CN104979991B - A kind of adaptive continuous change permanent magnetism inner-rotor brushless motor of torque - Google Patents

A kind of adaptive continuous change permanent magnetism inner-rotor brushless motor of torque Download PDF

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CN104979991B
CN104979991B CN201510127191.2A CN201510127191A CN104979991B CN 104979991 B CN104979991 B CN 104979991B CN 201510127191 A CN201510127191 A CN 201510127191A CN 104979991 B CN104979991 B CN 104979991B
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rotor
torque
stator
brushless motor
permanent magnetism
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CN104979991A (en
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Chongqing West Meredith magnetoelectric Power Technology Co Ltd
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Chongqing West Meredith Magnetoelectric Power Technology Co Ltd
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Abstract

A kind of adaptive continuous change permanent magnetism inner-rotor brushless motor of torque, including motor shaft, rotor, stator, casing, end cap etc..It is characterized in that an automatic mechanism for adapting to torque variation and adjusting magnetic flux size is arranged in internal rotor, it is mainly made of spring TT&C system and a worm drive pair, can the torque that stator current generates in rotor field be converted into axial thrust load in proportion makes stator do spiral shell on motor shaft into movement, to make stator change the axial position of rotor, air-gap flux amount is turned by original constant the function of torque, rotating speed is set to change with torque inverse ratio, and output power is constant always, make brushless motor that there is the adaptive constant power electrodeless variable-speed characteristic of several times gear ratio.The present invention realizes Direct Torque Control effect with simple and reliable method.

Description

A kind of adaptive continuous change permanent magnetism inner-rotor brushless motor of torque
Technical field
The present invention relates to permanent magnetic brushless, especially vehicle driving motor.
Background technology
In recent years, for environmental protection and energy saving, electric vehicle and technology are constantly brought forth new ideas.Due to rareearth magnetic material Good characteristic and manufacturing process breakthrough, be commonly used using the brushless motor of strong magnetic force permanent-magnet material excitation.However, often Since its magnetic structure immobilizes, excitation power cannot be adjusted rule permanent magnetic brushless in real time, therefore cannot obtain electrical excitation The governor control characteristics of motor, especially lamp power stepless time adjustment characteristic.And driving motor of electric vehicle is just needed in certain work( There is the broad governor control characteristics for being several times as much as rated speed in rate, in order to realize this characteristic, or can be used either synchronously or asynchronously electric Machine AC inverter driving system, some are then vehicle increase mechanical variable speed system, use electric current and permanent magnetism compound rectifier excitation also, also Birotor/bimorph transducer, in addition also machine winding connection is variable etc., and the design of this respect is countless, be provided to realize etc. Power speed control, so far still in effort.Because these technical solutions or limited or excessive the increasing of effect are entirely moved The complexity and manufacturing cost of system.From change magnetic circuit make hand technical solution designed flux shunt, complementation excitation, Multiple patents of invention such as phase shift adjustable magnetic.Such as I am in the Chinese patent of application in 2012, CN103580411A, a kind of permanent magnetism without Brush adaptive rate driving motor tracks rotating speed, the angle of centrifugal force and counter spring force equilibrium condition and spring using centrifugal mechanism Displacement determines that the phase difference of rotor magnetic pole realizes weak magnetic speedup.Since the variation of centrifugal force is nonlinear, and spring is typically Linear, it is not easy to realize accurate matching.In practice, it has been found that if using motor characteristic another parameter --- electromagnetic torque As feedback, using the magnetic field magnetic field state of its reaction force regulation motor, can be more directly more stable obtain constant power change The mechanical property of speed..
Utility model content
A kind of adaptive continuous change permanent magnetism inner-rotor brushless motor of torque includes:One is made of stator core and winding Armature stator, function be generate rotating excitation field;One p-m rotor being made of magnetic pole and yoke, function are that same armature is fixed The rotating excitation field of son interacts and rotates simultaneously output torque, and including the basic components such as motor shaft and end cap casing.It is special Sign is that the rotor itself also includes a mechanism by output torque feedback regulation magnetic flux, and the mechanism is by spring force measuring machine structure It is formed with worm drive pair, worm drive adjutant's electromagnetic torque is transformed into axis direction and rotor is driven to generate displacement, and spring is then Generate the opposite corresponding restoring force of size in direction so that the axial position of rotor changes in real time, reaches adjusting air-gap flux It measures and then adjusts torque coefficient and back emf coefficient, to realize the purpose of the adaptive continuous change of constant power.
One of worm drive pair is helical spline pair, including helical spline shaft and splined nut, and helical spline shaft is in electricity The feature processed on arbor, splined nut are connected with rotor end plates, and when rotor is by when torque, rotor can be on axis It is mobile, while power being exported from motor shaft.
Another worm drive pair is the pin in spiral prominence wheel set, including the helical-type line and mating plate on motor shaft surface Son, pin are connected with rotor end plates, and when rotor is by when torque, rotor can move on axis, and colleague is by power from motor Axis exports.
The spring force measuring machine structure includes spring, fixing screws, adjusting screw, and one end of spring is locked in by fixing screws On flux shunt device, flux shunt device can only be relatively rotated and cannot be moved axially with motor shaft cooperation, and the spring other end passes through tune It saves screw to connect with rotor end plates, spin movement with rotor, spring is given initial force value in advance so that loading moment is less than When setting value, stator and rotor are maintained at initial position, and initial value is stator and rotor staggered positions.
Flux shunt device is located at stator one end circumferential edge edge, and material is high magnetic permeability soft magnetic materials, the master of flux shunt device It is the reluctance force for cutting down stator movement to act on.
Further, make the gap of end plate and flux shunt device sufficiently small and smooth, then constitute air damper, have and filter out Disturbance torque and the effect for avoiding overshoot.
Another kind design is complementary excitation, and the length of p-m rotor has more a bit of length than stator, this bit of length The magnet of degree configuration is identical with raw footage quantity but polarity is on the contrary, play negative function, this design enhances weak magnetic effect, but wants Multi-purpose magnet is suitable for the motor that total length is limited.
Due to using abovementioned technology, exports rotating speed and torque changes automatically with load resistance, but in specified input electricity In the case that power, that is, rated voltage electric current is constant, output power is constant always, and the wheel hub motor of the existing slow-speed of revolution is made to obtain The adaptive constant power electrodeless variable-speed characteristic of several times gear ratio.And when high speed, since magnetic flux is few in iron core, iron loss is few, low Although magnetic flux becomes larger when fast, flat rate reduces, and less iron loss and higher efficiency can be obtained in very wide condition range, The present invention very inexpensive realizes high-end Direct Torque Control effect with simple and reliable.Make brushless motor that there is several times no-load voltage ratio Electrodeless variable-speed characteristic.
Description of the drawings
Fig. 1 is the specific design example of the present invention;
Wherein 1 motor shaft, 1a helical spline shafts, 1b splined nuts, 2 bearings, 3 binding posts, 4 electromagnetism windings, 5 stator iron The heart, 6 end plate A, 7 magnet, 8 yokes, 9 end plate B, 10 flux shunt devices, 11 hall signal lines, 12 plugs, 13 tail-hoods, 14 circuits Plate, 15 Hall elements, 16 bearings, 17 magnet rings, 18 fixing screws, 19 springs, 20 adjusting screws, 21 motor casings, 22 protecgulums.
Fig. 2 is the increasing magnetic state for designing example.
Fig. 3 is the design example using complementary excitation.Wherein 1c is pin, and 1d is helicla flute, 7A magnet, 7B complementation magnet, 14 hall circuitboards, 15 Hall elements, remaining parts are the same as attached drawing 1.
Specific implementation mode
Illustrate Principles of Regulation and speed-change process with reference to Fig. 1 and Fig. 2.
Illustrate the course of work of adaptive continuous change of the invention by taking vehicle traction as an example below:Energization front motor is in attached State shown in Fig. 1, under the action of the spring, stator are biased to the left side, and the magnetic flux of a part of rotor permanent magnet enters flux shunt device Forming circuit and not across ironcore choke, if the magnetic flux of magnet segment of alignment stator core coil is known as effective magnetic Chain, then at this moment magnetic linkage is minimum value, i.e., original state is weak magnetic state.
After energization, if apply electrical power it is smaller, such as vehicle level road be lightly loaded start to walk when, by taking handle operates as an example, slightly Handle signal, motor is by weak magnetic state partial voltage starting, and because torque is little, starting is soft;Such as heavy-load start, for example need fast It starts to walk on speed starting or slope, it is desirable that motor provides high torque, then adds handle, applies high voltage, stator winding 4 to motor Middle electric current is increase rapidly up to rated value or more, make air gap generate electromagnetic torque quickly increase on year-on-year basis, this moment loading in turn Sub- magnet 7 is transmitted to further through worm drive secondary 1a and 1b on axis 1, and by 1 reaction force of motor shaft, and the direction of power is directed toward Increase one end of magnetic linkage, then stator 3 overcomes piston and spring resistance to be fast moved to the left side, and mobile speed is controlled with handle Related, being moved to the left will cause the magnetic flux of stator to increase, and output torque increases, this process carries out automatically, straight that power output is caused to turn round Until square balances each other with loading moment or reaches limit value, at this moment motor interior location such as Fig. 2.
After after vehicle start or being transferred to level road by ramp, loading moment becomes smaller, if the input power depending on still maintaining, At this moment since the moment of resistance becomes smaller, motor accelerated service, rotating speed is stepped up, while back-emf increases, when back-emf tends to be specified When voltage, for common magneto, since electric current is reduced rapidly, rotating speed is not further added by, and power declines, and for this patent, Resistance becomes hour, and spring is reduced by external force pressure, and loosens elongation, and stator moves right under the counter-force effect of spring, causes Stator magnetic linkage reduces, and back-emf reduces simultaneously, and it is inconvenient that current of electric tends to keep stablizing, then input power stablizes constant, motor Continue accelerated service, until some speed state, the moment of resistance is in balance again with electromagnetic torque, and electromagnetic torque axial thrust load is same Spring force rebalances, and motor enters new steady s tate.
In whole process, spring measures load torque in real time, and adjusts stator shaft orientation position, makes the magnetic linkage size in air gap It is the most advantageous to power of motor.No matter how torque and rotating speed change, but their product, that is, output power is constant always.Permanent work( The benefit of rate speed change is that the ratio i.e. efficiency of output and input power are also constant, we are in very wide velocity interval in this way High efficiency can be obtained.

Claims (6)

1. a kind of adaptive continuous change permanent magnetism inner-rotor brushless motor of torque, including:One by stator core (5) and winding (4) the armature stator constituted, function are to generate rotating excitation field;One p-m rotor being made of magnetic pole (7) and yoke (8), Function is the rotating excitation field interaction of same armature stator and rotates and output torque, and including basic components:Motor shaft (1), end cap and casing;It is characterized in that the rotor itself also includes a mechanism by output torque feedback regulation magnetic flux, The mechanism is made of spring force measuring machine structure and worm drive pair, and worm drive adjutant's electromagnetic torque is transformed into axis direction and drives Rotor generates displacement, and spring then generates the corresponding restoring force of the opposite size in direction so that the axial position of rotor becomes in real time Change, reaches and adjust air-gap flux amount and then adjust torque coefficient and back emf coefficient, to realize that constant power adaptively continuously becomes The purpose of speed;
The spring force measuring machine structure includes spring (19), fixing screws (18), adjusting screw (20), and fixing screws are by the one of spring End is locked on flux shunt device (10), and flux shunt device (10) same to motor shaft (1) cooperation can only be relatively rotated and cannot axially be moved Dynamic, spring (19) other end is connected by adjusting screw (20) same to rotor end plates (6), is spinned movement with rotor, and spring is advance It is given initial force value so that when loading moment is less than setting value, stator and rotor are maintained at initial position, and initial value is stator With rotor staggered positions.
2. a kind of adaptive continuous change permanent magnetism inner-rotor brushless motor of torque as described in claim 1, it is characterised in that institute One of worm drive pair stated is helical spline pair, including helical spline shaft (1a) and splined nut (1b), helical spline shaft (1a) is the feature processed on motor shaft, and splined nut (1b) is connected with rotor end plates, when rotor is by torque, Rotor can move on axis, while power being exported from motor shaft.
3. a kind of adaptive continuous change permanent magnetism inner-rotor brushless motor of torque as described in claim 1, it is characterised in that institute The worm drive pair stated second is that pin in spiral prominence wheel set, including the helicla flute (1d) and mating plate on motor shaft surface (1c), pin (1c) same to rotor end plates (6) are connected, and when rotor is by torque, rotor can make spiral movement on axis, simultaneously Power is exported from motor shaft.
4. the adaptive continuous change permanent magnetism inner-rotor brushless motor of a kind of torque according to claim 1, it is characterised in that The flux shunt device (10) is located at stator one end circumferential edge edge, and material is high magnetic permeability soft magnetic materials, and flux shunt device is The magnet for removing stator provides flux path, can cut down the reluctance force of stator movement.
5. the adaptive continuous change permanent magnetism inner-rotor brushless motor of a kind of torque according to claim 1, it is characterised in that The flux shunt device (10) and the gap of end plate (6) are sufficiently small and smooth, have air damping effect, have and eliminate perturbed force Square and the effect for avoiding overshoot.
6. the adaptive continuous change permanent magnetism inner-rotor brushless motor of a kind of torque according to claim 1, it is characterised in that The length of the p-m rotor can have more a bit of length than stator, and the magnet of this segment length configuration is the same as raw footage quantity For identical but polarity on the contrary, playing negative function, this design enhances weak magnetic effect, but to be mostly used magnet, limited suitable for total length Motor.
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CN106655689A (en) * 2017-01-03 2017-05-10 重庆西伟迪磁电动力科技有限公司 Bidirectional dual-helix permanent magnet brushless motor with torque adaptive speed change
CN106655680B (en) * 2017-02-25 2023-09-05 兰州交通大学 Adjustable magnetic rotating motor
EP3747036A1 (en) 2018-02-02 2020-12-09 Robotiq Inc. A programmable permanent magnet actuator and a magnetic field generation apparatus and method
CN108462271A (en) * 2018-03-12 2018-08-28 宁勤顺 The brushless direct current motor of included torsion slow start slow stop and its application
CN108718122A (en) * 2018-06-06 2018-10-30 林峭 A kind of motor for taking into account high speed and low-speed performance
CN112523952B (en) * 2020-11-26 2022-02-08 诸暨和创电机科技有限公司 Permanent magnet wind driven generator with torque gradient adjustment function
CN112994344A (en) * 2021-02-04 2021-06-18 广州橙行智动汽车科技有限公司 Motor, method for changing input current of motor, readable medium and automobile
CN113193705A (en) * 2021-04-30 2021-07-30 深圳市唯川科技有限公司 Induction motor and garden tool
CN113541388A (en) * 2021-07-22 2021-10-22 刘鹤 Servo motor

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CN1262547A (en) * 1999-01-27 2000-08-09 南京仁源磁电机制造有限公司 Method for stabilizing output voltage of permanent-magnet electric generator and voltage-stabilized permanent-magnet electric generator
CN102064656A (en) * 2010-11-24 2011-05-18 杨荷 Rotor slippage complementary exciting permanent-magnetic brushless variable speed motor

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CN102064656A (en) * 2010-11-24 2011-05-18 杨荷 Rotor slippage complementary exciting permanent-magnetic brushless variable speed motor

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Address after: 400054, 73, Xianfeng village, Huaxi street, Banan District, Chongqing

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