quarrel loudly; 29, smoke exhaust mechanism; 30, housing; 31, take the dish out of the pot sprocket wheel; 32, finished product frame groove; 33, take the dish out of the pot tooth row; 34, take the dish out of the pot chain.
Detailed description of the invention
The invention will be further described for the embodiment provided below in conjunction with accompanying drawing.
See Fig. 1, this full-automatic deep-fried dough sticks forming machine that the present embodiment provides, be made up of frame 1 and main control platform 2 fixing in frame 1, main frame casing and fryer 28, frame 1 be also provided with dough kneading machine structure, dough and proof device 7 fast, rub dough output mechanism 9, pressing mechanism, drawing mechanism and shut-off mechanism; Dough kneading machine structure is provided with dough kneading machine 6, and dough kneading machine 6 is driven by motor 5, and dough kneading machine 6 proofs device 7 connection fast by dough and rubs dough output mechanism 9; Dough proofs device 7 fast and is provided with heating apparatus, rubs dough output mechanism 9 and is driven by motor 8, rubs dough output mechanism 9 and connects pressing mechanism 12 by dough output channel 10; Pressing mechanism 12 is provided with hopper 11, extruding output panel 13, and pressing mechanism is driven by motor 18, is squeezed into face base bar 16 exports after dough inputs pressing mechanism 12 by hopper 11 by extruding output panel 13; The below of extruding output panel 13 is provided with bonding agency, drawing mechanism and shut-off mechanism; Bonding agency is provided with dint wheel 15, and drawing mechanism is provided with the circle wheel 22 that stretches, and dint wheel 15 is by stretching circle wheel 22 driven rotary, and the circle wheel 22 that stretches is driven by motor 19, and the outer circumference surface place of the circle wheel 22 that stretches is provided with mobile machine hand 21; Shut-off mechanism is provided with cutoff tool 23, and cutoff tool 23 is arranged on the below of mobile machine hand 21; The below of shut-off mechanism is fryer 28, and be provided with automatic turning device in fryer 28, the end of automatic turning device is provided with finished product and goes out Pot devices, and finished product goes out Pot devices end and is provided with finished product frame groove 32.
Pass through said structure, the whole manufacturing process of deep-fried twisted dough sticks, comprises conjunction face, proofs, kneads dough, face processed base bar 16, cut-out, fried, finished product take the dish out of the pot and to have been cooperatively interacted by different institutions, decrease artificial use, add the wholesomeness of food, improve operating efficiency.
In the present embodiment, the axis body device that band stirs wing is set in dough kneading machine 6, vertical conjunction face form can be adopted, also horizontal conjunction face form can be adopted, be connected with its reducing motor 5, the axis body device that band stirs wing is that left and right alternately rotates, and stirs conjunction face when a direction rotates, exported by the dough got togather when other direction rotates, the dough to band heating apparatus proofs device 7 fast.
In the present embodiment, heating apparatus can adopt hot water heating, also can adopt electric heating warming, and is connected with its automatic control system.
Pressing mechanism utilizes screw extrusion mode compressive plane base, and the pressing mechanism port of export arranges porous removable base bar 16 and extrudes output panel 13, and extruding output panel 13 adopts two flat hole shapes.
The kind of drive of dint wheel 15 impression bonding plane base bar 16 is the circle wheel 22 outer surface mutual frictional drive with it that stretch with below, and two unilateral base bars 16 are merged into a slice.
Be provided with antisticking device 14 between pressing mechanism and drawing mechanism, antisticking device 14 sprays antitack agent to the face base bar 16 that pressing mechanism is extruded, and antitack agent adopts finish or dry powder doses.Above-mentioned finish or dry powder doses are transported to base bar 16 position, face by conveying mechanism, spray to the surface of face base bar 16.
See Fig. 3, Fig. 4, mobile machine hand 21 rotates with stretching circle wheel 22, mobile machine hand 21 is provided with movable device armed lever 17, movable device armed lever 17 by the special-shaped track 20 of semicircle driven close to stretch circle wheel 22 closing motion or leave stretch circle wheel 22 open motion.
Circle wheel 22 outer circumference surface that stretches arranges two mobile machine hands 21 of corresponding alternating movement, press surface base bar 16 during mobile machine hand 21 closure state, emission surface base bar 16 when mobile machine hand 21 is opened.The active actions of mobile machine hand 21 is by the one end being arranged at the circle wheel 22 that stretches, pressure is pushed up mutually in the one end being fixed on semicircle obform guide rail in frame 1 and movable device armed lever 17, do closed pressing when the circle wheel 22 that stretches rotates along special-shaped track or open release movement, stretch circle wheel 22 rotate up to mobile machine hand 21 be positioned at horizontal direction or close to horizontal direction time, the mobile machine hand 21 of stretching circle wheel 22 side is set as initial closed state, and the mobile machine hand 21 of circle wheel 22 opposite side that stretches is in opening release conditions.
The outer circumference surface of stretching circle wheel 22 drives face base bar 16 acceleration to rotate, its cylindrical linear velocity is greater than the output speed of the face base bar 16 that pressing mechanism is extruded, their speed is larger, and the muscle degree of face base bar 16 is larger, and the length of face base bar 16 is directly proportional to the girth of the circle wheel 22 that stretches.
Face base bar 16 is in the below of the circle wheel 22 that stretches, and face base bar 16 can fall to fryer 28 after cutting off under gravity.
The driving mechanism of cutoff tool 23 is fixedly installed in frame 1, can adopt electromagnetism, pneumatic, mechanical system driving.
Fryer 28 is applicable to deep frying pan 28, gas fryer 28 two kinds of forms.
Fryer 28 arranges a minitype stepless speed regulating motor 26, and be connected respectively with the sprocket wheel 27 that fryer 28 is arranged, the sprocket wheel 31 that takes the dish out of the pot, the chain 25 that sprocket wheel 27 drives the inside to arrange, the tooth type mechanism 24 that chain 25 is arranged makes deep-fried twisted dough sticks automatically roll frying, arrangement proceeds under the sprocket wheel 31 that takes the dish out of the pot is in tooth row 33 effect that takes the dish out of the pot and drives conveying to take the dish out of the pot by pot chain 34, arranges finished product frame groove 32 below the end that takes the dish out of the pot.
Be provided with housing 30 above fryer 28, the top of housing 30 connects smoke exhaust mechanism 29.The effect of housing 30 has two, and one is to prevent koniology dirt from falling into fryer 28, and two is can collect the oil smoke produced in frying course, is discharged, prevent environment by smoke exhaust mechanism 29.
Intelligent sensing automatic digital display temperature-controlling system is provided with in main control platform 2, auditory tone cues, declaration, warning system, light sensor drives the instruction system of cutting knife automatically, control the automatic control system of each motor 5,8,18,19,26 difference follow procedure running, main control platform 2 is provided with the various parameter of intelligent digital screen 4 display.Main control platform 2 is provided with two cameras 3 in eyelet shape structure, this camera 3 connects the tracking that in main control platform 2, the inside is arranged and shoots with video-corder stocking system.Above-mentioned automaticity and the production efficiency that this device of raising is further set.
The present invention can adopt conjunction face, proofs, compressive plane base bar 16,28 working methods being arranged to the all-in-one of compact conformation of complaining and quarrel loudly, and each mechanism also can be adopted independently to arrange, be combined into the working method of production line cooperation.
The present embodiment course of work is as follows:
The material such as flour and water is added from the top of dough kneading machine 6, dough kneading machine 6 gets togather dough and enters dough and proof device 7 fast, again through the hopper 11 rubbing dough output mechanism 9, dough output channel 10 is transported to pressing mechanism 12, the extruding output panel 13 through pressing mechanism 12 extrudes face base bar 16.Face base bar 16 by antisticking device 14 spray antitack agent oil or dry flour after through dint wheel 15, the bonding two aspect base bars 16 of impression are a unilateral base bar 16, when mobile machine hand 21 to press points, press surface base bar 16 drawn circle wheel 22 acceleration circumgyration stretch, rotates to mobile machine hand 21 during the other end and opens emission surface base bar 16.Therebetween, mobile machine hand 21 rotates with stretching circle wheel 22, and the mobile machine hand 21 alternately conversion mutually of circle wheel 22 both sides that stretch, is in respectively and opens or closed state.The action of mobile machine hand 21 controls to guide by being arranged at the semicircle abnormity track 20 that circle wheel 22 1 side that stretches adopts.
Cutoff tool 23 is arranged at the below of mobile machine hand 21 press points, the face base bar 16 that cutoff tool 23 cuts off falls into fryer 28, complain and quarrel loudly arrange in 28 automatic turning device, go out Pot devices, movable sprocket 27,31 is with under traction by the minitype stepless speed regulating motor 26 arranged, chain 25,34, tooth type mechanism 24, the tooth row 33 that takes the dish out of the pot are done to rotate forward movement, take the dish out of the pot to finished product frame groove 32 to finished product.
The present embodiment is by intelligentized control method, and complete the whole process making deep-fried twisted dough sticks under Automatic Control, time saving and energy saving, finished product size, weight uniformity, can realize automatic continuous production, operating efficiency is high, clean hygiene.
The foregoing is only a kind of detailed description of the invention of the present invention; but protection of the present invention is not limited thereto; any those skilled in the art the thinkable change that is equal to the technical program technical characteristic or substitute, be all encompassed within protection scope of the present invention.