CN104999295B - Clamp for disc-shaped large casting multi-hole and multi-plane finish machining - Google Patents

Clamp for disc-shaped large casting multi-hole and multi-plane finish machining Download PDF

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Publication number
CN104999295B
CN104999295B CN201510461207.3A CN201510461207A CN104999295B CN 104999295 B CN104999295 B CN 104999295B CN 201510461207 A CN201510461207 A CN 201510461207A CN 104999295 B CN104999295 B CN 104999295B
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China
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clamping disk
disc
clamping
heavy castings
spacer
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CN201510461207.3A
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CN104999295A (en
Inventor
章步青
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ANHUI YONGCHENG MACHINERY Co Ltd
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ANHUI YONGCHENG MACHINERY Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23QDETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
    • B23Q3/00Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Jigs For Machine Tools (AREA)

Abstract

The invention discloses a clamp for disc-shaped large casting multi-hole and multi-plane finish machining. The clamp comprises a disc-shaped boss arranged on a base. A clamping disc is obliquely connected to the top of the disc-shaped boss through a rotating shaft. A plurality of lower positioning pieces are arranged between the clamping disc and the disc-shaped boss and fixedly connected to the disc-shaped boss. A plurality of upper positioning pieces are connected to the top of the clamping disc. The upper positioning pieces and the lower positioning pieces are arranged in the circumferential direction of the clamping disc respectively. Each upper positioning piece and the corresponding lower positioning piece are provided with a plurality of corresponding connecting holes. Products to be machined penetrate through the connecting holes in the upper and lower positioning pieces through a plurality of connecting pieces to be connected and fixed. The portion, close to the rotating shaft, of the clamping disc is provided with a plurality of clamping devices. The clamp is simple in structure, low in cost and high in clamping stability, collision and damage phenomena caused by repeated clamping are reduced, and machining efficiency and product machining quality are improved.

Description

The many plane precision process fixtures of disc heavy castings porous
Technical field
The present invention relates to large parts, especially heavy castings finishing technology field, more particularly to disc is big The many plane precision process fixtures of type foundry goods porous.
Background technology
Large parts, especially through the irregular heavy castings of elongated of cast form, needs after the casting The polish of multiple faces or multiple installation sites is carried out, to meet the feature and connectivity to its local etc. of heavy castings Require, but, surface configuration complex heavy castings more especially for curved surface, its in finishing passes, no matter It is the processing after positioning, or positioning, operation is required to many people cooperative cooperating simultaneously, and each face and each local Processing, will individually fix so that its processing duration is longer, waste of manpower, add man-hour, there is also shake knife phenomenon, affect The local size precision of heavy castings to be processed, serious meeting causes to scrap, and the accuracy for positioning is also bad.And it is every One-time positioning, it may be desirable to which different fixtures, cost is also of a relatively high.
For macrotype spherical parts member or foundry goods, when being clamped, due to clamping built on the sand, can cause to be processed The shake knife phenomenon of parts, causes the surface smoothness for being processed parts inadequate, the inaccurate phenomenon of processing dimension.In addition big In the spherical parts of type or foundry goods finishing passes, repeated clamping can be also caused, be positioned repeatedly, difference processing orientation needs Individually positioning, wastes time and energy, and the duration is longer, and positioning precision is not also accurate.
The content of the invention
In order to overcome the above-mentioned deficiencies of the prior art, the invention provides many plane precision process of disc heavy castings porous With fixture, its object is to reduce the phenomenon of damaging produced because of repeated clamping, lift working (machining) efficiency.Reduction is produced because of resetting Raw mismachining tolerance, the processing quality of improving product;The jig main body that it is used is integral casting process, so as to ensure that fixture is whole Body strength and stiffness, it is to avoid macrotype spherical foundry goods to be processed or other macrotype spherical parts produce shake knife in working angles Phenomenon, improves workpiece machining surface fineness and each accurate to dimension, improves the production and processing quality of product.
The technical solution adopted in the present invention is:The many plane precision process fixtures of disc heavy castings porous, including setting The discoid convex on pedestal is put, discoid convex top is connected with clamping disk by rotating shaft, and clamping disk is obliquely connected to On discoid convex;Some lower spacers are provided between clamping disk and discoid convex, and some lower spacers are regularly It is connected on discoid convex, clamping disk top is also associated with some upper spacers, some upper spacers and some lower spacers Respectively along the circumferential position arrangement of clamping disk, some corresponding connecting holes are provided with spacer and lower spacer on each, Processed product is connected by several connectors through the connecting hole of upper spacer and lower spacer;It is close on clamping disk Several clamping devices are additionally provided near rotating shaft.The fixture of the present invention, is provided with discoid convex on pedestal, and by turning Axle is connected to the clamping disk of clamping processed product;At the same time, the present invention, is on the one hand provided with some at the top of clamping disk Upper spacer is used for positioning position of the processed product on clamping disk;On the other hand, fix fixed with discoid convex The corresponding lower spacer of bit slice, by several connectors the connection of corresponding upper spacer and lower spacer per a pair is passed through Hole, realization is fixed on processed product on clamping disk.The advantage of the fixture is that it is right on clamping disk that some upper spacers are fixed on Processed product is fixed, and rotates around the axis, just the processing orientation of rotatable processed product, realizes multi-faceted processing, and Without the need for repeating to clamp processed product, only clamping disk need to be rotated, retighten upper and lower spacer, that is, realize processed product Machine direction is rotated.The fixture avoids processed product due to multi-faceted processing, and the abrasion that clamping is caused is repeated several times, and And improve working (machining) efficiency, stability of rotation.And ensure that fixture bulk strength and rigidity, it is to avoid macrotype spherical casting to be processed Part or other macrotype spherical parts produce shake knife phenomenon in working angles, improve workpiece machining surface fineness and Ge Jia Work dimensional accuracy, improves the production and processing quality of product.
Further improvement of the present invention is that power source is additionally provided with inside the discoid convex on pedestal, power source connection Rotating shaft, and power source is provided for it, and then drive clamping disk to rotate, and drive processed product to rotate, improve whole folder The work efficiency of tool, with more preferable intelligent effect.
Further improvement of the present invention is also to be provided with some fixed blocks on pedestal along the neighboring of clamping disk, Put on each fixed block and be provided with an alignment pin;A positioning is provided with clamping disk at the position of each alignment pin of correspondence Hole, realizes the further fastening to clamping disk, it is ensured that processed product is adding man-hour, will not produce shake knife phenomenon, improves and treats The crudy of converted productss.
Further improvement of the present invention is that each location hole on clamping disk is provided with U-type groove, enhances clamping disk Fastening performance.
Further improvement of the present invention is that some suspension ring are additionally provided with pedestal, facilitates stone tongs.
Further improvement of the present invention is that spacer and several lower spacers distinguish one on several on clamping disk One correspondence, improves the operating characteristics for clamping.
Further improvement of the present invention is that the angle of inclination of clamping disk is 110 ° to 130 °, facilitates processed product to fill It is clipped on clamping disk, it is to avoid unnecessary collides with, protects heavy castings outward appearance to be processed not to be damaged.
Further improvement of the present invention is, the entirety of the global shape of spacer and each lower spacer on each Shape is in respectively triangular form, improves the stability of its positioning.
Further improvement of the present invention is that clamping device is screw clamp clamp system, and simple structure clamps stroke Greatly, and self-locking property is good, force increasing ratio is big, and stability is good.
Compared with prior art, the invention has the beneficial effects as follows:The fixture of the present invention, is provided with discoid prominent on pedestal Platform, and the clamping disk of clamping processed product is connected to by rotating shaft;At the same time, the present invention, on the one hand on the top of clamping disk Portion is provided with some upper spacers for positioning position of the processed product on clamping disk;On the other hand, in discoid convex The upper fixation lower spacer corresponding with upper spacer, by several connectors pass through per a pair corresponding upper spacer and under The connecting hole of spacer, realization is fixed on processed product on clamping disk.The advantage of the fixture is that some upper spacers are fixed It is fixed towards processed products on clamping disk, rotates around the axis, just the processing orientation of rotatable processed product, realizes many Orientation is processed, and without the need for repeating to clamp processed product, only need to rotate clamping disk, retightens upper and lower spacer, that is, realize treating The machine direction of converted productss is rotated.The fixture avoids processed product due to multi-faceted processing, clamping is repeated several times and causes Abrasion, and improve working (machining) efficiency, stability of rotation.And ensure that fixture bulk strength and rigidity, it is to avoid to be processed Macrotype spherical foundry goods or other macrotype spherical parts produce shake knife phenomenon in working angles, improve workpiece machining surface light Cleanliness and each accurate to dimension, improve the production and processing quality of product.
The fixture of the present invention, simple structure, low cost, the degree of stability for clamping are high, reduce because of touching that repeated clamping is produced Hinder phenomenon, improve working (machining) efficiency, reduce the mismachining tolerance produced because of resetting, the processing quality of improving product.Ensure Fixture bulk strength and rigidity, it is to avoid macrotype spherical foundry goods to be processed or other macrotype spherical parts are in working angles It is middle to produce shake knife phenomenon, workpiece machining surface fineness and each accurate to dimension are improve, improve the production and processing of product Quality.
Description of the drawings
Fig. 1 illustrates for the overall structure of one embodiment of many plane precision process fixtures of disc heavy castings porous Figure;
Fig. 2 is the pedestal and the three dimensional structure diagram of lower spacer of the embodiment of Fig. 1;
Fig. 3 is the effect diagram of processed product on the embodiment clamping of Fig. 1.
Specific embodiment
In order to deepen the understanding of the present invention, with reference to the accompanying drawings and examples the present invention is further described, the enforcement Example is only used for explaining the present invention, protection scope of the present invention is not constituted and is limited.
As shown in figures 1 and 3, many plane precision process fixtures of disc heavy castings porous, including being arranged on pedestal 4 Discoid convex 3, the top of discoid convex 3 is connected with clamping disk 2 by rotating shaft 7, and clamping disk 2 is obliquely connected to discoid On convex 3;Some lower spacers 6 are provided between clamping disk 2 and discoid convex 3, and some lower spacers 6 regularly connect It is connected on discoid convex 3, the top of clamping disk 2 is also associated with some upper spacers 1, some upper spacers 1 and some lower positioning Piece 6 along the circumferential position arrangement of clamping disk 2, some corresponding companies is provided with each on spacer 1 and lower spacer 6 respectively Hole 11 is connect, processed product 9 is solid through the connection of connecting hole 11 of upper spacer 1 and lower spacer 6 by several connectors 10 It is fixed;Nearby several clamping devices 5 are additionally provided with clamping disk 2 near rotating shaft 7.The fixture of the present invention, is provided with pedestal 4 Discoid convex 3, and the clamping disk 2 of clamping processed product 9 is connected to by rotating shaft 7;At the same time, the present invention, on the one hand At the top of clamping disk 2 spacer 1 is provided with some for positioning position of the processed product 9 on clamping disk 2;The opposing party Face, the fixation lower spacer 6 corresponding with upper spacer 1 on discoid convex 3 is passed through each by several connectors 10 To corresponding upper spacer 1 and the connecting hole 11 of lower spacer 6, realization is fixed on processed product 9 on clamping disk.The fixture Advantage be that some upper spacers 1 are fixed on clamping disk 2 and 9 are fixed towards processed products, around the shaft 7 rotate, just can turn The processing orientation of dynamic processed product 9, realizes multi-faceted processing, and without the need for repeating to clamp processed product 9, only need to rotate clamping Disk 2, retightens upper and lower spacer, that is, the machine direction for realizing processed product 9 is rotated.Avoiding for the fixture is to be processed Product 9 is repeated several times the abrasion that clamping is caused due to multi-faceted processing, and improves working (machining) efficiency, stability of rotation.And protect Fixture bulk strength and rigidity are demonstrate,proved, it is to avoid macrotype spherical foundry goods to be processed or other macrotype spherical parts were cutting Shake knife phenomenon is produced in journey, workpiece machining surface fineness and each accurate to dimension is improved, the production and processing of product is improve Quality.
In the above-described embodiments, as shown in Figure 2, power source 13, power are additionally provided with inside the discoid convex 3 on pedestal 4 The connection rotating shaft 7 of source 13, and power source is provided for it, and then drive clamping disk 2 to rotate, and drive processed product 9 to rotate, carry The high work efficiency of whole fixture, with more preferable intelligent effect.
In the above-described embodiments, also some fixed blocks 8 are provided with along the neighboring of clamping disk 2 on pedestal 4, each Put on fixed block 8 and be provided with an alignment pin 81;A location hole is provided with clamping disk 2 at the position of each alignment pin 81 of correspondence 21, realize the further fastening to clamping disk 2, it is ensured that processed product 9 is adding man-hour, will not produce shake knife phenomenon, improves The crudy of processed product.
In the above-described embodiments, each location hole 21 on clamping disk 2 is provided with U-type groove 22, enhances clamping disk 2 Fastening performance.
In the above-described embodiments, some suspension ring 12 are additionally provided with pedestal 4, facilitate stone tongs.
In the above-described embodiments, on clamping disk 2 spacer 1 and a pair of the difference of spacers 61 under several on several Should, improve the operating characteristics for clamping.
In the above-described embodiments, the angle of inclination of clamping disk 2 is 110 ° to 130 °, preferably 120 degree, facilitates product to be processed The clamping of product 9 is on clamping disk 2, it is to avoid unnecessary collides with, and protects heavy castings outward appearance to be processed not to be damaged.
In the above-described embodiments, the global shape of the global shape of spacer 1 and each lower spacer 6 divides on each Not Cheng triangular form, improve its positioning stability.
In the above-described embodiments, clamping device 5 is screw clamp clamp system, and simple structure clamps stroke greatly, and self-locking Performance is good, and force increasing ratio is big, and stability is good.
The fixture of the present invention, simple structure, low cost, the degree of stability for clamping are high, reduce because of touching that repeated clamping is produced Hinder phenomenon, improve working (machining) efficiency, reduce the mismachining tolerance produced because of resetting, the processing quality of improving product.Ensure Fixture bulk strength and rigidity, it is to avoid macrotype spherical foundry goods to be processed or other macrotype spherical parts are in working angles It is middle to produce shake knife phenomenon, workpiece machining surface fineness and each accurate to dimension are improve, improve the production and processing of product Quality.
What embodiments of the invention were announced is preferred embodiment, but is not limited thereto, the ordinary skill people of this area Member, easily according to above-described embodiment, understands the spirit of the present invention, and makes different amplifications and change, but as long as without departing from this The spirit of invention, all within the scope of the present invention.

Claims (9)

1. many plane precision process fixtures of disc heavy castings porous, it is characterised in that:Including being arranged on pedestal(4)On circle Plate-like convex(3), the discoid convex(3)Top passes through rotating shaft(7)It is connected with clamping disk(2), the clamping disk(2)Incline Be connected to discoid convex(3)On;The clamping disk(2)With discoid convex(3)Between be provided with some lower spacers (6), and some lower spacers(6)It is fixedly attached to discoid convex(3)On, the clamping disk(2)Top also connects It is connected to some upper spacers(1), some upper spacers(1)With some lower spacers(6)Respectively along clamping disk(2)Circumference Location arrangements, each described upper spacer(1)With lower spacer(6)On be provided with some corresponding connecting holes(11), it is to be added Chemical product(9)By several connectors(10)Through the upper spacer(1)With lower spacer(6)Connecting hole(11)Connection It is fixed;
The clamping disk(2)Upper close rotating shaft(7)Nearby it is additionally provided with several clamping devices(5).
2. many plane precision process fixtures of disc heavy castings porous according to claim 1, it is characterised in that:It is described Pedestal(4)On discoid convex(3)Inside is additionally provided with power source(13), the power source(13)Connection rotating shaft(7), and be It provides power source, and then drives clamping disk(2)Rotate, and drive processed product(9)Rotate.
3. many plane precision process fixtures of disc heavy castings porous according to claim 2, it is characterised in that:It is described Pedestal(4)On also along clamping disk(2)Neighboring on be provided with some fixed blocks(8), each described fixed block(8)On put It is provided with an alignment pin(81);The clamping disk(2)On correspond to each alignment pin(81)Position at be provided with a location hole (21).
4. many plane precision process fixtures of disc heavy castings porous according to claim 3, it is characterised in that:It is described Clamping disk(2)On each location hole(21)It is provided with U-type groove(22).
5. many plane precision process fixtures of disc heavy castings porous according to claim 3, it is characterised in that:It is described Pedestal(4)On be additionally provided with some suspension ring(12).
6. many plane precision process fixtures of disc heavy castings porous according to claim 4, it is characterised in that:It is described Clamping disk(2)On several on spacer(1)With several lower spacers(6)Correspond respectively.
7. many plane precision process fixtures of disc heavy castings porous according to claim 1-6 any one, it is special Levy and be:The clamping disk(2)Angle of inclination be 110 ° to 130 °.
8. many plane precision process fixtures of disc heavy castings porous according to claim 6, it is characterised in that:It is each The individual upper spacer(1)Global shape and each described lower spacer(6)Global shape respectively be in triangular form.
9. many plane precision process fixtures of disc heavy castings porous according to claim 1, it is characterised in that:It is described Clamping device(5)For screw clamping mechanism.
CN201510461207.3A 2015-07-31 2015-07-31 Clamp for disc-shaped large casting multi-hole and multi-plane finish machining Active CN104999295B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201510461207.3A CN104999295B (en) 2015-07-31 2015-07-31 Clamp for disc-shaped large casting multi-hole and multi-plane finish machining

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Application Number Priority Date Filing Date Title
CN201510461207.3A CN104999295B (en) 2015-07-31 2015-07-31 Clamp for disc-shaped large casting multi-hole and multi-plane finish machining

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CN104999295B true CN104999295B (en) 2017-05-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108436517A (en) * 2018-03-27 2018-08-24 安徽涌诚机械有限公司 Large size bearing seat casting bearing hole finishing fixture

Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH609273A5 (en) * 1977-01-20 1979-02-28 Fischer Ag Georg
CN201329509Y (en) * 2009-01-21 2009-10-21 莱州新忠耀机械有限公司 Low temperature high ductility shock resistance pipeline bullet valve solid boring tooling
CN202592065U (en) * 2012-04-04 2012-12-12 无锡欧易博阀业科技有限公司 Clamping tool for machining side hole of ball valve body
CN203495615U (en) * 2013-09-18 2014-03-26 浙江固特气动机械有限公司 Dome valve half-spherical surface valve core machining combination fixture
CN204381859U (en) * 2014-11-28 2015-06-10 浙江亚恩材料工程技术有限公司 A kind of automobile-used ball for ball valve inner headed face frock clamp
CN204893452U (en) * 2015-07-31 2015-12-23 安徽涌诚机械有限公司 Porous many planes of disc large castings anchor clamps for finish machining

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108436517A (en) * 2018-03-27 2018-08-24 安徽涌诚机械有限公司 Large size bearing seat casting bearing hole finishing fixture

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Denomination of invention: Fixture for multi hole and multi plane finish machining of large disc castings

Effective date of registration: 20220715

Granted publication date: 20170517

Pledgee: Industrial and Commercial Bank of China Limited Guangde sub branch

Pledgor: ANHUI YONGCHENG MACHINERY Co.,Ltd.

Registration number: Y2022980010523

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PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20230920

Granted publication date: 20170517

Pledgee: Industrial and Commercial Bank of China Limited Guangde sub branch

Pledgor: ANHUI YONGCHENG MACHINERY Co.,Ltd.

Registration number: Y2022980010523

PE01 Entry into force of the registration of the contract for pledge of patent right
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of invention: Clamping fixtures for precision machining of large circular castings with multiple porous planes

Effective date of registration: 20231101

Granted publication date: 20170517

Pledgee: Industrial and Commercial Bank of China Limited Guangde sub branch

Pledgor: ANHUI YONGCHENG MACHINERY Co.,Ltd.

Registration number: Y2023980063611