CN104972100B - Pouring manipulator with component analysis function - Google Patents
Pouring manipulator with component analysis function Download PDFInfo
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- CN104972100B CN104972100B CN201510445737.9A CN201510445737A CN104972100B CN 104972100 B CN104972100 B CN 104972100B CN 201510445737 A CN201510445737 A CN 201510445737A CN 104972100 B CN104972100 B CN 104972100B
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- casting ladle
- component analysis
- support
- analysis module
- manipulator
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Abstract
The invention discloses a pouring manipulator with a component analysis function. The manipulator comprises a base, a support, a fixing shaft, a casting ladle, an induction cup, a component analysis module, a manipulator console, a steel wire rope, a slider, a lifting hook, a sighting device, a pulley and a spring. The support and the fixing shaft are vertically disposed on the base. The support is further provided with a sliding groove. The casting ladle is fixed to the fixing shaft. According to the pouring manipulator with the component analysis function, the induction cup of the component analysis module is fixed to a rotary shaft beam of the casting ladle; when the casting ladle is full of molten iron, people only need to scoop little molten iron in the casting ladle with a long ceramic handle into the induction cup; due to the fact that the induction cup is connected with the component analysis module, quick component analysis can be carried out on articles in the induction cup through the component analysis module; and finally an analysis result is displayed through a control panel. Detection speed is increased, production efficiency of enterprises is improved, labor intensity of staff is also reduced, and requirements of the enterprises are met better.
Description
Technical field
The present invention relates to a kind of chiller, specifically a kind of pouring robot with component analyses for cooling.
Background technology
With the fast development of social economy, either the rhythm of production of the life of people or enterprise all constantly plus
Hurry up, simultaneously for the requirement also more and more higher of the quality of product, this allows for enterprise and constantly seeks technology during production
On breakthrough.
When production alloy, being put into for trace element is typically all completed in stove, but has been arrived after molten iron is come out of the stove and poured into a mould
To before model, the product of some high requests will also sample again from casting ladle, survey and trace element fine setting is added after composition.Simultaneously
Always there is a segment distance at enterprise's laboratory and cast scene, running back and forth labor intensity of increased first, and at the scene convenient test is saved
Power.
Initial temperature of the molten iron in casting ladle is 1400 degree, and per minute to reduce by 40 degree, less than 1300 degree are just not suitable for pouring
Note, then it is low will solidify, thus the production to enterprise brings many inconvenience, while also causing the qualification rate drop of product
Low, causing the production cost of enterprise increases.
How the equipment increasingly miniaturization of component analyses now, facilitation, modularity easily obtains hot metal composition number
It is very big according to the impact to improving production capacity, it is also helpful to the quality control of product.
The content of the invention
Goal of the invention：The invention aims to solve the deficiencies in the prior art, there is provided a kind of pouring with component analyses
Note mechanical hand.
Technical scheme：In order to realize object above, a kind of pouring robot with component analyses of the present invention, bag
Include：Pedestal, support, fixing axle, casting ladle, induction cup, component analysis module, manipulator control platform, steel wire rope, slide block, suspension hook, take aim at
Quasi- device, pulley and spring, the support and fixing axle are vertical on pedestal, and chute, the casting ladle are additionally provided with the support
It is fixed in fixing axle, and its one end is provided with rotating shaft crossbeam, described rotating shaft crossbeam is arranged with support vertical, and the induction cup sets
On the rotating shaft crossbeam of casting ladle, the component analysis module is on manipulator control platform, and itself and induction cup connect, the steel
Located at the bag bottom of casting ladle, it passes through pulley from bottom to sight is hung above to cord, and the slide block is fixed on support, described
Above slide block, the sight is fixed on slide block suspension hook, and the spring is located at the bottom of slide block, and it is fixed on cunning
The bottom of groove；The manipulator control platform includes mechanical hand, control system and control panel.A kind of band composition of the present invention
The pouring robot of analysis, the induction cup of component analysis module is fixed on the rotating shaft crossbeam of casting ladle, and in casting ladle molten iron is filled with
When, only molten iron in some casting ladles need to be scooped to induction cup with ceramic long handle, because induction cup is connected with component analysis module, because
And component analysis module carries out quick component analyses to the article in induction cup, finally the result after analysis is passed through into chain of command
Plate shown, solves the problems, such as that separate operation is poured into a mould and detected in prior art well, improves the speed of detection, from
And the production efficiency of enterprise is improve while also reducing the labor intensity of employee, and then the demand of the enterprise for better meeting.
Component analysis module of the present invention is made up of analysis module, sampling module and display module, described analysis mould
On the mechanical hand in manipulator control platform, the display module shows on control panel for manipulator for block and sampling module
Show the setting of module, facilitate employee quickly directly to check the analysis result of composition.
The installation site of steel wire rope of the present invention can be arranged on the different places of casting ladle according to the demand of user.
Sight of the present invention adopts generating laser, and the angle of its angle for aiming at and casting ladle is interactive, is improved
The accuracy of casting ladle, effectively improves its production efficiency.
Beneficial effect：Pouring robot with component analyses of the present invention, with advantages below：
1st, a kind of pouring robot with component analyses of the present invention, the induction cup of component analysis module is fixed on
On the rotating shaft crossbeam of casting ladle, when casting ladle fills with molten iron, only molten iron in some casting ladles need to be scooped to induction cup with ceramic long handle,
Because induction cup is connected with component analysis module, thus component analysis module carries out quick composition point to the article in induction cup
Analysis, is finally shown the result after analysis by control panel, to be solved well pour into a mould in prior art and detect and is divided
The problem of operation is opened, the speed of detection is improve, so as to improve the production efficiency of enterprise while also reducing the work of employee
Intensity, and then the demand of the enterprise for better meeting.
2nd, in the present invention component analysis module and control panel connection, allow employee is more direct, quickly check composition
Analysis result, facilitate the operation of employee, while the perfect function of pouring robot, further increases the production effect of product
Rate, improves the yields of product.
Description of the drawings
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the structural representation of heretofore described chute；
In figure：Pedestal -1, support -2, fixing axle -3, casting ladle -4, induction cup -5, component analysis module -6, manipulator control
Platform -7, steel wire rope -8, slide block -9, suspension hook -10, sight -11, pulley -12, spring -13, chute 14, rotating shaft crossbeam -15.
Specific embodiment
Below in conjunction with the accompanying drawings and specific embodiment, the present invention is further elucidated.
Embodiment
A kind of pouring robot with component analyses as depicted in figs. 1 and 2, including：Pedestal 1, support 2, fixing axle 3,
Casting ladle 4, induction cup 5, component analysis module 6, manipulator control platform 7, steel wire rope 8, slide block 9, suspension hook 10, sight 11, pulley
12 and spring 13, the component analysis module 6 is made up of analysis module, sampling module and display module, the manipulator control
Platform 7 includes mechanical hand, control system and control panel.
The relation of above-mentioned each part is as follows：
The support 2 and fixing axle 3 are vertical on pedestal 1, and chute 14 is additionally provided with the support 2, and the casting ladle 4 is consolidated
In fixing axle 3, and its one end is provided with rotating shaft crossbeam 15, and described rotating shaft crossbeam 15 is vertically arranged with support 2, the sensing
On the rotating shaft crossbeam 15 of casting ladle 4, described analysis module and sampling module is located at the machinery in manipulator control platform 7 to cup 5
On hand, on control panel for manipulator, located at the bag bottom of casting ladle 4, it passes through pulley 12 to the steel wire rope 8 to the display module
From bottom to hanging sight 11 above, and its installation site can be arranged on casting ladle 4 differently according to the demand of user
Fang Suoshu slide blocks 9 are fixed on support 2, and above slide block 9, the sight 11 adopts Laser emission to the suspension hook 10
Device, it is fixed on slide block 9, and the angle of its aiming and the angle of casting ladle 4 are interactive, and the spring 13 is located at slide block 9
Bottom, and it is fixed on the bottom of chute 14；.
Embodiment is only illustrative of the invention and is not intended to limit the scope of the invention, after the present invention has been read, this
Modification of the art personnel to the various equivalent form of values of the present invention falls within the application claims limited range.
Claims (4)
1. a kind of pouring robot with component analyses, it is characterised in that：Including：Pedestal（1）, support（2）, fixing axle（3）, pour
Bag（4）, induction cup（5）, component analysis module（6）, manipulator control platform（7）, steel wire rope（8）, slide block（9）, suspension hook（10）, take aim at
Quasi- device（11）, pulley（12）And spring（13）, the support（2）And fixing axle（3）It is vertical at pedestal（1）On, the support
（2）On be additionally provided with chute（14）, the casting ladle（4）It is fixed on fixing axle（3）On, and its one end is provided with rotating shaft crossbeam（15）, institute
The rotating shaft crossbeam stated（15）With support（2）It is vertically arranged, the induction cup（5）Located at casting ladle（4）Rotating shaft crossbeam（15）On, institute
State component analysis module（6）Located at manipulator control platform（7）On, and itself and induction cup（5）Connection, the steel wire rope（8）It is located at
Casting ladle（4）Bag bottom, it passes through pulley（12）From bottom to hanging sight above（11）, the slide block（9）It is fixed on support
（2）On, the suspension hook（10）Located at slide block（9）Above, the sight（11）It is fixed on slide block（9）On, the spring
（13）Located at slide block（9）Bottom, and it is fixed on chute（14）Bottom；The manipulator control platform（7）Including machinery
Handss, control system and control panel.
2. a kind of pouring robot with component analyses according to claim 1, it is characterised in that：The component analyses mould
Block（6）It is made up of analysis module, sampling module and display module, described analysis module and sampling module is located at manipulator control
Platform（7）In mechanical hand on, the display module is on the control panel for manipulator.
3. a kind of pouring robot with component analyses according to claim 1, it is characterised in that：Described steel wire rope
（8）Installation site can according to the demand of user be arranged on casting ladle（4）Different places.
4. a kind of pouring robot with component analyses according to claim 1, it is characterised in that：The sight（11）
Using generating laser, its angle for aiming at and casting ladle（4）Angle be interactive.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510445737.9A CN104972100B (en) | 2015-07-27 | 2015-07-27 | Pouring manipulator with component analysis function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510445737.9A CN104972100B (en) | 2015-07-27 | 2015-07-27 | Pouring manipulator with component analysis function |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104972100A CN104972100A (en) | 2015-10-14 |
| CN104972100B true CN104972100B (en) | 2017-05-03 |
Family
ID=54269372
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510445737.9A Active CN104972100B (en) | 2015-07-27 | 2015-07-27 | Pouring manipulator with component analysis function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104972100B (en) |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4354382A (en) * | 1979-06-11 | 1982-10-19 | Ab Rescon | Device for determining the level of melt in a ladle or the like |
| CN1236296C (en) * | 2004-03-25 | 2006-01-11 | 武汉理工大学 | Simple sampler for casting |
| KR100913920B1 (en) * | 2007-11-01 | 2009-08-26 | 주식회사 포스코 | Ladle slag sampler apparatus and method |
| CN104625036B (en) * | 2015-01-16 | 2017-01-25 | 长兴正发热电耐火材料有限公司 | Tundish with molten steel sampling connector |
| CN204842933U (en) * | 2015-07-27 | 2015-12-09 | 江苏捷帝机器人股份有限公司 | Take composition analysis's pouring manipulator |
-
2015
- 2015-07-27 CN CN201510445737.9A patent/CN104972100B/en active Active
Also Published As
| Publication number | Publication date |
|---|---|
| CN104972100A (en) | 2015-10-14 |
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20211209 Address after: 215000 No. 29, Tongxin East Road, Wanping community, Hengfan Town, Wujiang District, Suzhou City, Jiangsu Province Patentee after: Suzhou Juhao Sewing Equipment Co.,Ltd. Address before: 215138 Shitian Road, Yangchenghu Town, Xiangcheng District, Suzhou City, Jiangsu Province Patentee before: JIANGSU JIEDI ROBOT Co.,Ltd. |
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| TR01 | Transfer of patent right |