CN105003336B - The generating set of efficient dual cooling air flues - Google Patents

The generating set of efficient dual cooling air flues Download PDF

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Publication number
CN105003336B
CN105003336B CN201510447474.5A CN201510447474A CN105003336B CN 105003336 B CN105003336 B CN 105003336B CN 201510447474 A CN201510447474 A CN 201510447474A CN 105003336 B CN105003336 B CN 105003336B
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China
Prior art keywords
air
cooling
engine
electric motor
air channel
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CN201510447474.5A
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CN105003336A (en
Inventor
谢安源
秦尚勇
黄飞
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Chongqing Ampride Power & Machinery Co Ltd
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Chongqing Ampride Power & Machinery Co Ltd
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Priority to CN201510447474.5A priority Critical patent/CN105003336B/en
Publication of CN105003336A publication Critical patent/CN105003336A/en
Priority to PCT/CN2016/086558 priority patent/WO2017016343A1/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P5/00Pumping cooling-air or liquid coolants
    • F01P5/02Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P5/00Pumping cooling-air or liquid coolants
    • F01P5/02Pumping cooling-air; Arrangements of cooling-air pumps, e.g. fans or blowers
    • F01P5/06Guiding or ducting air to, or from, ducted fans
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B63/00Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices
    • F02B63/04Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for electric generators

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Motor Or Generator Cooling System (AREA)
  • Exhaust Silencers (AREA)

Abstract

The invention discloses a kind of generating set of efficient dual cooling air flues, including unit casing and engine generator, engine generator includes engine cool air channel and electric motor cooling duct, the air inlet in engine cool air channel is arranged in starter pulling plate, air outlet is arranged on silencer outlet gum cover, and cylinder head and silencer are arranged in the airtight passage formed between the air inlet in engine cool air channel and air outlet;The air inlet of electric motor cooling duct is separately positioned on the top, side and bottom of engine case lid, and air outlet is arranged on electric motor end cap, and cooling fan and motor are placed in the airtight passage formed between the air inlet of electric motor cooling duct and air outlet;The blade of cooling fan uses arc cover structure.Two-way cooling air channel is each independent, is easy to simplify air channel, optimization air channel arrangement reduces number of parts, and the blade of cooling fan uses arc cover structure, increases digging air quantity, the cooling effect of motor is improved jointly.

Description

The generating set of efficient dual cooling air flues
Technical field
The present invention relates to the structure of cooling air channel in generating set technical field, especially engine generator group.
Background technology
Engine generator makes motor operating so as to generate electricity by engine, is internally provided with and starts in engine generator Machine cooling air channel and electric motor cooling duct, engine cool air channel cool for the cylinder head and silencer of engine, and motor is cooled down Air channel is electric motor temperature reduction.
In existing engine generator, two kinds of structure types are primarily present:One kind is that two-way cooling wind each cools down cylinder Head and motor, then silencer is cooled down after converging together, flowing of this structure to ensure cooling wind is smooth, and cooling air duct construction is multiple Miscellaneous, the number of parts for constituting cooling air channel is more, and installation accuracy requires very high;Another is first to cool down cylinder head, is separated into two-way point Not Leng Que silencer and motor, but the cooling air cooling effect after shunting is not satisfactory.
The content of the invention
The present invention is intended to provide a kind of generating set of the double cold air ducts of band, wind is cooled down all the way to be used to cool down cylinder head and noise elimination Device, another road cooling wind is used to cool down motor, and two-way cooling air channel is each independent, is easy to simplify air channel, optimization air channel arrangement subtracts Few number of parts, it is ensured that cooling effect;A kind of brand-new motor cooling fan blade construction is provided simultaneously, increase cooling fan Air quantity is dug, the cooling effect of motor is improved.
Therefore, the technical solution adopted in the present invention is:A kind of generating set of efficient dual cooling air flues, including unit Shell, the engine generator being arranged in unit casing, the engine generator include having cooling but cylinder head and noise elimination The electric motor cooling duct that engine cool air channel that the cooling wind of device passes through and cooling wind with cooling but motor pass through, it is special Levy and be:
The air inlet in the engine cool air channel is arranged in starter pulling plate, and air outlet is arranged on silencer outlet glue Put, the cylinder head and silencer are arranged on the airtight passage formed between the air inlet in engine cool air channel and air outlet It is interior;The air inlet of the electric motor cooling duct is separately positioned on the top, side and bottom of engine case lid, and air outlet is arranged on On electric motor end cap, cooling fan and motor are placed in the airtight passage formed between the air inlet of electric motor cooling duct and air outlet It is interior;The air inlet, the air outlet in engine cool air channel, electricity with engine cool air channel are respectively arranged with the unit casing The air inlet of machine cooling air channel, the corresponding air-inlet grille of the air outlet position of electric motor cooling duct;
The cooling fan includes plate-like body and blade, and both are integrally formed, and is provided with the plate-like body and some is in The mistake air holes of circumference uniform distribution, blade is arranged on the front of plate-like body and corresponded with crossing air holes, the cross section of the blade For arch, gradually decrease up to and be connected as a single entity with crossing the edge of air holes along the air intake direction dome height of cooling fan, so that shape Into the arc cover structure with air intake vent, and arc-shaped cover covers corresponding air holes of crossing completely, when cooling fan is rotated, wind from Air intake vent enters in blade, and arcuately cover is turned over after certain angle again by crossing air holes discharge.
As the preferred of such scheme, the starter, cooling fan and motor are arranged on the next of engine generator Layer, air filter, cylinder head and silencer are arranged on the last layer of engine generator, and the engine cool air inlet of air duct is with going out Airtight passage between air port is surrounded by starter wind scooper, cylinder head wind scooper, muffler outer hood and silencer outlet gum cover, institute The airtight passage stated between electric motor cooling duct air inlet and air outlet is surrounded by engine case lid and electric motor end cap.Optimize structure Arrangement, makes overall structure more compact and reasonable, reduces area occupied.
The medial extremity opposed outer ends of the blade arched cross-section, are tilted rearward on air intake direction;The air intake vent Top opposing root, tilted backwards on air intake direction.Further to optimize air intake route, make the wind entered in arc-shaped cover more Plus it is smooth, it is more preferable to the cooling effect of motor.
Beneficial effects of the present invention:For cooling down the engine cool air channel of cylinder head and silencer and for cooling down motor Electric motor cooling duct is provided separately, and two-way cooling air channel is each independent, and the cooling wind in engine cool air channel is in starter Fan is sucked, and the cooling wind of electric motor cooling duct is sucked by cooling fan, it is ensured that the sufficient intake in two air channels, air intake It is smooth, and good cooling results;Because two cooling air channels are independently arranged, air channel structure and air channel arrangement are simplified, zero is reduced Number of packages amount, reduces manufacturing cost;The blade of motor cooling fan use arc cover structure, coordinate engine case tops, Electric motor cooling duct air inlet at side and the three of bottom setting, so as to increase the digging air quantity of cooling fan, further improves electricity The cooling effect of machine.
Brief description of the drawings
Fig. 1 is the structural representation of invention.
Fig. 2 is Fig. 1 left view.
Fig. 3 is Fig. 1 right view.
Fig. 4 is the structural representation of engine generator.
Fig. 5 is Fig. 4 left view.
Fig. 6 is Fig. 5 A-A sectional views.
Fig. 7 is the stereogram of engine generator.
Fig. 8 is Fig. 7 incomplete decomposing schematic diagram.
Fig. 9 is the structural representation of cooling fan.
Figure 10 is the stereogram one of cooling fan.
Figure 11 is the stereogram two of cooling fan.
Embodiment
Below by embodiment and with reference to accompanying drawing, the invention will be further described:
Generating set as shown in Figure 1, including unit casing 12, the engine generator that is arranged in unit casing 12, In addition to the inverter that is arranged in unit casing 12 in addition,.
Engine generator with reference to shown in Fig. 4-Fig. 8, mainly by cylinder head 1, silencer 2, motor 3, starter 4 (including Starter pulling plate 4a and starter wind scooper 4b), cylinder head wind scooper 5, muffler outer hood 6, silencer outlet gum cover 7, engine Case lid 8, cooling fan 9, air filter 10, electric motor end cap 11 etc. are constituted.
Two-way cooling air channel is provided with engine generator, is for the cold of cooling but cylinder head 1 and silencer 2 all the way But the engine cool air channel a that wind passes through, is the electric motor cooling duct b passed through for the cooling wind of cooling but motor 3 all the way.
Engine cool air channel a air inlet is arranged on starter pulling plate 4a, and fan is provided with starter pulling plate 4a, Air outlet is arranged on silencer outlet gum cover 7, and cylinder head 1 and silencer 2 are arranged on engine cool air channel a air inlet with going out In the airtight passage formed between air port;Electric motor cooling duct b air inlet is separately positioned on the top of engine case lid 8, side Face and bottom, air outlet are arranged on electric motor end cap 11, cooling fan 9 and motor 3 be placed in electric motor cooling duct b air inlet with In the airtight passage formed between air outlet.Cylinder head 1 belongs to a part for engine.Motor body is by engine housing and hair Motivation case lid 8 is constituted, and engine housing is located at close to the side of starter 4, and engine case lid 8 is located remotely from starter 4 Side.
With reference to shown in Fig. 2, Fig. 3, be respectively arranged with unit casing 12 with engine cool air channel a air inlet, start Machine cooling air channel a air outlet, electric motor cooling duct b air inlet, electric motor cooling duct b air outlet position it is corresponding enter Style grid 12a.The top of unit casing 12 is provided with handle 12b, is convenient for carrying.
Preferably, starter 4, cooling fan 9 and motor 3 are arranged on next layer of engine generator, air filter 10, cylinder First 1 and silencer 2 be arranged on the last layer of engine generator, it is close between engine cool air channel a air inlets and air outlet Closed walk is surrounded by starter wind scooper 4b, cylinder head wind scooper 5, muffler outer hood 6 and silencer outlet gum cover 7, motor cooling Airtight passage between air channel b air inlets and air outlet is surrounded by engine case lid 8 with electric motor end cap 11.For cooling down engine Cooling wind from starter pulling plate 4a air inlet enter, then sequentially pass through by starter wind scooper 4b, cylinder head wind scooper 5, The sealing passage that muffler outer hood 6 and silencer outlet gum cover 7 are surrounded is that cylinder head 1 and silencer 2 cool, and is finally gone out by silencer Air outlet discharge on gas gum cover 7.Cooling wind entering from the top, side and bottom of engine case lid 8 for cooling down motor Air port enters, and cools after converging through cooling fan 9 for motor 3, then the air outlet discharge on electric motor end cap 11.Muffler outer hood 6 are preferably formed by left and right two parts cover body fastening.
As shown in Fig. 9-Figure 11, cooling fan 9 is mainly made up of plate-like body 9a and blade 9b two parts, both one Shaping.Some circumferentially uniform mistake air holes 9c are provided with plate-like body 9a, blade 9b is arranged on plate-like body 9a front simultaneously Corresponded with crossing air holes 9c.Blade 9b cross section is arch, is gradually reduced along the air intake direction dome height of cooling fan 9 Until be connected as a single entity with the edge of air holes 9c excessively, so that the arc cover structure with air intake vent 9d is formed, and arc-shaped cover will correspondence Mistake air holes 9c cover completely.When cooling fan 9 is rotated, wind enters in blade 9b from air intake vent 9d, and arcuately cover turns over one Again by crossing air holes 9c discharges after fixed angle.
Preferably, the medial extremity opposed outer ends of blade 9b arched cross-sections, are tilted backwards on air intake direction, it is described enter Air port 9d top opposing root, is tilted backwards on air intake direction.
Engine generator group increases machine unit shell and inverter on the basis of engine generator, if should by the structure For 2KW engine generator groups, by verification experimental verification, because air channel is improved, inverter temperature reduces by 10 DEG C, inverter efficiency More preferably;Air filter EAT reduces by 10 DEG C, and more preferably, power can lift 100W or so to the efficiency of combustion of engine cylinder head.

Claims (4)

1. a kind of generating set of efficient dual cooling air flues, including unit casing (12), it is arranged on drawing in unit casing (12) Hold up formula generator, what the engine generator included that the cooling wind with cooling but cylinder head (1) and silencer (2) passes through starts The electric motor cooling duct (b) that machine cooling air channel (a) and cooling wind with cooling but motor (3) pass through, it is characterised in that:
The air inlet of the engine cool air channel (a) is arranged in starter pulling plate (4a), and air outlet is arranged on silencer and gone out On gas gum cover (7), the cylinder head (1) and silencer (2) are arranged between the air inlet in engine cool air channel (a) and air outlet In the airtight passage of formation;The air inlet of the electric motor cooling duct (b) is separately positioned on the top of engine case lid (8), side Face and bottom, air outlet are arranged on electric motor end cap (11), and cooling fan (9) and motor (3) are placed in electric motor cooling duct (b) In the airtight passage formed between air inlet and air outlet;The cooling wind of the engine cool air channel (a) is in starter (4) Fan suction, and the cooling wind of electric motor cooling duct (b) is sucked by cooling fan (9), engine cool air channel (a) and motor Cooling air channel (b) is each independent;Be respectively arranged with the unit casing (12) with the air inlet in engine cool air channel (a), The air outlet in engine cool air channel (a), the air inlet of electric motor cooling duct (b), the air outlet position of electric motor cooling duct (b) Corresponding air-inlet grille (12a);
The cooling fan (9) includes plate-like body (9a) and blade (9b), and both are integrally formed, on the plate-like body (9a) Some circumferentially uniform mistake air holes (9c) are provided with, blade (9b) is arranged on the front of plate-like body (9a) and with crossing air holes (9c) Correspond, the cross section of the blade (9b) is arch, is gradually reduced directly along the air intake direction dome height of cooling fan (9) It is connected as a single entity to the edge with crossing air holes (9c), so that the arc cover structure with air intake vent (9d) is formed, and arc-shaped cover will be right The mistake air holes (9c) answered is covered completely, when cooling fan (9) is rotated, and wind enters in blade (9b) from air intake vent (9d), along arc Shape cover is turned over and discharged again by crossing air holes (9c) after certain angle.
2. according to the generating set of the efficient dual cooling air flues described in claim 1, it is characterised in that:It is the starter (4), cold But fan (9) and motor (3) are arranged on next layer of engine generator, and air filter (10), cylinder head (1) and silencer (2) are set Put the last layer in engine generator, the airtight passage between engine cool air channel (a) air inlet and air outlet by Starter wind scooper (4b), cylinder head wind scooper (5), muffler outer hood (6) and silencer outlet gum cover (7) are surrounded, the motor Airtight passage between cooling air channel (b) air inlet and air outlet is surrounded by engine case lid (8) with electric motor end cap (11).
3. according to the generating set of the efficient dual cooling air flues described in claim 2, it is characterised in that:The muffler outer hood (6) fastened and formed by left and right two parts cover body.
4. according to the generating set of the efficient dual cooling air flues described in claim 1, it is characterised in that:Blade (9b) arch The medial extremity opposed outer ends of cross section, are tilted backwards on air intake direction;The top opposing root of the air intake vent (9d), Air intake is tilted backwards on direction.
CN201510447474.5A 2015-07-28 2015-07-28 The generating set of efficient dual cooling air flues Active CN105003336B (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN201510447474.5A CN105003336B (en) 2015-07-28 2015-07-28 The generating set of efficient dual cooling air flues
PCT/CN2016/086558 WO2017016343A1 (en) 2015-07-28 2016-06-21 High-efficiency generator set having dual cooling airway

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201510447474.5A CN105003336B (en) 2015-07-28 2015-07-28 The generating set of efficient dual cooling air flues

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CN105003336B true CN105003336B (en) 2017-10-20

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WO (1) WO2017016343A1 (en)

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CN109372633A (en) * 2018-12-25 2019-02-22 苏州帕瓦麦斯动力有限公司 The inversion small-size double cylinder generating set of high-efficient noise-reducing
CN112943436B (en) * 2019-04-12 2022-07-01 重庆鑫源农机股份有限公司 Air duct type cooling frequency conversion unit and layout method thereof
CN112260458B (en) * 2020-11-10 2024-04-09 尹登昌 Cooling and radiating method for general-purpose engine generator
CN113364212B (en) * 2021-06-22 2022-09-23 重庆鼎工机电有限公司 Cooling air duct of mute variable-frequency generator set
CN113803158B (en) * 2021-09-03 2024-05-28 福建永强力加动力设备有限公司 Generating set
CN114645763B (en) * 2022-03-24 2022-12-13 重庆鼎工机电有限公司 Air duct of silent generator set
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