CN105000358A - Mixing device - Google Patents
Mixing device Download PDFInfo
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- CN105000358A CN105000358A CN201510481213.5A CN201510481213A CN105000358A CN 105000358 A CN105000358 A CN 105000358A CN 201510481213 A CN201510481213 A CN 201510481213A CN 105000358 A CN105000358 A CN 105000358A
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- storage tank
- mixing device
- spiral conveying
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- extruder
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
Abstract
The invention discloses a mixing device. The mixing device comprises a feeding bin, a high-low mixer and a storage tank which are connected sequentially, wherein the high-low mixer is used for mixing materials in the feeding bin; the storage tank is used for storing the mixed materials in the high-low mixer; meanwhile, the storage tank is provided with at least two extruders used for plasticizing materials correspondingly and conveys the materials to the extruders through primary conveyors. The mixing device has the advantages that the layout of the device is reasonable, and a plurality of extruders are arranged, so that the production efficiency is improved; a finished product bin is further added, the high-low mixer only needs to work at night, the stirred materials are stored in the finished product bin, and power is saved; secondarily, a spiral conveying pipe is adopted, accordingly, the failure rate is reduced, and materials are not easily stuck.
Description
Technical field
The present invention relates to industrial technology production technical field, particularly relate to a kind of mixing device.
Background technology
In modernization industry height developing period, sheet material is widely used in the fields such as household manufacture, building industry and processing industry with good characteristics such as its wide material sources, of a great variety, easy processing.According to molding structure, sheet material can be roughly divided into solid wood board, clamping plate, wood mould plate, veneer sheet and decoration panel etc.
Mat formation easy due to sheet material and there is extremely strong plasticity, the far super solid wood of modeling effect, and can composite board be done, waterproof mildew-resistant, without the need to special maintenance; Sheet material can also be a large amount of for upholstery moulding, are also applicable to kitchen and sanitary accomodation simultaneously; From environmental protection and the angle analysis that economizes on resources, sheet material also particularly in public places with the capital construction facility aspect of society, there is market potential widely, this market potential widely comes from the super performance of sheet material itself, and this good performance is mainly reflected in this product and can be applied on outdoor fence, door and window and tourist resort and pierhead trestle.
Wood weight is light, the ratio of strength to weight is high except possessing for sheet material, good springiness, shock-resistant, texture rich palette is attractive in appearance and except the good characteristic of handling ease, some composite boards can also resist the erosion of corrosion and insect, such as, the extensive application of plate on harbour moulded by wood, major cause is the timber that it is found that original employing is pure, will through anti-corrosion treatment, containing toxic substance inside antiseptic material, larger on halobiontic impact, and adopt wood to mould plate, these problems have just been readily solved, and simultaneously wood is moulded plate and possessed again the intensity and hardness that exceed plastics.These advantages integrating timber and plastics ensure that application advantage and the market outlook of wood-plastic clad plate.
On panel production line, be provided with the mixing that mixing device carries out material at present more, when existing mixing device carries out batch mixing, the corresponding manufacturing line of general employing batch mixer, mostly the site environment of mixing device is open production, and noise is large, dust is many, production efficiency is low, poor working environment, have a strong impact on the adverse consequencess such as production capacity.
Therefore, above-mentioned technical barrier urgently to be resolved hurrily.
Summary of the invention
Goal of the invention: for prior art Problems existing, the present invention proposes a kind of rationally distributed, mixing device that production efficiency is high.
Technical scheme: mixing device of the present invention, comprise connect successively the storehouse that feeds intake, for the height batch mixer of material in mixed material feeding storehouse, for storing in height batch mixer the storage tank of material after mixing, meanwhile, this storage tank correspondence arranges at least two extruders for plastifying material; Wherein, described storage tank by primary conveyor by its mass transport to extruder, the top of extruder is provided with extruder hopper.
Wherein, described primary conveyor comprises an one-level spiral conveying tube, and wherein this one-level spiral conveying tube is connected with extruder with storage tank respectively; Primary conveyor can also comprise at least two one-level spiral conveying tubes, and wherein each one-level spiral conveying tube is connected with at least one extruder with storage tank respectively.The production model that a storage tank supplies multiple extruder can be realized, improve the efficiency of production.
This mixing device also comprises for storing in primary conveyor the spilling storage tank overflowing material, and for reclaiming the recovery storage tank of material in this spilling storage tank; Wherein said spilling storage tank is arranged at one-level spiral conveying tube one end away from storage tank, and this spilling storage tank is connected with recovery storage tank simultaneously, reclaims storage tank and is connected with storage tank.Make full use of material, cut the waste, save production cost.
Preferably, between described height batch mixer and storage tank, be also provided with finished product bin, wherein this height batch mixer passes through two-stage conveying machine by its mass transport to finished product bin, and finished product bin passes through three grades of conveyers by its mass transport to storage tank.Height batch mixer is allowed to use battery saving mode work at night, by mixed material transportation in finished product bin, when working by day, height batch mixer is without the need to work, directly can use the material mixed in finished product bin, when multiple stage machine can be avoided to operate, voltage instability causes the situation of power-off to occur simultaneously, a large amount of dust produced when simultaneously allowing workman avoid height batch mixer batch mixing.
Wherein, described three grades of conveyers comprise three grades of spiral conveying tubes; Three grades of conveyers can also comprise at least two three grades of spiral conveying tubes, and wherein said three grades of spiral conveying tube series combinations form.Can realize extending manufacturing line, height batch mixer station and storage tank station be separated, allows workman away from a large amount of dust produced during height batch mixer batch mixing, improve the working environment of workshop.
Preferably, the storehouse that feeds intake has several, can throw in different material respectively.The described storehouse that feeds intake is connected with reinforced station by pipeline, and the material at wherein said reinforced station is transported to by Roots vaccum pump and feeds intake in storehouse.Reinforced station can be allowed equally away from height batch mixer, allow workman away from a large amount of dust produced during height batch mixer batch mixing, improve the working environment of workshop.
Beneficial effect: compared with prior art, its remarkable advantage is: first in the present invention, and this mixing device is rationally distributed, sets up multiple extruder, enhances productivity, reduces factory's recruitment, reduces labor strength; Secondly, this mixing device is also provided with recovered material device, makes full use of material, cuts the waste, and saves production cost; Simultaneously, this batch mixing equipment also sets up finished product bin, height batch mixer was opened without the need to all day, only need work at night, mixed material is stored in finished product bin, directly use when starting the follow-up work such as extruder daytime be stored in material in finished product bin just can, not only save electricity consumption, it also avoid voltage instability when multiple stage machine operates simultaneously causes the situation of power-off; Moreover prolongation manufacturing line, height batch mixer station and storage tank station, reinforced station of standing are separated, allows workman away from a large amount of dust produced during height batch mixer batch mixing, improve the working environment of workshop; Moreover conveyer adopts spiral conveying tube, solve and use the easy et out of order of spring feeding tube and the problem easily got stuck.
Accompanying drawing explanation
Fig. 1 is the structural representation of the first mixing device
Fig. 2 is the structural representation of the second mixing device
Fig. 3 is the structural representation of the third mixing device
Detailed description of the invention
Below in conjunction with accompanying drawing, technical scheme of the present invention is described further.
As shown in Figure 1 and Figure 2, this mixing device, comprise the storehouse 1 that feeds intake, just batch mixer 2, storage tank 3, the extruder 4 that connect successively, height batch mixer 2 is for material in mixed material feeding storehouse 1, storage tank 3 is for storing the rear material of mixing in height batch mixer 2, and the material plasticizing in storage tank 3 is extruded by extruder 4; Wherein, storage tank 3 passes through primary conveyor 5 by the mass transport in storage tank 3 to extruder 4, and the quantity of extruder 4 has 2 at least.
As shown in Figure 3, the primary conveyor 5 in the third mixing device comprises an one-level spiral conveying tube 11, and wherein the material in storage tank 3 is delivered to each extruder 4 by this one-level spiral conveying tube 11 successively.
As shown in Figure 1 and Figure 2, the primary conveyor 5 in the first mixing device and the second mixing device comprises at least two one-level spiral conveying tubes 11; Wherein each one-level spiral conveying tube 11 is connected with at least one extruder 4 with storage tank 3 respectively, and the material in storage tank 3 is delivered on its extruder 4 connected by each one-level spiral conveying tube 11 successively simultaneously.
As shown in Figure 1 and Figure 2, this mixing device also comprises spilling storage tank 9, reclaims storage tank 10, overflow storage tank 9 and overflow material for storing in primary conveyor 5, reclaim storage tank 10 and overflow material in storage tank 9 for reclaiming, wherein overflow storage tank 9 and be arranged at primary conveyor 5 one end away from storage tank 3, when material in storage tank 3 is delivered to after in each extruder 4 by primary conveyor successively, in first-level transport pipe, leftover materials will be stored in and overflow in storage tank 9; This spilling storage tank 9 is connected with recovery storage tank 10 simultaneously, and reclaim storage tank 10 and be connected with storage tank 3, three forms C/LOOP for collecting leftover materials, makes full use of material, cuts the waste, save production cost.
This mixing device also comprises finished product bin 6, finished product bin 6 is arranged between height batch mixer 2 and storage tank 3, the material wherein mixed in height batch mixer 2 is delivered to finished product bin 6 by two-stage conveying machine 7, then passes through three grades of conveyers 8 by mass transport in finished product bin 6 to storage tank 3.Height batch mixer 2 in this device is only being worked at night, and because height batch mixer 2 consumption of current is large, when height batch mixer 2 is opened with equipment such as extruder 4 grade simultaneously, the situation that voltage instability causes power-off easily occurs; Secondly, height batch mixer 2 can produce a large amount of dusts when batch mixing, if staff sucks too much airborne dust accidentally, then be unfavorable for healthy, so height batch mixer 2 is being worked at night, and mixed material is stored in finished product bin 6, when starting extruder 4 follow-up work such as grade daytime, by the mass transport in finished product bin 6 to storage tank 3, then be delivered to extruder 4 via storage tank 3.
As shown in Figure 1, Figure 3, the first mixing device comprises three grades of spiral conveying tubes 12, three grades of spiral conveying tube 12 two ends with three grades of conveyers 8 in the third mixing device and connects finished product bin 6 and storage tank 3 respectively.
As shown in Figure 2, three grades of conveyers 8 in the second mixing device comprise at least two three grades of spiral conveying tubes 12, are wherein connected with storage tank 3 with finished product bin 6 after each three grades of spiral conveying tube 12 head and the tail series combination again.
In the present embodiment, the storehouse 1 that feeds intake has several, can be used for throwing in different material respectively; The capacity of finished product bin 3 is 8-10 cubic meters, can store good material mixed by height batch mixer running a whole night; The top of extruder 4 is provided with extruder hopper 16, for storing material.
As shown in Figure 1 and Figure 2, the storehouse 1 that feeds intake is connected with reinforced station 14 by pipeline 13, wherein being transported to be in by pipeline 13 by material in the reinforced station 14 being in low level by the power of Roots vaccum pump 15 high-order feeds intake in storehouse 1, and wherein reinforced station 14 can adopt the mode of hand stock or auto feed.When adopting hand stock form, because reinforced station is away from height batch mixer, the working environment of workman is made to be greatly improved, to improve production efficiency.
During mixing device operation of the present invention, first material is joined reinforced station 14 by the mode of Manual material feeding or automatic charging, again by pipeline 13 by the material transportation in reinforced station 14 to feeding intake in storehouse 1, the low level material in reinforced station 14 is sucked into high-order feeding intake in storehouse 1 by the power that wherein Roots vaccum pump 15 provides.Next storehouse 1 that feeds intake has several, and different material can be added in each storehouse 1 that feeds intake.Then material enters in height batch mixer 2 via feeding station 1, height batch mixer is height batch mixing first, mixed with the feed bin height of sealing by material, again material is placed mixed on low speed feed bin after making material temperature reach 120 DEG C of setting, be connected with cooling water pipe inside mixed on low speed feed bin, in mixed on low speed process, cool material.The rear material of cooling mixes rear material by height batch mixer 2 and is transported in finished product bin 6 via two-stage conveying machine 7.Above step can be run at night, has reached the effect improving output, brownout and improve the working environment of workers.When storing abundant material in finished product bin 6 after night long working, during daytime, height batch mixer 2 can cut out, in finished product bin 6, sufficient material is delivered to storage tank 3 by three grades of screw machines 8, extrusion plasticizing in multiple extruder 4 is delivered to respectively again by one-level screw machine 5, leftover materials in one-level screw machine 5 are transported to via spilling storage tank 9 and reclaim in storage tank 10, be transported in storage tank 3 via recovery storage tank 10 again and carry out repeating recycling, PLC more than can be adopted automatically to control the feed of material.
Claims (10)
1. a mixing device, it is characterized in that: comprise connect successively the storehouse that feeds intake (1), for the height batch mixer (2) of mixed material feeding storehouse (1) interior material, for storing the storage tank (3) of material after mixing in height batch mixer (2), meanwhile, this storage tank (3) correspondence arranges at least two extruders for plastifying material (4); Wherein, described storage tank (3) by primary conveyor (5) by its mass transport to extruder (4).
2. mixing device according to claim 1, it is characterized in that: described primary conveyor (5) comprises an one-level spiral conveying tube (11), wherein this one-level spiral conveying tube (11) is connected with extruder (4) with storage tank (3) respectively.
3. mixing device according to claim 1, is characterized in that: described primary conveyor (5) comprises at least two one-level spiral conveying tubes (11); Wherein, each one-level spiral conveying tube (11) is connected with at least one extruder (4) with storage tank (3) respectively.
4. according to the arbitrary described mixing device of claim 1-3, it is characterized in that: also comprise for storing the spilling storage tank (9) overflowing material in primary conveyor (5), and for reclaiming the recovery storage tank (10) of this spilling storage tank (9) interior material; Wherein said spilling storage tank (9) is arranged at one-level spiral conveying tube (11) one end away from storage tank (3), this spilling storage tank (9) is connected with recovery storage tank (10) simultaneously, reclaims storage tank (10) and is connected with storage tank (3).
5. mixing device according to claim 1, it is characterized in that: between described height batch mixer (2) and storage tank (3), be also provided with finished product bin (6), wherein this height batch mixer (2) connects finished product bin (6) by two-stage conveying machine (7), and this finished product bin (6) connects storage tank (3) by three grades of conveyers (8) simultaneously.
6. mixing device according to claim 5, is characterized in that: described three grades of conveyers (8) comprise one three grades spiral conveying tubes (12).
7. mixing device according to claim 5, is characterized in that: described three grades of conveyers (8) comprise at least two three grades spiral conveying tubes (12), and wherein these three grades of spiral conveying tube (12) series combinations form.
8. mixing device according to claim 1, is characterized in that: described in the storehouse (1) that feeds intake have several.
9. the mixing device according to claim 1 or 8, it is characterized in that: described in the storehouse (1) that feeds intake be connected with reinforced stand (14) by pipeline (13), the material of wherein said reinforced station (14) passes through Roots vaccum pump (15) and is transported in the storehouse that feeds intake (1).
10. mixing device according to claim 1, is characterized in that: the top of described extruder (4) is provided with extruder hopper (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510481213.5A CN105000358B (en) | 2015-08-03 | 2015-08-03 | Mixing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510481213.5A CN105000358B (en) | 2015-08-03 | 2015-08-03 | Mixing device |
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| Publication Number | Publication Date |
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| CN105000358A true CN105000358A (en) | 2015-10-28 |
| CN105000358B CN105000358B (en) | 2017-08-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510481213.5A Active CN105000358B (en) | 2015-08-03 | 2015-08-03 | Mixing device |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108341222A (en) * | 2018-04-27 | 2018-07-31 | 张家港卡福新材料有限公司 | The synchronization feeding system of a plurality of production line of Wood-plastic floor |
Citations (6)
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| BE834884A (en) * | 1974-11-29 | 1976-02-16 | METHOD FOR PREPARING MIXTURES OF POLYVINYL CHLORIDES IN A HOT MIXER AND DEVICE FOR PRACTICING THE PROCESS | |
| IT1141580B (en) * | 1979-05-23 | 1986-10-01 | Rca Corp | PROCESS FOR THE PREPARATION OF ELECTROCONDUCTIVE COMPOSITIONS FOR MOLDING BASED ON POLYVINYL CHLORIDE |
| CN102285012A (en) * | 2011-05-10 | 2011-12-21 | 青岛海威集团有限公司 | Measurement transportation system and measurement transportation method of Poly Vinyl Chloride (PVC) ingredient |
| CN102398369A (en) * | 2011-06-08 | 2012-04-04 | 上海大巨龙蓬盖新材料有限公司 | Preparation method for PVC (polyvinyl chloride) granular coil floor and floor |
| CN204309153U (en) * | 2014-10-29 | 2015-05-06 | 联塑科技发展(武汉)有限公司 | A kind of PVC send mixing system automatically |
| CN204999242U (en) * | 2015-08-03 | 2016-01-27 | 江苏锐升新材料有限公司 | Mixing device |
-
2015
- 2015-08-03 CN CN201510481213.5A patent/CN105000358B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| BE834884A (en) * | 1974-11-29 | 1976-02-16 | METHOD FOR PREPARING MIXTURES OF POLYVINYL CHLORIDES IN A HOT MIXER AND DEVICE FOR PRACTICING THE PROCESS | |
| IT1141580B (en) * | 1979-05-23 | 1986-10-01 | Rca Corp | PROCESS FOR THE PREPARATION OF ELECTROCONDUCTIVE COMPOSITIONS FOR MOLDING BASED ON POLYVINYL CHLORIDE |
| CN102285012A (en) * | 2011-05-10 | 2011-12-21 | 青岛海威集团有限公司 | Measurement transportation system and measurement transportation method of Poly Vinyl Chloride (PVC) ingredient |
| CN102398369A (en) * | 2011-06-08 | 2012-04-04 | 上海大巨龙蓬盖新材料有限公司 | Preparation method for PVC (polyvinyl chloride) granular coil floor and floor |
| CN204309153U (en) * | 2014-10-29 | 2015-05-06 | 联塑科技发展(武汉)有限公司 | A kind of PVC send mixing system automatically |
| CN204999242U (en) * | 2015-08-03 | 2016-01-27 | 江苏锐升新材料有限公司 | Mixing device |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108341222A (en) * | 2018-04-27 | 2018-07-31 | 张家港卡福新材料有限公司 | The synchronization feeding system of a plurality of production line of Wood-plastic floor |
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| CN105000358B (en) | 2017-08-18 |
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