CN104959146A - Ethylbenzene dehydrogenation catalyst with low steam-to-oil ratio - Google Patents

Ethylbenzene dehydrogenation catalyst with low steam-to-oil ratio Download PDF

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Publication number
CN104959146A
CN104959146A CN201510278050.0A CN201510278050A CN104959146A CN 104959146 A CN104959146 A CN 104959146A CN 201510278050 A CN201510278050 A CN 201510278050A CN 104959146 A CN104959146 A CN 104959146A
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catalyst
grams
ethylbenzene dehydrogenation
dehydrogenation catalyst
ethylbenzene
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CN201510278050.0A
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廖仕杰
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Suzhou Tuoruite New Materials Co Ltd
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Suzhou Tuoruite New Materials Co Ltd
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Abstract

The invention discloses an ethylbenzene dehydrogenation catalyst with low steam-to-oil ratio. The catalyst comprises, by weight, 60-85% of Fe2O3, 3-25% of K2O, 0.2-5% of MoO3, 3-20% of CeO2, and the balance of a Na compound or oxide. The ethylbenzene dehydrogenation catalyst with low steam-to-oil ratio has the advantages of high selectivity and activity under low steam-to-oil ratio conditions, and good stability.

Description

Ethylbenzene dehydrogenation catalyst with low water ratio
Technical field
The present invention relates to Alkylarylhydrocarbondehydrogenating dehydrogenating catalyst technical field, particularly a kind of ethylbenzene dehydrogenation catalyst with low water ratio.
Background technology
Ethylbenzene dehydrogenation is strong heat absorption, the reversible reaction increasing molecule, and industrial usual employing water vapour makes diluent to reduce ethylbenzene dividing potential drop, impels reaction to move to product direction.Water vapour has following effect in the reaction:
(1) heat reaction raw materials to temperature required, avoid ethylbenzene to be directly heated to higher temperature, suppress the generation of side reaction, improve selective;
(2) additional heat, in order to avoid lower the temperature due to endothermic heat of reaction;
(3) constantly got rid of the carbon deposit on catalyst by water gas reaction, make catalyst automatic regeneration.
But water vapour addition is subject to reaction system authorized pressure falls the restriction with these two factors of energy consumption, advanced ethylbenzene dehydrogenation technique is all pursued and is obtained higher styrene yield with the lower water ratio mass ratio of water vapour and ethylbenzene (in the charging), and adopting low water than operating is one of styrene device important measures of saving energy and reduce the cost.
The Fe-series catalyst that catalyst for preparing phenylethylene from dehydrogenation of ethylbenzene is take iron oxide as main active component, potassium oxide is main co-catalyst, potassium increases the activity of iron oxide with can becoming the order of magnitude, and can promote that carbon deposit is got rid of, made catalyst automatic regeneration by water gas reaction, at low water than under condition, due to the minimizing of steam vapour amount in reaction system, system reducing is caused to strengthen, many potassium ferrites in catalyst decompose under the effect of reducing atmosphere, potassium ion runs off from this compound, thus causes the decline of catalyst choice.If general catalyst carries out ethylbenzene dehydrogenation reaction under water ratio (water/ethylbenzene) is lower than 2.0 (weight), the selective variation of catalyst, although energy consumption reduces, material consumption but increases greatly.
To this, according to related documents report up to now, scientific research personnel had done a lot of trial, after published European patent 0177832 reports the magnesia adding 1.8-5.4% (weight) in the catalyst, catalyst can show stable premium properties at water under lower than 2.0 (weight), but the potassium content of this catalyst is higher; Add with kaliophilite Multiple salts forms as published United States Patent (USP) 4535067 reports a part of potassium in catalyst, but this catalyst 614 ± 2 DEG C time, conversion ratio is less than 65%, selective the highest by 93%, singly can not receive 60%, selective relatively low.
Therefore, while how reducing energy consumption in low water is than course of reaction, maintain or improve the selective of catalyst, reduce material consumption is the target that researcher makes great efforts always.
Summary of the invention
Based on catalyst for phenylethylene dehydrogenation in prior art at low water than poor selectivity under condition, active low problem, the object of the invention is to provide a kind of ethylbenzene dehydrogenation catalyst with low water ratio, this catalyst is used for ethylbenzene dehydrogenation reaction to prepare in styrene engineering and there is low water than good and feature that activity is high selective under condition, enhances productivity.
In order to overcome the deficiencies in the prior art, technical scheme provided by the invention is:
A kind of ethylbenzene dehydrogenation catalyst with low water ratio, is characterized in that comprising following component according to percentage by weight:
a)Fe 2O 3:60~85%;
b)K 2O:3~25%;
c)MoO 3:0.2~5%;
d)CeO 2:3~20%;
E) surplus is compound or the oxide of Na.
In preferred technical scheme, the Na of described catalyst is raw materials used is Na 2cO 3, NaHCO 3, Na 2sO 4, NaNO 3, at least one in NaOH or sodium carboxymethylcellulose.
In preferred technical scheme, with the oxide Na of Na 2o weight percent meter consumption is 0.05 ~ 10%.
In preferred technical scheme, with the oxide Na of Na 2o weight percent meter consumption is 0.1 ~ 5%.
The raw materials of the catalyst that the present invention relates to is: Fe 2o 3by iron oxide red (Fe 2o 3) and iron oxide yellow (Fe 2o 3h 2o) form, the proportioning of iron oxide red and iron oxide yellow is Fe 2o 3: Fe 2o 3h 2o=0.2 ~ 5: 1, are preferably 1 ~ 4.5: 1; K used adds with sylvite or hydroxide form; Ce used adds with oxide, hydroxide or decorations salt form; Mo used adds with its salt or oxide form.In preparation process of the present invention, except catalyst body composition, also should add perforating agent, perforating agent can be selected from graphite, polystyrene microsphere, carboxymethyl cellulose, and its addition is the 1-6% of total catalyst weight.
The preparation method of the catalyst that the present invention relates to is: to weigh needed raw material and perforating agent according to proportioning, deionized water is added after mixing, make the paste that there is viscosity, be applicable to extrusion, the particle that diameter is 3mm, length is 8 ~ 10mm is become through extrusion, pelletizing, then dry 4h under 60 ~ 120 DEG C of conditions, finally under 400 ~ 1000 DEG C of conditions, roasting 4h obtains finished catalyst.
Compared with prior art, advantage of the present invention is:
The present invention by adding the compound of Na in iron-potassium-cerium-molybdenum catalyst system, can the acid site of catalyst neutralisation, suppress the side reaction occurred at catalyst acid center, improve catalyst in selective than under condition of low water, and make catalyst have higher activity, greatly enhance productivity.
Detailed description of the invention
Below in conjunction with specific embodiment, such scheme is described further.Should be understood that these embodiments are not limited to for illustration of the present invention limit the scope of the invention.The implementation condition adopted in embodiment can do further adjustment according to the condition of concrete producer, and not marked implementation condition is generally the condition in normal experiment.
Embodiment 1
150.0 grams of iron oxide reds, 80.0 grams of iron oxide yellows, 53 grams of potash, 66 grams of cerous carbonates, 3 grams of ammonium molybdates, 2 grams of sodium carbonate, 10.6 carboxymethyl celluloses are stirred 1 hour in kneading machine, add deionized water, stir 0.5 hour again, take out extrusion, be extruded into the particle of diameter 3 millimeters, length 8 ~ 10 millimeters, put into baking oven, dry 2 hours for 80 DEG C, 120 DEG C are dried 2 hours, are then placed in muffle furnace, roasting 4 hours obtained catalyst under 900 DEG C of conditions.
Obtained catalyst carries out activity rating in isotherm formula fixed bed, detailed process is: deionized water and ethylbenzene are inputted preheating mixer through measuring pump respectively, preheating enters reactor after being mixed into gaseous state, reactor is the stainless steel tube of 1 cun, the interior catalyst that can fill 100ml particle diameter 3mm, reactor adopts the temperature needed for electric-heating-wire-heating to reaction, the reactant flowed out by reactor with gas chromatographic analysis its composition, and adopts the conversion ratio of following formulae discovery ethylbenzene and cinnamic selective after water condensation:
100ml catalyst is loaded reactor, normal pressure, liquid air speed 1.0 hours -1, 620 DEG C, carry out activity rating under water ratio (weight) 1.5 condition, test result lists in table 1.
Embodiment 2
Other are identical with embodiment 1, and difference is that the raw material of Kaolinite Preparation of Catalyst is in example 2 285 grams of iron oxide reds, 110 grams of iron oxide yellows, 65 grams of potash, 78 grams of cerous nitrates, 12 grams of ammonium molybdates, 30 grams of sodium acid carbonates, 15 grams of carboxymethyl celluloses.According to the activity of the evaluation method evaluate catalysts of embodiment 1 after obtained catalyst, test result is in table 1.
Embodiment 3
Other are identical with embodiment 1, and difference is that the raw material of Kaolinite Preparation of Catalyst is in embodiment 3 150 grams of iron oxide reds, 100 grams of iron oxide yellows, 108 grams of potash, 56 grams of cerium oxalates, 5 grams of ammonium molybdates, 15 grams of sodium nitrate, 10 grams of carboxymethyl celluloses.According to the activity of the evaluation method evaluate catalysts of embodiment 1 after obtained catalyst, test result is in table 1.
Embodiment 4
Other are identical with embodiment 1, and difference is that the raw material of Kaolinite Preparation of Catalyst is in example 4 250 grams of iron oxide reds, 98 grams of iron oxide yellows, 46 grams of potash, 132 grams of cerium oxalates, 17 grams of ammonium molybdates, 50 grams of sodium sulphate, 15 grams of carboxymethyl celluloses.According to the activity of the evaluation method evaluate catalysts of embodiment 1 after obtained catalyst, test result is in table 1.
Consisting of of the various embodiments described above catalyst:
Comparative example 1
According to the method Kaolinite Preparation of Catalyst of embodiment 1, difference is not adding sodium carbonate.Obtained catalyst is according to the activity of the evaluation method evaluate catalysts of embodiment 1, and test result is in table 1.
Comparative example 2
According to the method Kaolinite Preparation of Catalyst of embodiment 2, difference is not adding sodium acid carbonate.Obtained catalyst is according to the activity of the evaluation method evaluate catalysts of embodiment 1, and test result is in table 1.
Comparative example 3
According to the method Kaolinite Preparation of Catalyst of embodiment 3, difference is not adding sodium nitrate.Obtained catalyst is according to the activity of the evaluation method evaluate catalysts of embodiment 1, and test result is in table 1.
Comparative example 4
According to the method Kaolinite Preparation of Catalyst of embodiment 4, difference is not adding sodium sulphate.Obtained catalyst is according to the activity of the evaluation method evaluate catalysts of embodiment 1, and test result is in table 1.
Above-mentioned comparative example obtains catalyst and consists of:
Table 1 catalytic dehydrogenation performance comparison
Table 2 catalyst stabilization performance compares
From the test result of above-described embodiment and comparative example relatively, catalyst for phenylethylene dehydrogenation of the present invention is with Fe 2o 3, K 2o, CeO 2, MoO 3for main component, by adding the compound of sodium, obtained catalyst than having high selectivity and activity under condition, and has good stability at low water.
Above-mentioned example, only for technical conceive of the present invention and feature are described, its object is to person skilled in the art can be understood content of the present invention and implement according to this, can not limit the scope of the invention with this.All equivalent transformations of doing according to Spirit Essence of the present invention or modification, all should be encompassed within protection scope of the present invention.

Claims (4)

1. an ethylbenzene dehydrogenation catalyst with low water ratio, is characterized in that comprising following component according to percentage by weight:
a)Fe 2O 3:60~85%;
b)K 2O:3~25%;
c)MoO 3:0.2~5%;
d)CeO 2:3~20%;
E) surplus is compound or the oxide of Na.
2. ethylbenzene dehydrogenation catalyst with low water ratio according to claim 1, is characterized in that: the Na of described catalyst is raw materials used is Na 2cO 3, NaHCO 3, Na 2sO 4, NaNO 3, at least one in NaOH or sodium carboxymethylcellulose.
3. ethylbenzene dehydrogenation catalyst with low water ratio according to claim 1, is characterized in that: with the oxide Na of Na 2o weight percent meter consumption is 0.05 ~ 10%.
4. ethylbenzene dehydrogenation catalyst with low water ratio according to claim 3, is characterized in that: with the oxide Na of Na 2o weight percent meter consumption is 0.1 ~ 5%.
CN201510278050.0A 2015-05-27 2015-05-27 Ethylbenzene dehydrogenation catalyst with low steam-to-oil ratio Pending CN104959146A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106927997A (en) * 2017-04-24 2017-07-07 苏州拓瑞特新材料有限公司 A kind of method of ethyl benzene dehydrogenation preparation of styrene under low-water ratio conditions
CN106955682A (en) * 2017-04-24 2017-07-18 苏州拓瑞特新材料有限公司 Ethylbenzene dehydrogenation catalyst with low water ratio
CN106994353A (en) * 2017-04-24 2017-08-01 苏州拓瑞特新材料有限公司 One kind is free of binding agent high intensity ethylbenzene dehydrogenation catalyst with low water ratio
CN106995360A (en) * 2017-04-24 2017-08-01 苏州拓瑞特新材料有限公司 The method of ethyl benzene dehydrogenation preparation of styrene under low-water ratio conditions

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5510552A (en) * 1993-05-04 1996-04-23 The Dow Chemical Company Process using a catalyst to dehydrogenate an alkyl aromatic compound
CN1268398A (en) * 1999-03-30 2000-10-04 中国石油化工集团公司 Alkyl aromatics catalytic dehydrogenation catalyst
US6551958B1 (en) * 1998-03-30 2003-04-22 Basf Aktiengesellschaft Catalyst for dehydrogenating ethyl benzene to produce styrene
CN1589963A (en) * 2003-09-03 2005-03-09 中国石油化工股份有限公司 Oxide catalyst used in ethyl benzene dehydrogen for preparing phenyl ethylene
CN103772135A (en) * 2012-10-25 2014-05-07 中国石油化工股份有限公司 Ethylbenzene dehydrogenation method
CN104368355A (en) * 2014-12-02 2015-02-25 厦门大学 Ethylbenzene dehydrogenation catalyst and preparation method thereof

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5510552A (en) * 1993-05-04 1996-04-23 The Dow Chemical Company Process using a catalyst to dehydrogenate an alkyl aromatic compound
US6551958B1 (en) * 1998-03-30 2003-04-22 Basf Aktiengesellschaft Catalyst for dehydrogenating ethyl benzene to produce styrene
CN1268398A (en) * 1999-03-30 2000-10-04 中国石油化工集团公司 Alkyl aromatics catalytic dehydrogenation catalyst
CN1589963A (en) * 2003-09-03 2005-03-09 中国石油化工股份有限公司 Oxide catalyst used in ethyl benzene dehydrogen for preparing phenyl ethylene
CN103772135A (en) * 2012-10-25 2014-05-07 中国石油化工股份有限公司 Ethylbenzene dehydrogenation method
CN104368355A (en) * 2014-12-02 2015-02-25 厦门大学 Ethylbenzene dehydrogenation catalyst and preparation method thereof

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106927997A (en) * 2017-04-24 2017-07-07 苏州拓瑞特新材料有限公司 A kind of method of ethyl benzene dehydrogenation preparation of styrene under low-water ratio conditions
CN106955682A (en) * 2017-04-24 2017-07-18 苏州拓瑞特新材料有限公司 Ethylbenzene dehydrogenation catalyst with low water ratio
CN106994353A (en) * 2017-04-24 2017-08-01 苏州拓瑞特新材料有限公司 One kind is free of binding agent high intensity ethylbenzene dehydrogenation catalyst with low water ratio
CN106995360A (en) * 2017-04-24 2017-08-01 苏州拓瑞特新材料有限公司 The method of ethyl benzene dehydrogenation preparation of styrene under low-water ratio conditions

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