CN104999680A - Bubbled-rubber processing device - Google Patents
Bubbled-rubber processing device Download PDFInfo
- Publication number
- CN104999680A CN104999680A CN201510439838.5A CN201510439838A CN104999680A CN 104999680 A CN104999680 A CN 104999680A CN 201510439838 A CN201510439838 A CN 201510439838A CN 104999680 A CN104999680 A CN 104999680A
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- rubber
- carrier chain
- cooling chamber
- designed
- aeration tank
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- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
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- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The invention provides a bubbled-rubber processing device. The bubbled-rubber processing device comprises a conveying chain, a main cooling chamber and an air inflation chamber. The conveying chain penetrates through the main cooling chamber. A molten rubber material forms a plate shape in the main cooling chamber. The rubber plate enters the air inflation chamber along the conveying chain. Through holes are designed in the conveying chain. An air inflation box capable of moving vertically is designed below the conveying chain. Air inflation needles vertically penetrating through the through holes in the conveying chain are designed on the air inflation box. The lower portion of the air inflation box is connected with the telescopic ends of vertical air cylinders. The bubbled-rubber processing device is mainly used for adding bubbles into rubber, so that the density of the rubber is lowered and accordingly the heat insulation performance of the rubber is improved. The bubbled-rubber processing device is simple in structure and thus the sizes of the bubbles added into the rubber plate are conveniently controlled and the stability of all the bubbles in the rubber plate is guaranteed.
Description
Technical field
The present invention relates to material processing plant technical field, be specifically related to a kind of bubble rubber processing equipment.
Background technology
Traditional rubber is natural rubber, takes from the latex of the plant such as rubber tree, Russian dandelion, the material with elasticity, insulating properties, waterproof and air made after processing.Elastomeric macromolecular compound.The rubber that present people use mostly is synthetic rubber, is obtained through polymerisation by various monomer.The quality of rubber itself is heavier, and therefore people usually foam to rubber, makes rubber lighter in same volume situation, but traditional rubber pange device structure is comparatively sent out assorted, operating process is more loaded down with trivial details, and foaming cost is higher, is only carrying out processing on a large scale just can using; Traditional foam pattern is all overall foaming to rubber simultaneously, makes rubber to have more aperture, makes the smooth surface state that rubber cannot keep original.
Summary of the invention
For above problem, the invention provides a kind of structure simple, bubble can be filled with therein to rubber raw materials easily, make the density step-down of rubber, ensure the bubble rubber processing equipment that rubber face is smooth up and down simultaneously.
The technical solution adopted for the present invention to solve the technical problems is: this bubble rubber processing equipment comprises carrier chain, main cooling chamber, inflatable chamber, elastomeric material under melting state flow on described carrier chain by fusion tank thickness uniformly, described carrier chain passes from described main cooling chamber, elastomeric material under melting state forms tabular in main cooling chamber, rubber slab enters in described inflatable chamber along described carrier chain, described carrier chain is designed with the through hole run through, carrier chain bottom be designed with can move up and down obtain aeration tank, described aeration tank is designed with the Aerating needle vertically passed through from through hole described carrier chain, described Aerating needle is evenly distributed on described aeration tank top, described Aerating needle is connected with the gases at high pressure of aeration tank inside, described aeration tank bottom is connected with the telescopic end of vertical cylinder.Described aeration tank has the gas circuit of Aerating needle described in electric Air Valve Control to be communicated with.
As preferably, the rear portion of described inflatable chamber is equipped with secondary cooling chamber, and described carrier chain passes from described pair cooling chamber.
As preferably, the rubber slab in described pair cooling chamber is designed with the pressure roller flattened by rubber slab.
As preferably, be equipped with the closed roller being positioned at described rubber slab bottom between described pair cooling, inflatable chamber, in described closed roller, be designed with heating arrangement.
As preferably, the travel line speed on described closed roller surface is different from the transporting velocity of rubber slab on described carrier chain.
As preferably, described aeration tank is built with nitrogen.
Beneficial effect of the present invention is: this bubble rubber processing equipment is mainly used in rubber production, is mainly used to add bubble in rubber, makes rubber density step-down improve its thermal and insulating performance.This device in use, rubber after thawing tiles on carrier chain by fusion tank, when the rubber flow of tiling is after described main cooling box, rubber solidifies formation rubber slab, rubber slab itself still has higher temperature, at this moment rubber is in half curdled appearance, carrier chain stop motion after rubber slab enters described inflatable chamber, at this moment the aeration tank be positioned at below described carrier chain is upwards ejected by cylinder, the Aerating needle on described aeration tank top is made to head into described rubber slab inner, Aerating needle air valve is opened and is filled with in described rubber slab by gas, forms bubble.When treating that bubble reaches designed size, Aerating needle air valve is closed, and described aeration tank is driven by cylinder and moves downward, and Aerating needle is extracted downwards.Be in half curdled appearance because rubber slab still has larger temperature, pin hole can tighten closed automatically.This apparatus structure is simple, and the convenient Air Bubble Size be filled with in described rubber slab that controls ensures whole bubble stablizing in rubber slab.
Accompanying drawing explanation
Fig. 1 is the structural representation of bubble rubber processing equipment.
Detailed description of the invention
Below in conjunction with embodiment, the present invention is further described:
As shown in the embodiment shown in fig, this bubble rubber processing equipment comprises carrier chain 1, main cooling chamber 2, inflatable chamber 3, elastomeric material under melting state flow on described carrier chain 1 by fusion tank 4 thickness uniformly, described carrier chain 1 passes from the main cooling chamber 2 of conveying, shown main cooling chamber 2 is equipped with cooling structure, elastomeric material under melting state forms tabular in main cooling chamber 2, rubber slab 5 enters in described inflatable chamber 3 along described carrier chain 1, described carrier chain 1 is designed with the through hole run through, carrier chain 1 bottom be designed with can move up and down obtain aeration tank 31, described aeration tank 31 is designed with the Aerating needle 32 vertically passed through from through hole described carrier chain 1, described Aerating needle 32 is evenly distributed on described aeration tank 31 top, described Aerating needle is connected with the gases at high pressure of aeration tank 31 inside, described aeration tank 31 bottom is connected with the telescopic end of vertical cylinder 33.Described in this equipment, carrier chain 1 uses different carrier bars and chain sprocket structure according to the difference of every section of function, has multiple different connection segment to form.
This bubble rubber processing equipment is mainly used in rubber production, is mainly used to add bubble in rubber, makes rubber density step-down improve its thermal and insulating performance.This device in use, rubber after thawing tiles on carrier chain 1 by fusion tank 4, when the rubber flow of tiling is after described main cooling box 2, rubber solidifies and forms rubber slab 5, rubber slab 5 itself still has higher temperature, at this moment rubber is in half curdled appearance, carrier chain 1 stop motion after rubber slab 5 enters described inflatable chamber 3, at this moment the aeration tank 31 be positioned at below described carrier chain 1 is upwards ejected by cylinder 33, the Aerating needle 32 on described aeration tank 31 top is made to head into described rubber slab 5 inner, Aerating needle 32 air valve is opened and is filled with in described rubber slab 5 by gas, form bubble.When treating that bubble reaches designed size, Aerating needle air valve is closed, and described aeration tank 31 is driven by cylinder 33 and moves downward, and Aerating needle 32 is extracted downwards.Be in half curdled appearance because rubber slab 5 still has larger temperature, pin hole can tighten closed automatically.This apparatus structure is simple, and the convenient Air Bubble Size be filled with in described rubber slab 5 that controls ensures whole bubble stablizing in rubber slab 5.The top and bottom ratio of rubber slab 5 is easier to keep level and smooth simultaneously.
As shown in Figure 1, the rear portion of described inflatable chamber 3 is equipped with secondary cooling chamber 6, and described carrier chain 1 passes from described pair cooling chamber 6.Shown secondary cooling chamber 6 can lower the temperature to the rubber slab 5 after described main cooling chamber 2 cooling further, reaches the state of solidifying completely.
As shown in Figure 1, described pair cooling chamber 6 rubber slab 5 on be designed with the pressure roller 61 flattened by rubber slab 5.Described pressure roller 61 is pressed on the top of described rubber slab 5, and the carrier chain 1 of lowering the temperature in chamber 6 with described pair coordinates, and is flattened the top and bottom of rubber slab 5.
As shown in Figure 1, be equipped with the closed roller 7 being positioned at described rubber slab 5 bottom between described pair cooling chamber 6, inflatable chamber 3, in described closed roller 7, be designed with heating arrangement.Described closed roller 7 is by transmission mechanism driven rotary, play one and increase the effect that described rubber slab 5 is fed forward power, the heating arrangement of described closed roller 7 inside can by the surface heating of described closed roller 7 simultaneously, rubber slab 5 surface made forms half melting state, increases rubber slab 5 to the sealing effectiveness of bubble in it.Meanwhile, the travel line speed on described closed roller 7 surface is different from the transporting velocity of rubber slab 5 on described carrier chain 1.Different the making of described so closed roller 7 and rubber slab 5 movement velocity, described closed roller 7 can drive described rubber slab 5 bottom to produce displacement, makes sealing effectiveness better.
Specifically, described aeration tank 31 is built with nitrogen.Be filled with like this in the bubble in described rubber slab 5 and be nitrogen.Because nitrogen is a kind of inert gas, have good flame retardant effect, shown rubber slab 5 can be made like this to have certain fire retardancy.
Claims (6)
1. a bubble rubber processing equipment, it comprises carrier chain (1), main cooling chamber (2), inflatable chamber (3), elastomeric material under melting state flow on described carrier chain (1) by fusion tank (4) thickness uniformly, it is characterized in that: described carrier chain (1) passes from described main cooling chamber (2), elastomeric material under melting state forms tabular main cooling chamber (2), rubber slab (5) enters in described inflatable chamber (3) along described carrier chain (1), (1) is designed with the through hole run through to described carrier chain, carrier chain (1) bottom be designed with can move up and down obtain aeration tank (31), described aeration tank (31) is designed with the Aerating needle (32) vertically passed through from through hole described carrier chain (1), described Aerating needle (32) is evenly distributed on described aeration tank (31) top, described Aerating needle is connected with the gases at high pressure of aeration tank (31) inside, described aeration tank (31) bottom is connected with the telescopic end of vertical cylinder (33).
2. bubble rubber processing equipment according to claim 1, is characterized in that: the rear portion of described inflatable chamber (3) is equipped with secondary cooling chamber (6), and described carrier chain (1) passes from described pair cooling chamber (6).
3. bubble rubber processing equipment according to claim 2, is characterized in that: the rubber slab (5) of described pair cooling chamber (6) is designed with the pressure roller (61) flattened by rubber slab (5).
4. bubble rubber processing equipment according to claim 2, it is characterized in that: be equipped with the closed roller (7) being positioned at described rubber slab (5) bottom between described pair cooling chamber (6), inflatable chamber (3), in described closed roller (7), be designed with heating arrangement.
5. bubble rubber processing equipment according to claim 4, is characterized in that: the travel line speed on described closed roller (7) surface is different from the transporting velocity of the upper rubber slab (5) of described carrier chain (1).
6. bubble rubber processing equipment according to claim 1, is characterized in that: described aeration tank (31) is built with nitrogen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510439838.5A CN104999680B (en) | 2015-07-24 | 2015-07-24 | A kind of bubble rubber processing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510439838.5A CN104999680B (en) | 2015-07-24 | 2015-07-24 | A kind of bubble rubber processing equipment |
Publications (2)
| Publication Number | Publication Date |
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| CN104999680A true CN104999680A (en) | 2015-10-28 |
| CN104999680B CN104999680B (en) | 2017-06-16 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510439838.5A Expired - Fee Related CN104999680B (en) | 2015-07-24 | 2015-07-24 | A kind of bubble rubber processing equipment |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1984000920A1 (en) * | 1982-09-01 | 1984-03-15 | Thomas Broennum | A method and an apparatus for manufacturing oblong articles of polyurethane integral foam or a corresponding material |
| CN101062585A (en) * | 2007-05-31 | 2007-10-31 | 李广明 | Latex foaming product production device |
| US20100230032A1 (en) * | 2009-03-16 | 2010-09-16 | Storopack, Inc. | Method and machine for making foam cushions |
| CN202241766U (en) * | 2011-08-30 | 2012-05-30 | 中国科学院宁波材料技术与工程研究所 | Supercritical fluid injection device |
| CN104441385A (en) * | 2014-11-18 | 2015-03-25 | 中天日立射频电缆有限公司 | Dual-path gas injection system for physical foaming process and gas injection method thereof |
| CN204820379U (en) * | 2015-07-24 | 2015-12-02 | 苏州云舒新材料科技有限公司 | Bubble rubber processingequipment |
-
2015
- 2015-07-24 CN CN201510439838.5A patent/CN104999680B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1984000920A1 (en) * | 1982-09-01 | 1984-03-15 | Thomas Broennum | A method and an apparatus for manufacturing oblong articles of polyurethane integral foam or a corresponding material |
| CN101062585A (en) * | 2007-05-31 | 2007-10-31 | 李广明 | Latex foaming product production device |
| US20100230032A1 (en) * | 2009-03-16 | 2010-09-16 | Storopack, Inc. | Method and machine for making foam cushions |
| CN202241766U (en) * | 2011-08-30 | 2012-05-30 | 中国科学院宁波材料技术与工程研究所 | Supercritical fluid injection device |
| CN104441385A (en) * | 2014-11-18 | 2015-03-25 | 中天日立射频电缆有限公司 | Dual-path gas injection system for physical foaming process and gas injection method thereof |
| CN204820379U (en) * | 2015-07-24 | 2015-12-02 | 苏州云舒新材料科技有限公司 | Bubble rubber processingequipment |
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| Publication number | Publication date |
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| CN104999680B (en) | 2017-06-16 |
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| Date | Code | Title | Description |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB03 | Change of inventor or designer information |
Inventor after: Yang Xiaoguang Inventor before: Dai Xiaochen |
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| CB03 | Change of inventor or designer information | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20170519 Address after: 511340, No. 417, West Xintang Road, West Village, Xintang Town, Zengcheng District, Guangdong, Guangzhou Applicant after: Guangzhou Sentuo Rubber Products Co.,Ltd. Address before: 510000 unit 2414-2416, building, No. five, No. 371, Tianhe District, Guangdong, China Applicant before: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd. Effective date of registration: 20170519 Address after: 510000 unit 2414-2416, building, No. five, No. 371, Tianhe District, Guangdong, China Applicant after: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd. Address before: 215104 Wuzhong District, Jiangsu, Yue Yue Street, South Guandu Road, No., No. 6 Applicant before: SUZHOU YUNSHU NEW MATERIAL SCIENCE & TECHNOLOGY Co.,Ltd. |
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| TA01 | Transfer of patent application right | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170616 Termination date: 20190724 |
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| CF01 | Termination of patent right due to non-payment of annual fee |