CN104999279A - Production line for aluminum alloy base plates of suspended ceilings - Google Patents
Production line for aluminum alloy base plates of suspended ceilings Download PDFInfo
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- CN104999279A CN104999279A CN201510446098.8A CN201510446098A CN104999279A CN 104999279 A CN104999279 A CN 104999279A CN 201510446098 A CN201510446098 A CN 201510446098A CN 104999279 A CN104999279 A CN 104999279A
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- fixed
- slicing
- base plate
- aluminium alloy
- alloy base
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D1/00—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling
- B21D1/02—Straightening, restoring form or removing local distortions of sheet metal or specific articles made therefrom; Stretching sheet metal combined with rolling by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/08—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by rollers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Punching Or Piercing (AREA)
- Forging (AREA)
Abstract
The invention provides a production line for aluminum alloy base plates of suspended ceilings. The production line solves the technical problems that since an existing production line is not provided with a slicing device, a forming device and a flanging device, manual slicing, manual forming and manual flanging are needed, and the production efficiency is low. The production line for the aluminum alloy base plates of the suspended ceilings comprises a full-automatic slicing machine, an edge and corner one-time forming device and a flanging device. The full-automatic slicing machine comprises a paying-off roll for carrying an aluminum alloy base plate strip, a slicing rack, a slicing knife, flattening rolls, a feed roll and conveying belts. A knife rest and a slicing air cylinder are arranged on the slicing rack. The slicing air cylinder is fixed to the upper end of the knife rest. The slicing knife is connected with a push rod of the slicing air cylinder. Under the action of the slicing air cylinder, the slicing knife moves up and down along the knife rest. The front end of the knife rest is provided with a horizontal feed plate. The rear end of the knife rest is provided with the conveying belts. A collection platform is arranged at one ends of the conveying belts. Vertical plates are fixed to the two sides of the feed plate. The two ends of each flattening roll and the two ends of the feed roll are connected to the vertical plates. The production line has the advantage of high production efficiency.
Description
Technical field
The invention belongs to field of mechanical technique, relate to a kind of production line, particularly a kind of production line of furred ceiling aluminium alloy base plate.
Background technology
Furred ceiling refers to the top finishing of house living environment.Briefly, just referring to the finishing of ceiling, is one of pith of interior decoration.Furred ceiling has insulation, heat insulation, sound insulation, the effect of sound absorption, be also electrically, air conditioner, communication and the engineering such as fire prevention, warning line equipment hidden layer.Furred ceiling is different according to the material of decorative panel, classify also not identical, furred ceiling finishing material is the Main Basis distinguishing furred ceiling title, mainly contains: light steel keel gypsum board furred ceiling, plaster tablet suspended ceiling, mineral wool board ceiling, clamping plate furred ceiling, special-shaped rectangular aluminum-pinch furred ceiling, square plating paint aluminum-pinch furred ceiling, stained glass furred ceiling, aluminium honeycomb perforated sound-absorbing plate furred ceiling etc.In whole indoor decoration, occupy considerable status, suitable decoration is done to room top surface, can not only indoor environment be beautified, colourful interior space artistic image can also be built.Furred ceiling, in the process of producing, general needs the steps such as, flange shaping through section, corner and assembling.
Through retrieval, as Chinese patent literature discloses a kind of furred ceiling blank automatic production line [application number: 201210264452.1; Notification number: CN 102776995A].This furred ceiling blank automatic production line, is characterized in that: comprise stock bar unwinding device, stock bar compression bonding apparatus, stock bar sanding device, stock bar bleaching system, stock bar cleaning device, stock bar drying unit, stock bar glazing device for painting, stock bar cooling device, stock bar film sticking apparatus, stock bar wrap-up successively.
Although production line can realize automated production disclosed in this patent, simultaneously, area is produced in effective utilization, easy to operate, but, there is no slicing device, shaped device and hemmer in this production line, need artificial section, shaping and flange, production efficiency is low, and therefore, the full-automatic slicing machine designing a kind of furred ceiling aluminium alloy base plate is necessary.
Summary of the invention
The object of the invention is to there are the problems referred to above for existing technology, propose a kind of production line of furred ceiling aluminium alloy base plate, this production line has the high feature of production efficiency.
Object of the present invention realizes by following technical proposal: a kind of production line of furred ceiling aluminium alloy base plate, comprise full-automatic slicing machine, corner one-shot forming apparatus and hemmer, it is characterized in that, full-automatic slicing machine comprises the discharging roll of placing aluminium alloy substrate band, section frame, carving knife, flattening roller, feeding roller and conveyer belt, section frame is provided with knife rest and section cylinder, section cylinder is fixed on knife rest upper end, carving knife is connected with the push rod of section cylinder, under section cylinder action, carving knife moves up and down along knife rest, the front end of knife rest is provided with the delivery sheet of level, the rear end of knife rest is conveyer belt, one end of conveyer belt is provided with bin, the both sides of conveyer belt are fixed with striker plate, delivery sheet both sides are fixed with riser, flattening roller and feeding roller two ends are connected on riser, riser has the groove of the vertical setting of some strips, riser upper end is fixed with the cover plate sealing groove, flattening roller and feeding roller are fixed by the bearing block in groove, bearing block can slide up and down along groove, the upper and lower two ends of bearing block of feeding roller are lined with adjustment steel disc, cover plate has been threaded screw rod, screw rod lower end with regulate steel disc against, screw rod upper end is connected with rotating disk, the bearing block lower end of flattening roller is lined with flexible foam-rubber cushion, the first spring is provided with between the bearing block upper end and cover plate of flattening roller, under the effect of the first spring, flattening roller has the trend of downward extruding aluminium alloy substrate, described riser side is fixed with the motor driving feeding roller to rotate.
Operation principle of the present invention is as follows: the output shaft rotation controlling motor, the output shaft of motor drives feeding roller to rotate, Al-alloy based strip on discharging roll is transported to flattening roller place by feeding roller, aluminium alloy plate is flattened into by flattening roller, being rotated further by feeding roller, aluminium alloy plate is delivered to carving knife place, the push rod controlling section cylinder moves down, the push rod of section cylinder drives carving knife to move down, aluminium alloy plate cuts off by carving knife, by the aluminium alloy base plate cut by tape transport to bin collects; By corner one-shot forming apparatus, four of aluminium alloy base plate corner stamping-outs are fallen; Made four limit upsets of aluminium alloy base plate by hemmer, thus complete its production operation, production efficiency is high; The upper and lower two ends of bearing block of feeding roller are lined with adjustment steel disc, the bearing block lower end of flattening roller is lined with flexible foam-rubber cushion, the first spring is provided with between the bearing block upper end and cover plate of flattening roller, adopt this structure, the upper-lower position of adjustment feeding roller and flattening roller can be enable to regulate, thus can the coiled material of different-thickness be carried and be flattened, highly versatile.
Described bearing block is square, and have the bearing being enclosed within flattening roller or feeding roller end in bearing block, bearing block is identical with recess width.
Adopt above structure, by the positioning action of bearing block, flattening roller or feeding roller can be enable to move up and down, spacing convenience.
Described corner one-shot forming apparatus comprises press and corner mould, corner mould comprises cuts mould and lower bed die, on cut mould and be fixed on the drift of press, lower bed die is fixed on the workbench of press, cut mould on described and comprise cutting plate seat and stripping and slicing, cutting plate seat is bolted on drift, cutting plate seat is square and four angles has four installing holes, stripping and slicing is had four and to insert respectively in four installing holes and to be fixed by latch, described stripping and slicing cross section is L-type, also there is in right angle the square reinforcement connecting portion of protrusion, described lower bed die comprises base plate and some alignment pins, base plate has the material-dropping hole identical with four stripping and slicing positions and shape, some alignment pins are distributed in the edge of base plate.
When needs are to during by Al-alloy based sheet metal forming, the aluminium alloy base plate had cuting slice is placed on base plate, by alignment pin, it is positioned, open press and drift is moved down, drift drives cutting plate seat to move down, cutting plate seat drives stripping and slicing to move down, and along with stripping and slicing moves down gradually, four of an aluminium alloy base plate corner stamping-out can be fallen, waste material drops out from material-dropping hole, aluminium alloy base plate good for stamping-out is taken out, thus completes its operations for forming, shaping quick, convenient.
Described hemmer comprises flange frame, flange frame has upper horizontal stand, lower compression leg and upper ejector pin, lower compression leg and upper ejector pin slide up and down along flange frame, flange frame upper end is fixed with the cylinder one driving lower compression leg to move up and down, flange frame lower is fixed with the cylinder two driving upper ejector pin to move up and down, lower compression leg lower end is fixed with inside casing, upper ejector pin upper end is fixed with housing, inside casing wall respectively has a through hole, through hole internal fixtion has cylinder three, the push rod of cylinder three is fixed with pressing plate one, the working face of pressing plate one has shrinkage pool, flange frame is fixed with four cylinders four, the push rod of cylinder four is fixed with pressing plate two, the working face of pressing plate two has protruding plush copper, plush copper and shrinkage pool match.
When needs are to during by Al-alloy based sheet metal forming flange, the aluminium alloy base plate of forming is placed on horizontal stand, the push rod of control cylinder one moves down, the push rod of cylinder one drives lower compression leg to move down, press down cornice to move inside casing and move down, along with inside casing moves down gradually, aluminium alloy base plate is located by inside casing, the push rod of control cylinder two moves up, the push rod of cylinder two drives upper ejector pin to move up, upper ejector pin drives housing to move up, and makes four limit upsets of aluminium alloy base plate along with housing moves up gradually; The push rod outwards movement of control cylinder three, the push rod band dynamic pressure plate one outwards movement of cylinder three, simultaneously, the push rod of control cylinder four moves inward, the push rod band dynamic pressure plate two of cylinder four moves inward, and by the squeezing action of shrinkage pool and plush copper, flange place is processed location indentations, can realize the four disposable flange in limit, flange efficiency is high; In the subsequent group process of assembling of furred ceiling, effective positioning action can be played by location indentations.
Described inside casing is embedded in housing, and both gaps equal the thickness of aluminium alloy base plate.
Adopt above structure, the flange precision of aluminium alloy base plate can be improved, good product quality.
Described bin is positioned at press side, and described press opposite side is also provided with the storage rack stacking the Al alloy parts processed.
Adopt above structure, the transport operation of Al alloy parts can be convenient to by storage rack; Al alloy parts is the aluminium alloy base plate that flange is good.
Described storage rack comprises support platform, feet and the storing board for stacking aluminium alloy base plate, feet is positioned at support platform lower surface, support platform is welded with four guide rods perpendicular to support platform, storing board to be set on guide rod and to slide along guide rod, the second spring is provided with between storing board and support platform, under the active force of the second spring, storing board is in the trend moved up, and described support platform is also provided with the lifting cylinder driving support platform to rise.
When depositing the good aluminium alloy base plate of flange, be placed on by aluminium alloy base plate on storing board, along with increasing of aluminium alloy base plate quantity, the elastic force that storing board can overcome the second spring moves down, and the plane deposited can be made to be in same position all the time; When the aluminium alloy base plate that taking-up flange is good, the push rod controlling lifting cylinder moves up, and the push rod of lifting cylinder promotes storing board and moves up, and aluminium alloy base plate can be convenient to take out from storing board, and access easily and fast.
Described support platform is welded with some support posts, the second spring by compression to a certain extent after described support post be resisted against on storing board.
Adopt above structure, can play good position-limiting action to storing board by support post, prevent the second spring breaking down, protective action is good.
Compared with prior art, the production line of this furred ceiling aluminium alloy base plate has the following advantages:
1, can automatically cut into slices to aluminium alloy base plate in the present invention, shaping and flange, decrease artificial operation, production efficiency is high.
2, the upper and lower two ends of the bearing block of feeding roller are lined with adjustment steel disc, the bearing block lower end of flattening roller is lined with flexible foam-rubber cushion, the first spring is provided with between the bearing block upper end and cover plate of flattening roller, adopt this structure, the upper-lower position of adjustment feeding roller and flattening roller can be enable to regulate, thus can the coiled material of different-thickness be carried and be flattened, highly versatile.
3, by alignment pin, aluminium alloy base plate is positioned on base plate, make drift drive cutting plate seat to move down by press, cutting plate seat drives stripping and slicing to move down, and four of aluminium alloy base plate corner stamping-outs fall by stripping and slicing, thus complete its operations for forming, shaping quick, convenient.
4, by inside casing by aluminium alloy base plate on horizontal stand, by housing make aluminium alloy base plate four limits upset, can realize the four disposable flange in limit, flange efficiency is high.
5, inside casing is embedded in housing, and both gaps equal the thickness of aluminium alloy base plate, adopt this structure, can improve the flange precision of aluminium alloy base plate, good product quality.
6, when depositing aluminium alloy base plate, along with increasing of aluminium alloy base plate quantity, by the elastic force effect of the second spring, the plane deposited is made to be in same position all the time; When taking out aluminium alloy base plate, by the impetus of lifting cylinder, be convenient to aluminium alloy base plate to take out, access is convenient.
Accompanying drawing explanation
Fig. 1 is the perspective view of slicer in the present invention.
Fig. 2 is the sectional view removing part in the present invention in slicer.
Fig. 3 is the planar structure schematic diagram of shaped device in the present invention.
Fig. 4 is the perspective view removing part in the present invention in shaped device.
Fig. 5 is the perspective view of stripping and slicing in shaped device in the present invention.
Fig. 6 is the perspective view of hemmer in the present invention.
Fig. 7 is the perspective view removing part in the present invention in hemmer.
Fig. 8 is the planar structure schematic diagram of storage rack in the present invention.
Fig. 9 is the perspective view removing part in the present invention in storage rack.
In figure, 1, section frame; 2, discharging roll; 3, delivery sheet; 4, riser; 4a, groove; 5, feeding roller; 6, screw rod; 7, rotating disk; 8, cover plate; 9, flattening roller; 10, carving knife; 11, section cylinder; 12, knife rest; 13, conveyer belt; 14, bin; 15, striker plate; 16, the first spring; 17, steel disc is regulated; 18, bearing block; 19, foam-rubber cushion; 20, press; 20a, workbench; 20b, drift; 21, lower bed die; 21a, base plate; 21a1, material-dropping hole; 21b, alignment pin; 22, mould is cut on; 22a, stripping and slicing; 22a1, pin-and-hole; 2a2, reinforcement connecting portion; 22b, latch; 22c, cutting plate seat; 22c1, installing hole; 23, flange frame; 24, cylinder two; 25, upper ejector pin; 26, pressing plate one; 26a, shrinkage pool; 27, cylinder three; 28, pressing plate two; 28a, plush copper; 29, cylinder four; 30, cylinder one; 31, lower compression leg; 32, inside casing; 32a, through hole; 33, housing; 34, horizontal stand; 35, support platform; 36, support post; 37, the second spring; 38, guide rod; 39, handle; 40, storing board; 41, lifting plate; 42, lifting cylinder; 43, feet; 44, roller.
Detailed description of the invention
Be below specific embodiments of the invention and by reference to the accompanying drawings, technical scheme of the present invention is further described, but the present invention be not limited to these embodiments.
As shown in Figure 1 and Figure 2, the production line of this furred ceiling aluminium alloy base plate, comprise full-automatic slicing machine, corner one-shot forming apparatus and hemmer, full-automatic slicing machine comprises discharging roll 2, section frame 1, carving knife 10, flattening roller 9, feeding roller 5 and the conveyer belt 13 of placing aluminium alloy substrate band, section frame 1 is provided with knife rest 12 and section cylinder 11, knife rest 12 is fixed in section frame 1, section cylinder 11 is fixed on knife rest 12 upper end, and the mode that section cylinder 11 is bolted is fixed on the upper end of knife rest 12; Carving knife 10 is connected with the push rod of section cylinder 11, and the mode that carving knife 10 is bolted is connected with the push rod of section cylinder 11; Under section cylinder 11 acts on, carving knife 10 moves up and down along knife rest 12, and the front end of knife rest 12 is provided with the delivery sheet 3 of level, and the mode that delivery sheet 3 is bolted is fixed in section frame 1; The rear end of knife rest 12 is conveyer belt 13, and one end of conveyer belt 13 is provided with bin 14, is collected by the aluminium alloy base plate of having cut into slices by bin 14; The both sides of conveyer belt 13 are fixed with striker plate 15, and the mode that striker plate 15 is bolted is fixed in section frame 1, can prevent aluminium alloy base plate from dropping from conveyer belt 13, good operating stability by striker plate 15; Delivery sheet 3 both sides are fixed with riser 4, and the both sides of delivery sheet 3 are fixed with riser 4 by the mode of welding; Flattening roller 9 and feeding roller 5 two ends are connected on riser 4, riser 4 have the groove 4a of the vertical setting of some strips, and the quantity of the groove 4a that every block riser 4 is offered is six; Riser 4 upper end is fixed with the cover plate 8 sealing groove 4a, and the mode that the upper end of riser 4 is bolted is fixed with cover plate 8; Flattening roller 9 and feeding roller 5 are fixed by the bearing block 18 in groove 4a, bearing block 18 can slide up and down along groove 4a, bearing block about 18 two ends of feeding roller 5 are lined with and regulate steel disc 17, cover plate 8 has been threaded screw rod 6, screw rod 6 lower end with regulate steel disc 17 against, can be positioned feeding roller 5 by screw rod 6, avoid it to occur loosening; Screw rod 6 upper end is connected with rotating disk 7, and the upper end of screw rod 6 is connected with rotating disk 7 by the mode that key connects, and can be facilitated the rotation of screw rod 6, rapid operation by rotating disk 7; Bearing block 18 lower end of flattening roller 9 is lined with flexible foam-rubber cushion 19, the first spring 16 is provided with between bearing block 18 upper end and cover plate 8 of flattening roller 9, under the effect of the first spring 16, flattening roller 9 has the trend of downward extruding aluminium alloy substrate, riser 4 side is fixed with the motor driving feeding roller 5 to rotate, and the mode that motor is bolted is fixed on the side of riser 4; Adopt this structure, the upper-lower position of adjustment feeding roller 5 and flattening roller 9 can be enable to regulate, thus can the coiled material of different-thickness be carried and be flattened, highly versatile; Bearing block 18 is square, and has the bearing being enclosed within flattening roller 9 or feeding roller 5 end in bearing block 18, and bearing block 18 is identical with groove 4a width; Adopt this structure, by the positioning action of bearing block 18, flattening roller 9 or feeding roller 5 can be made to move up and down, spacing convenience.
As shown in Fig. 3, Fig. 4, Fig. 5, corner one-shot forming apparatus comprises press 20 and corner mould, and corner mould comprises cuts mould 22 and lower bed die 21, and above cut mould 22 and be fixed on the drift 20b of press 20, press 20 is the existing punch press in market; Lower bed die 21 is fixed on the workbench 20a of press 20, on cut mould 22 and comprise cutting plate seat 22c and stripping and slicing 22a, stripping and slicing 22a length is 4cm-7cm, in the present embodiment, the length of stripping and slicing 22a is 5cm, adopt which, stripping and slicing 22a can be made to be applied to the stamping-out of the wider plate of thickness range, practical; Cutting plate seat 22c is bolted on drift 20b, and cutting plate seat 22c is square and four angles have four installing hole 22c1, and the shape of installing hole 22c1 is L shape; Stripping and slicing 22a is had four and to insert respectively in four installing hole 22c1 and to be fixed by latch 22b, and stripping and slicing 22a upper end has two pin-and-hole 22a1, and two pin-and-hole 22a1 lay respectively at both sides; Stripping and slicing 22a cross section is L-type, also there is in right angle the square reinforcement connecting portion 22a2 of protrusion, lower bed die 21 comprises base plate 21a and some alignment pin 21b, base plate 21a has the material-dropping hole 21a1 identical with four stripping and slicing 22a positions and shape, some alignment pin 21b are distributed in the edge of base plate 21a; In the present embodiment, alignment pin 21b has eight, and two, every limit, adopts this structure, can play good location, good positioning effect by eight alignment pin 21b to four limits of aluminium alloy base plate.
As shown in Figure 6, Figure 7, hemmer comprises flange frame 23, flange frame 23 have horizontal stand 34, lower compression leg 31 and upper ejector pin 25, lower compression leg 31 and upper ejector pin 25 slide up and down along flange frame 23, flange frame 23 upper end is fixed with the cylinder 1 driving lower compression leg 31 to move up and down, the mode that the upper end of flange frame 23 is bolted is fixed with cylinder 1, and push rod and the lower compression leg 31 of cylinder 1 fix; Flange frame 23 bottom is fixed with the cylinder 2 24 driving upper ejector pin 25 to move up and down, and the mode that the bottom of flange frame 23 is bolted is fixed with cylinder 2 24, and push rod and the upper ejector pin 25 of cylinder 2 24 fix; Lower compression leg 31 lower end is fixed with inside casing 32, and the mode that the lower end of lower compression leg 31 is bolted is fixed with inside casing 32, adopts this structure, when can be moved down inside casing 32 by lower compression leg 31, plays the effect of buffering and damping preferably; Upper ejector pin 25 upper end is fixed with housing 33, and the mode that the upper end of upper ejector pin 25 is bolted is fixed with housing 33, when can be moved up to housing 33 by upper ejector pin 25, plays the effect of buffering and damping preferably; Inside casing 32 wall respectively has a through hole 32a, and through hole 32a internal fixtion has cylinder 3 27, the push rod of cylinder 3 27 is fixed with pressing plate 1, and the mode that the push rod of cylinder 3 27 is bolted is fixed with pressing plate 1; The working face of pressing plate 1 has shrinkage pool 26a, in the present embodiment, the quantity of shrinkage pool 26a is two; Flange frame 23 is fixed with four cylinders 4 29, the mode that flange frame 23 is bolted is fixed with four cylinders 4 29; The push rod of cylinder 4 29 is fixed with pressing plate 2 28, the mode that the push rod of cylinder 4 29 is bolted is fixed with pressing plate 2 28; The working face of pressing plate 2 28 has protruding plush copper 28a, in the present embodiment, the quantity of plush copper 28a is two; Plush copper 28a and shrinkage pool 26a matches; Pressing plate 1 is isometric with pressing plate 2 28; Inside casing 32 is embedded in housing 33, and both gaps equal the thickness of aluminium alloy base plate, adopt this structure, can improve the flange precision of aluminium alloy base plate, good product quality.
As shown in Fig. 1, Fig. 8, bin 14 is positioned at press 20 side, and press 20 opposite side is also provided with the storage rack stacking the Al alloy parts processed, and adopts this structure, can be convenient to the transport operation of Al alloy parts by storage rack; Al alloy parts is the aluminium alloy base plate that flange is good.
As shown in Figure 8, Figure 9, storage rack comprises support platform 35, feet 43 and the storing board 40 for stacking aluminium alloy base plate, feet 43 is positioned at support platform 35 lower surface, feet 43 is fixed in support platform 35 by the mode of welding, and the mode that feet 43 is bolted is fixed with roller 44; Support platform 35 is welded with four guide rods 38 perpendicular to support platform 35, storing board 40 to be set on guide rod 38 and to slide along guide rod 38, can be slided up and down play guide effect by guide rod 38 to storing board 40; Between storing board 40 and support platform 35, be provided with the second spring 37, second spring 37 one end and storing board 40 fix, and the other end and the support platform 35 of the second spring 37 fix; Under the active force of the second spring 37, storing board 40 is in the trend moved up, support platform 35 is also provided with the lifting cylinder 42 driving storing board 40 to rise, the mode that lifting cylinder 42 is bolted is fixed in support platform 35, the push rod end winding support of lifting cylinder 42 has lifting plate 41, and the push rod of lifting cylinder 42 straight up; The upper end welding of a guide rod 38 is wherein fixed with handle 39, adopts this structure, can conveniently be moved support platform 35, convenient in carrying by handle.
As shown in Figure 8, Figure 9, support platform 35 is welded with some support posts 36, in the present embodiment, the quantity of support post 36 is three; The second spring 37 by compression to a certain extent rear support column 36 be resisted against on storing board 40, adopt this structure, can play good position-limiting action by support post 36 to storing board 40, prevent the second spring 37 from damaging, protective action is good.
Operation principle of the present invention is as follows: the output shaft controlling motor drives feeding roller 5 to rotate, Al-alloy based strip on discharging roll 2 is transported to flattening roller 9 place by feeding roller 5, aluminium alloy plate is flattened into by flattening roller 9, by being rotated further of feeding roller 5, aluminium alloy plate is delivered to carving knife 10 place, the push rod controlling section cylinder 11 moves down, the push rod of section cylinder 11 drives carving knife 10 to move down, aluminium alloy plate cuts off by carving knife 10, is transported on bin 14 by the aluminium alloy base plate cut collects by conveyer belt 13, aluminium alloy base plate on bin 14 is placed on base plate 21a, by alignment pin 21b, it is positioned, opening press 20 makes drift 20b move down, drift 20b drives cutting plate seat 22c to move down, cutting plate seat 22c drives stripping and slicing 22a to move down, along with stripping and slicing 22a moves down gradually, four of an aluminium alloy base plate corner stamping-out can be fallen, waste material drops out from material-dropping hole 21a1, aluminium alloy base plate good for stamping-out is taken out, and be placed on horizontal stand 34, the push rod of control cylinder 1 moves down, the push rod of cylinder 1 drives lower compression leg 31 to move down, lower compression leg 31 drives inside casing 32 to move down, along with inside casing 32 moves down gradually, aluminium alloy base plate is located by inside casing 32, the push rod of control cylinder 2 24 moves up, the push rod of cylinder 2 24 drives upper ejector pin 25 to move up, upper ejector pin 25 drives housing 33 to move up, four limit upsets of aluminium alloy base plate are made along with housing 33 moves up gradually, the push rod outwards movement of control cylinder 3 27, the push rod band dynamic pressure plate 1 outwards movement of cylinder 3 27, simultaneously, the push rod of control cylinder 4 29 moves inward, the push rod band dynamic pressure plate 2 28 of cylinder 4 29 moves inward, by the squeezing action of shrinkage pool 26a and plush copper 28a, flange place is processed location indentations, the aluminium alloy base plate that flange is good is placed on storing board 40, along with increasing of aluminium alloy base plate quantity, the elastic force that storing board 40 can overcome the second spring 37 moves down, and the plane deposited can be made to be in same position all the time, when the aluminium alloy base plate that taking-up flange is good, the push rod controlling lifting cylinder 42 moves up, and the push rod of lifting cylinder 42 drives lifting plate 41 to move up, and lifting plate 41 promotes storing board 40 and moves up, aluminium alloy base plate can be convenient to take out from storing board 40, thus complete its production operation.
Specific embodiment described herein is only to the explanation for example of the present invention's spirit.Those skilled in the art can make various amendment or supplement or adopt similar mode to substitute to described specific embodiment, but can't depart from spirit of the present invention or surmount the scope that appended claims defines.
Claims (8)
1. the production line of a furred ceiling aluminium alloy base plate, comprise full-automatic slicing machine, corner one-shot forming apparatus and hemmer, it is characterized in that, full-automatic slicing machine comprises the discharging roll of placing aluminium alloy substrate band, section frame, carving knife, flattening roller, feeding roller and conveyer belt, section frame is provided with knife rest and section cylinder, section cylinder is fixed on knife rest upper end, carving knife is connected with the push rod of section cylinder, under section cylinder action, carving knife moves up and down along knife rest, the front end of knife rest is provided with the delivery sheet of level, the rear end of knife rest is conveyer belt, one end of conveyer belt is provided with bin, the both sides of conveyer belt are fixed with striker plate, delivery sheet both sides are fixed with riser, flattening roller and feeding roller two ends are connected on riser, riser has the groove of the vertical setting of some strips, riser upper end is fixed with the cover plate sealing groove, flattening roller and feeding roller are fixed by the bearing block in groove, bearing block can slide up and down along groove, the upper and lower two ends of bearing block of feeding roller are lined with adjustment steel disc, cover plate has been threaded screw rod, screw rod lower end with regulate steel disc against, screw rod upper end is connected with rotating disk, the bearing block lower end of flattening roller is lined with flexible foam-rubber cushion, the first spring is provided with between the bearing block upper end and cover plate of flattening roller, under the effect of the first spring, flattening roller has the trend of downward extruding aluminium alloy substrate, described riser side is fixed with the motor driving feeding roller to rotate.
2. the production line of furred ceiling aluminium alloy base plate according to claim 1, is characterized in that, described bearing block is square, and have the bearing being enclosed within flattening roller or feeding roller end in bearing block, bearing block is identical with recess width.
3. the production line of furred ceiling aluminium alloy base plate according to claim 1, it is characterized in that, described corner one-shot forming apparatus comprises press and corner mould, corner mould comprises cuts mould and lower bed die, on cut mould and be fixed on the drift of press, lower bed die is fixed on the workbench of press, cut mould on described and comprise cutting plate seat and stripping and slicing, cutting plate seat is bolted on drift, cutting plate seat is square and four angles has four installing holes, stripping and slicing is had four and to insert respectively in four installing holes and to be fixed by latch, described stripping and slicing cross section is L-type, also there is in right angle the square reinforcement connecting portion of protrusion, described lower bed die comprises base plate and some alignment pins, base plate has the material-dropping hole identical with four stripping and slicing positions and shape, some alignment pins are distributed in the edge of base plate.
4. the production line of furred ceiling aluminium alloy base plate according to claim 3, it is characterized in that, described hemmer comprises flange frame, flange frame has upper horizontal stand, lower compression leg and upper ejector pin, lower compression leg and upper ejector pin slide up and down along flange frame, flange frame upper end is fixed with the cylinder one driving lower compression leg to move up and down, flange frame lower is fixed with the cylinder two driving upper ejector pin to move up and down, lower compression leg lower end is fixed with inside casing, upper ejector pin upper end is fixed with housing, inside casing wall respectively has a through hole, through hole internal fixtion has cylinder three, the push rod of cylinder three is fixed with pressing plate one, the working face of pressing plate one has shrinkage pool, flange frame is fixed with four cylinders four, the push rod of cylinder four is fixed with pressing plate two, the working face of pressing plate two has protruding plush copper, plush copper and shrinkage pool match.
5. the production line of furred ceiling aluminium alloy base plate according to claim 4, is characterized in that, described inside casing is embedded in housing, and both gaps equal the thickness of aluminium alloy base plate.
6. the production line of furred ceiling aluminium alloy base plate according to claim 4, is characterized in that, described bin is positioned at press side, and described press opposite side is also provided with the storage rack stacking the Al alloy parts processed.
7. the production line of furred ceiling aluminium alloy base plate according to claim 6, it is characterized in that, described storage rack comprises support platform, feet and the storing board for stacking aluminium alloy base plate, feet is positioned at support platform lower surface, support platform is welded with four guide rods perpendicular to support platform, storing board to be set on guide rod and to slide along guide rod, the second spring is provided with between storing board and support platform, under the active force of the second spring, storing board is in the trend moved up, described support platform is also provided with the lifting cylinder driving support platform to rise.
8. the production line of furred ceiling aluminium alloy base plate according to claim 7, is characterized in that, described support platform is welded with some support posts, the second spring by compression to a certain extent after described support post be resisted against on storing board.
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| CN107381172A (en) * | 2017-08-11 | 2017-11-24 | 中北大学 | Work-feeding means for ultrasonic consolidation increasing material manufacturing machine |
| CN107716988A (en) * | 2017-11-26 | 2018-02-23 | 滁州市金凯达电器装饰有限公司 | A kind of Multifunctional face mask drilling equipment |
| CN108031742A (en) * | 2017-12-16 | 2018-05-15 | 佛山市鼎翘五金有限公司 | A kind of metal plate working plate cuts hemmer |
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| CN110883290A (en) * | 2019-11-14 | 2020-03-17 | 徐州九鼎锻造科技有限公司 | Internal stress automatic eliminating device for plate forging |
| CN110842576A (en) * | 2019-12-02 | 2020-02-28 | 安徽福瑞尔铝业科技有限公司 | Wood grain aluminum veneer multi-angle tower punching equipment |
| CN110842576B (en) * | 2019-12-02 | 2020-12-15 | 安徽福瑞尔铝业科技有限公司 | Wood grain aluminum veneer multi-angle tower punching equipment |
| CN111069398A (en) * | 2019-12-31 | 2020-04-28 | 江苏新岳建材有限公司 | Cold extruding and cutting device for light steel keel |
| CN111167971A (en) * | 2020-01-16 | 2020-05-19 | 王州雷 | Automatic finished product collecting automatic belt cutting machine |
| CN112025449A (en) * | 2020-09-19 | 2020-12-04 | 董前友 | Panel conveying grinding device |
| CN112775673A (en) * | 2020-12-25 | 2021-05-11 | 齐瑞铝业(苏州)有限公司 | Full-automatic flanging machine for aluminum products |
| CN114319683A (en) * | 2021-12-06 | 2022-04-12 | 上海港城建筑安装工程有限公司 | Suspended ceiling structure of data center |
| CN114319683B (en) * | 2021-12-06 | 2023-10-03 | 上海港城建筑安装工程有限公司 | Suspended ceiling structure of data center |
| CN117000843A (en) * | 2023-08-17 | 2023-11-07 | 烟台亿众智能科技有限公司 | New forms of energy flexible manufacturing equipment |
| CN117000843B (en) * | 2023-08-17 | 2024-05-03 | 烟台亿众智能科技有限公司 | New forms of energy flexible manufacturing equipment |
| CN118143105A (en) * | 2024-05-13 | 2024-06-07 | 吉林省东信工装设备有限公司 | Bush prepressing flanging machine for automobile side plate assembly production line |
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Effective date of registration: 20190515 Address after: 523452 Tagang Village, Dongkeng Town, Dongguan City, Guangdong Province Patentee after: Yilong building materials (Dongguan) Co. Ltd. Address before: 314312 Two South A Blocks of Haiyan Baibu Industrial Park, Jiaxing City, Zhejiang Province Patentee before: Zhejiang Fengshang Building Materials Co., Ltd. |
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