CN104989047B - A kind of ultraviolet curing chromatic dumb light decorative panel and its manufacture method - Google Patents

A kind of ultraviolet curing chromatic dumb light decorative panel and its manufacture method Download PDF

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CN104989047B
CN104989047B CN201410838631.0A CN201410838631A CN104989047B CN 104989047 B CN104989047 B CN 104989047B CN 201410838631 A CN201410838631 A CN 201410838631A CN 104989047 B CN104989047 B CN 104989047B
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coat
gallium
curing
roller
solidifications
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CN104989047A (en
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赵金平
唐门辉
冯小江
王弘书
高秀慧
刘雪婧
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Beijing Tiangongju Technology Co.,Ltd.
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ZHONGGUANCUN HUMAN SETTLEMENT AND MATERIAL RESEARCH INSTITUTE
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Abstract

The present invention provides a kind of manufacture method of ultraviolet curing chromatic dumb light decorative panel, including:(1) priming paint face is formed in the front of decorating board;(2) colored paint is applied in the face-side roll of the decorating board, and carries out UV-curing;(3) painted in the face-side roll of the decorating board, and carry out UV-curing;(4) the roller coat dull finishing coat on the colored paint by solidification, and carry out UV-curing.The characteristics of decorative panel of manufacture has high definition emulation, saturation bright in luster, surface smooth abrasion-proof, light weight is inexpensive.

Description

A kind of ultraviolet curing chromatic dumb light decorative panel and its manufacture method
Technical field
The present invention relates to a kind of decorative panel and its manufacture method, more particularly to a kind of ultraviolet curing chromatic dumb light decorative panel And its manufacture method.
Background technology
Ultraviolet light (UV) solidification is photonasty, the light-initiated shape under ultraviolet light irradiation using light trigger (sensitising agent) Into excited ecological molecule, resolve into free radical or ion, polymerize unsaturated compoundses, connect skill, the chemistry such as crosslinking it is anti- The purpose of solidification should be reached.UV-curing technology is applied in the manufacture of decorative panel.Using the base of UV-curing technology Material includes cement pressure plate, multilayer solid wood board, density board, glass magnesium fireproof board.But manufactured by base material of the sheet material of mentioned kind UV-curing makeup plaque can not meet inexpensive, lightweight, thickness of thin requirement to decorative panel at present.
The content of the invention
Present invention seek to address that problem as described above.It is an object of the invention to provide a kind of ultraviolet curing chromatic dumb light Decorative panel and its manufacture method.
According to an aspect of the invention, there is provided a kind of manufacture method of ultraviolet curing chromatic dumb light decorative panel, institute The method of stating comprises the following steps:
(1) priming paint face is formed in the front of decorating board;
(2) colored paint is applied in the face-side roll of the decorating board, and carries out UV-curing;
(3) painted in the face-side roll of the decorating board, and carry out UV-curing;
(4) the roller coat dull finishing coat on the colored paint by solidification, and carry out UV-curing.
Wherein, step is also included before the step (1):Dust removal process is carried out at the back side of the decorating board, so Afterwards in the back side roller coat seal coat of the decorating board, and carry out UV-curing;
Also include step after the step (4):Diaphragm is covered in the front of the decorating board.
Wherein, the step (1) includes:
(11) dust removal process is carried out in the front of the decorating board;
(12) adhesion primer is applied in the face-side roll of the decorating board, and carries out UV-curing;
(13) washed ore light and dust removal process are carried out to the front of the decorating board;
(14) color bottom paint is whitewashed in the face-side roll of the decorating board, and carries out UV-curing;
(15) in the front roller coat closing sanding priming paint of the decorating board, and UV-curing is carried out;
(16) sanding, infrared levelling and dust removal process are carried out to the front of the decorating board;
(17) attachment primer is applied in the face-side roll of the decorating board, and carries out UV-curing, form priming paint face.
Wherein, the step (2) also includes:
At least three times roller coat colored paints are carried out in the front of the decorating board, wherein, carried out after roller coat colored paint every Ultraviolet light solidifies.
Wherein, the step (4) also includes step:
(41) forward and reverse roller roller coat dull finishing coat, then uses and singly sows the progress ultraviolet light solidification of lamp curing;
(42) single roller roller coat dull finishing coat, then carries out ultraviolet light solidification using the lamp curing of gallium gallium iron iron four.
Wherein, the roller coat in the step (12) and the step (15) is by the way of forward and reverse roller roller coat.
Wherein, in the step (13), washed ore light processing is carried out to the front of the decorating board using 240 mesh sand paper, In the step (16), the seal coat on the front of the decorating board is sand flat using 400 mesh sand paper.
Wherein, the time for ultraviolet light solidification being carried out in each step is 3-10s, and ultraviolet light solidification is 5 DEG C -40 DEG C normal Temperature solidification, and the thickness of roll coat enamel is 0.05-0.12mm in each step.
Wherein, the decorating board is plasterboard.
There is provided a kind of ultraviolet curing chromatic manufactured by above-mentioned manufacture method is mute according to another aspect of the present invention Light decorative panel.
The ultraviolet curing chromatic dumb light decorative panel and its manufacture method of the present invention can be brought relative to other species substrates Lot of advantages, for example, cost is low, have a wide range of application.In addition, the material feature of the above method and plasterboard itself is mutually tied Close, different from existing UV-curing technology.The decorative panel manufactured using the above method has more preferable hardness and wiping Can, it is more applicable for the dalle in building.Hardness of film >=2H of this decorative panel, and with acid resistance, alkali resistance, Solvent resistant is wiped>The performance of 100 times.
According to the decorative panel of the ultraviolet curing chromatic dumb light decorative board production method of present invention manufacture there is high definition to emulate, Saturation bright in luster, surface smooth abrasion-proof, the characteristics of light weight is inexpensive.Above-mentioned manufacture method curing rate is fast, production efficiency is high, ring Ensure safety.
The following description for exemplary embodiment is read with reference to the drawings, other property features of the invention and advantage will It is apparent from.
Brief description of the drawings
The accompanying drawing for being incorporated into specification and constituting a part for specification shows embodiments of the invention, and with Description is used for the principle for explaining the present invention together.In the drawings, similar reference is used to represent similar key element.Under Accompanying drawing in the description of face is some embodiments of the present invention, rather than whole embodiments.Come for those of ordinary skill in the art Say, on the premise of not paying creative work, other accompanying drawings can be obtained according to these accompanying drawings.
Fig. 1 schematically illustrates the flow of the ultraviolet curing chromatic dumb light decorative board production method according to the present invention Figure.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is A part of embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art The every other embodiment obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.Need Illustrate, in the case where not conflicting, the feature in embodiment and embodiment in the application can be mutually combined.
In existing UV-curing technology, according to the difference of base material, the technique of the ultraviolet light solidification of use is also It is different.For example, it is necessary to consider the characteristics such as the moisture content of timber during applied to wood surface;, it is necessary to examine during applied to cement matrix Consider the alkaline matrix of cement.
At present, UV-curing technology plasterboard is not applied to also.Due to plasterboard itself it is inexpensive, lightweight, The characteristics of thickness of thin, huge economic benefit can be brought using plasterboard as substrate applications UV-curing technology, therefore, invention People has carried out substantial amounts of experiment, and UV-curing technology is applied into plasterboard.Inventor is drawn by experiment, by ultraviolet light When curing technology is applied to plasterboard, the particularity of plasterboard material is taken into full account, using special production technology.It is detailed below The thin manufacture method for introducing the ultraviolet curing chromatic dumb light decorative panel according to the present invention.
Comprised the following steps according to the manufacture method of the ultraviolet curing chromatic dumb light decorative panel of the present invention:
(1) priming paint face is formed in the front of decorating board;
(2) colored paint is applied in the face-side roll of the decorating board, and carries out UV-curing;
(3) painted in the face-side roll of the decorating board, and carry out UV-curing;
(4) the roller coat dull finishing coat on the colored paint by solidification, and carry out UV-curing.
Also include step before step (1):Dust removal process is carried out at the back side of decorating board, then in decorating board Back side roller coat seal coat, and carry out UV-curing.Ultraviolet light solidification in the step is solidified using double mercury lamp curing. The step of above-mentioned back side to decorating board is handled is in order to be shielded to substrate, due to front surface coated multiple layers of cured Sheet material very big cure shrinkage can be caused after coating, therefore overleaf coating seal coat can offset the tension force on sheet material two sides, prevent Only substrate deformation.
Also include step after step (4):Diaphragm is covered in the front of the decorating board.So as to form ultraviolet light solidification Dumb light decorative panel.
Above-mentioned steps (1) form priming paint mask body in the front of decorating board to be included:
(11) dust removal process is carried out in the front of decorating board.
(12) adhesion primer is applied in the face-side roll of decorating board, and carries out UV-curing.
(13) washed ore light and dust removal process are carried out to the front of decorating board.
(14) color bottom paint is whitewashed in the face-side roll of decorating board, and carries out UV-curing.Wherein roller coat white primer Purpose is adhesive force, the richness of coating in step after improving, and enables coating by uniform pickup.
(15) in the front roller coat closing sanding priming paint of decorating board, and UV-curing is carried out.Wherein roller coat closes sand The purpose of light priming paint is absorption of the decorating board to upper coating is become uniform, and can effectively prevent moisture, plays alkali resistant The effect of isolation.
(16) sanding, infrared levelling and dust removal process are carried out to the front of decorating board.
(17) attachment primer is applied in the face-side roll of decorating board, and carries out UV-curing, form priming paint face.Wherein roller coat The purpose of attachment primer is the adhesive force of coating in step after improving.
Above-mentioned steps (2) also include:
At least three times roller coat colored paints are carried out in the front of decorating board, wherein, carried out after every time roller coat colored paint ultraviolet Photocuring.It should be noted that carry out at least three times roller coat colored paints be in order that final color is fuller, through overtesting, At least expected colour and decorative effect are can be only achieved after three times colored paints of roller coat.
In addition, above-mentioned steps (4) also include step:
(41) forward and reverse roller roller coat dull finishing coat, then uses and singly sows the progress ultraviolet light solidification of lamp curing;
(42) single roller roller coat dull finishing coat, then carries out ultraviolet light solidification using the lamp curing of gallium gallium iron iron four.
Forward and reverse roller coat is to form more uniform finish paint wherein in step (41).Because this aspect paint is between color Between paint and top layer finish paint, therefore the requirement to uniformity is higher, so using forward and reverse roll coating model.And select to be solidified with single gallium lamp It is that the situation between colored paint and top layer finish paint considers that machine, which carries out solidification and is also based on this aspect paint, because single gallium The solidification effect of lamp can be such that this aspect paint is more preferably attached on colored paint and top layer finish paint can be made preferably to be attached on it.
In step (42) using be by the way of single roller roller coat because top layer finish paint to uniformity without too high request, therefore list roller Just can be with.And select the lamp curing of gallium gallium iron iron four to be solidified, top layer finish paint can be made preferably to play a protective role.
To add up the effect that can be only achieved dumb light, i.e. surface main for two layers of finish paint of roller coat in above-mentioned steps (41) and (42) It is the diffusing reflection of light, rather than shining surfaces.
Wherein, solidified in above-mentioned steps (2), (3), (12) and (14) using double gallium lamp curing, in step (15) Solidified using the lamp curing of gallium gallium iron iron four, solidified in step (17) using single mercury lamp curing.
In addition, the roller coat in step (12) and the step (15) is by the way of forward and reverse roller roller coat, so that coating is coated Uniformly.Roller coat in other steps can be by the way of single roller roller coat.
In step (13), washed ore light processing is carried out to the front of the decorating board using 240 mesh sand paper.Step (16) In, the seal coat on the front of the decorating board is sand flat using 400 mesh sand paper, and after sanding and the processing of infrared levelling It is required to carry out dust removal process.And the purpose of infrared levelling is to raise system temperature in step (16), is easy to later step Implementation.
The time that ultraviolet light solidification is carried out in each above-mentioned step is 3-10s.Ultraviolet light solidification is carried out in each step Temperature be 5 DEG C -40 DEG C of normal temperature.Also, the thickness of roll coat enamel is 0.05-0.12mm in each step.
Specific embodiment given below.It is in the ultraviolet curing chromatic dumb light method in following embodiments Exemplified by plasterboard.
Embodiment one
Comprised the following steps according to the manufacture method of the ultraviolet curing chromatic dumb light decorative panel of the present invention:
1) dust removal process is carried out to the back side of Thistle board;
2) in seal coat thick the backside coating 0.05mm of Thistle board by the way of single roller roller coat, and using double mercury Lamp curing carries out 3s UV solidifications;
3) turnover panel, and dust removal process is carried out to the front of Thistle board;
4) in the adhesion primer that the front surface coated 0.05mm of Thistle board is thick by the way of forward and reverse roller roller coat, and use Gallium gallium lamp curing carries out 3s UV solidifications;
5) after the completion of solidifying, washed ore light and dust removal process are carried out to Paper-faced gyp plate surface;
6) white primer thick single roller roller coat 0.05mm, and using double gallium lamp curing progress 3s UV solidifications;
7) using seal coat thick forward and reverse roller roller coat 0.05mm, and the UV for carrying out 3s using gallium gallium iron iron curing consolidates Change;
8) use 400 mesh sand paper to carry out sanding the decorative panel for completing primer coating, sand flat the front of the decorating board On seal coat and carry out dust removal process, then carry out infrared levelling and again dust removal process;
9) attachment primer thick single roller roller coat 0.05mm, and using single mercury lamp curing progress 3s UV solidifications, form bottom Lacquer painting;
10) colored paint thick single roller roller coat 0.05mm on priming paint face, and using double gallium lamp curing progress 3s UV solidifications;
11) colored paint thick single roller roller coat 0.05mm on priming paint face, and using double gallium lamp curing progress 3s UV solidifications;
12) colored paint thick single roller roller coat 0.05mm on priming paint face, and using double gallium lamp curing progress 3s UV solidifications;
13) dull finishing coat thick forward and reverse roller roller coat 0.05mm, and using single gallium lamp curing progress 3s UV solidifications;
14) dull finishing coat thick single roller roller coat 0.05mm, and using the lamp curing progress 3s of gallium gallium iron iron four UV solidifications;
15) after the completion of solidifying, diaphragm is covered in plaque surface, UV light solidifying matt decorative panels are formed.
Above-described UV solidifications are carried out under 5 DEG C of -40 DEG C of normal temperature conditions.
Hardness of film >=2H of the ultraviolet curing chromatic dumb light decorative panel manufactured by the above method, and with acidproof Property, alkali resistance, solvent resistant wipe>The performance of 100 times.
Embodiment two
Comprised the following steps according to the manufacture method of the ultraviolet curing chromatic dumb light decorative panel of the present invention:
1) dust removal process is carried out to the back side of Thistle board;
2) in seal coat thick the backside coating 0.08mm of Thistle board by the way of single roller roller coat, and using double mercury Lamp curing carries out 6s UV solidifications;
3) turnover panel, and dust removal process is carried out to the front of Thistle board;
4) in the adhesion primer that the front surface coated 0.08mm of Thistle board is thick by the way of forward and reverse roller roller coat, and use Gallium gallium lamp curing carries out 6s UV solidifications;
5) after the completion of solidifying, washed ore light and dust removal process are carried out to Paper-faced gyp plate surface;
6) white primer thick single roller roller coat 0.08mm, and using double gallium lamp curing progress 6s UV solidifications;
7) using seal coat thick forward and reverse roller roller coat 0.08mm, and the UV for carrying out 6s using gallium gallium iron iron curing consolidates Change;
8) use 400 mesh sand paper to carry out sanding the decorative panel for completing primer coating, sand flat the front of the decorating board On seal coat and carry out dust removal process, then carry out infrared levelling and again dust removal process;
9) attachment primer thick single roller roller coat 0.08mm, and using single mercury lamp curing progress 6s UV solidifications, form bottom Lacquer painting;
10) colored paint thick single roller roller coat 0.08mm on priming paint face, and using double gallium lamp curing progress 6s UV solidifications;
11) colored paint thick single roller roller coat 0.08mm on priming paint face, and using double gallium lamp curing progress 6s UV solidifications;
12) colored paint thick single roller roller coat 0.08mm on priming paint face, and using double gallium lamp curing progress 6s UV solidifications;
13) dull finishing coat thick forward and reverse roller roller coat 0.08mm, and using single gallium lamp curing progress 6s UV solidifications;
14) dull finishing coat thick single roller roller coat 0.08mm, and using the lamp curing progress 6s of gallium gallium iron iron four UV solidifications;
15) after the completion of solidifying, diaphragm is covered in plaque surface, UV light solidifying matt decorative panels are formed.
Above-described UV solidifications are carried out under 5 DEG C of -40 DEG C of normal temperature conditions.
Hardness of film >=2H of the ultraviolet curing chromatic dumb light decorative panel manufactured by the above method, and with acidproof Property, alkali resistance, solvent resistant wipe>The performance of 100 times.
Embodiment three
Comprised the following steps according to the manufacture method of the ultraviolet curing chromatic dumb light decorative panel of the present invention:
1) dust removal process is carried out to the back side of Thistle board;
2) in seal coat thick the backside coating 0.12mm of Thistle board by the way of single roller roller coat, and using double mercury Lamp curing carries out 10s UV solidifications;
3) turnover panel, and dust removal process is carried out to the front of Thistle board;
4) in the adhesion primer that the front surface coated 0.12mm of Thistle board is thick by the way of forward and reverse roller roller coat, and use Gallium gallium lamp curing carries out 10s UV solidifications;
5) after the completion of solidifying, washed ore light and dust removal process are carried out to Paper-faced gyp plate surface;
6) white primer thick single roller roller coat 0.12mm, and using double gallium lamp curing progress 10s UV solidifications;
7) using seal coat thick forward and reverse roller roller coat 0.12mm, and the UV for carrying out 10s using gallium gallium iron iron curing consolidates Change;
8) use 400 mesh sand paper to carry out sanding the decorative panel for completing primer coating, sand flat the front of the decorating board On seal coat and carry out dust removal process, then carry out infrared levelling and again dust removal process;
9) attachment primer thick single roller roller coat 0.12mm, and using single mercury lamp curing progress 10s UV solidifications, form bottom Lacquer painting;
10) colored paint thick single roller roller coat 0.12mm on priming paint face, and consolidated using double gallium lamp curing progress 10s UV Change;
11) colored paint thick single roller roller coat 0.12mm on priming paint face, and consolidated using double gallium lamp curing progress 10s UV Change;
12) colored paint thick single roller roller coat 0.12mm on priming paint face, and consolidated using double gallium lamp curing progress 10s UV Change;
13) dull finishing coat thick forward and reverse roller roller coat 0.12mm, and using single gallium lamp curing progress 10s UV solidifications;
14) dull finishing coat thick single roller roller coat 0.12mm, and the UV for carrying out 10s using the lamp curing of gallium gallium iron iron four is solid Change;
15) after the completion of solidifying, diaphragm is covered in plaque surface, UV light solidifying matt decorative panels are formed.
Above-described UV solidifications are carried out under 5 DEG C of -40 DEG C of normal temperature conditions.
Hardness of film >=2H of the ultraviolet curing chromatic dumb light decorative panel manufactured by the above method, and with acidproof Property, alkali resistance, solvent resistant wipe>The performance of 100 times.
It should be noted that current UV-curing technology is not applied to plasterboard, but be due to plasterboard from The characteristics of the inexpensive, lightweight of body, thickness of thin, huge warp can be brought using plasterboard as substrate applications UV-curing technology Ji benefit.Therefore, the lot of advantages relative to other species substrates can be brought by decorating board of plasterboard, for example, cost it is low, Have a wide range of application.In addition, the above method is combined with the material feature of plasterboard itself, solidify different from existing ultraviolet light Technology.The decorative panel manufactured using the above method has more preferable hardness and wiping properties, is more applicable for the decoration in building Sheet material.
According to the decorative panel of the ultraviolet curing chromatic dumb light decorative board production method of present invention manufacture there is high definition to emulate, Saturation bright in luster, surface smooth abrasion-proof, the characteristics of light weight is inexpensive.Above-mentioned manufacture method curing rate is fast, production efficiency is high, ring Ensure safety.
Finally it should be noted that:The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations.Although The present invention is described in detail with reference to the foregoing embodiments, it will be understood by those within the art that:It still may be used To be modified to the technical scheme described in foregoing embodiments, or equivalent substitution is carried out to which part technical characteristic; And these modification or replace, do not make appropriate technical solution essence depart from various embodiments of the present invention technical scheme spirit and Scope.

Claims (2)

1. a kind of manufacture method of ultraviolet curing chromatic dumb light decorative panel, it is characterised in that the described method comprises the following steps:
1) dust removal process is carried out to the back side of Thistle board;
2) in seal coat thick the backside coating 0.08mm of Thistle board by the way of single roller roller coat, and consolidated using double mercury lamps Change machine carries out 6s UV solidifications;
3) turnover panel, and dust removal process is carried out to the front of Thistle board;
4) in the adhesion primer that the front surface coated 0.08mm of Thistle board is thick by the way of forward and reverse roller roller coat, and gallium gallium is used Lamp curing carries out 6s UV solidifications;
5) after the completion of solidifying, washed ore light and dust removal process are carried out to Paper-faced gyp plate surface;
6) white primer thick single roller roller coat 0.08mm, and using double gallium lamp curing progress 6s UV solidifications;
7) using seal coat thick forward and reverse roller roller coat 0.08mm, and the UV for carrying out 6s using gallium gallium iron iron curing solidifies;
8) use 400 mesh sand paper to carry out sanding the decorative panel for completing primer coating, sand flat the closing on the front of decorating board Priming paint simultaneously carries out dust removal process, then carries out infrared levelling and again dust removal process;
9) attachment primer thick single roller roller coat 0.08mm, and using single mercury lamp curing progress 6s UV solidifications, form priming paint face;
10) colored paint thick single roller roller coat 0.08mm on priming paint face, and using double gallium lamp curing progress 6s UV solidifications;
11) colored paint thick single roller roller coat 0.08mm on priming paint face, and using double gallium lamp curing progress 6s UV solidifications;
12) colored paint thick single roller roller coat 0.08mm on priming paint face, and using double gallium lamp curing progress 6s UV solidifications;
13) dull finishing coat thick forward and reverse roller roller coat 0.08mm, and using single gallium lamp curing progress 6s UV solidifications;
14) dull finishing coat thick single roller roller coat 0.08mm, and using the lamp curing progress 6s of gallium gallium iron iron four UV solidifications;
15) after the completion of solidifying, diaphragm is covered in plaque surface, UV light solidifying matt decorative panels are formed;
Described UV solidifies to be carried out under 5 DEG C of -40 DEG C of normal temperature conditions.
2. according to the ultraviolet curing chromatic dumb light decorative panel of the manufacture method manufacture described in claim 1.
CN201410838631.0A 2014-12-29 2014-12-29 A kind of ultraviolet curing chromatic dumb light decorative panel and its manufacture method Active CN104989047B (en)

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CN105667190B (en) * 2016-01-11 2019-06-07 金华市海日家居用品有限公司 Dumb light decoration panel process
CN110813678A (en) * 2019-10-12 2020-02-21 江苏吉福新材料股份有限公司 Preparation method of matte decorative plate

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CN101158210A (en) * 2007-06-20 2008-04-09 珠海东诚化工有限公司 Ultraviolet curing chromatic wall decoration board and preparation method thereof
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CN102425284B (en) * 2011-11-30 2013-07-10 赵德存 Manufacturing method of building inner and outer wall decorating plate
CN203383452U (en) * 2013-04-02 2014-01-08 中山市希贵光固化材料有限公司 Decorative sheet
CN103769353B (en) * 2013-12-23 2015-04-01 宜兴市雅鑫图装饰材料有限公司 Transfer printing coating method for decorating plate

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