CN104952587A - Magnetizing mechanism on magnetron production line - Google Patents

Magnetizing mechanism on magnetron production line Download PDF

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Publication number
CN104952587A
CN104952587A CN201510373345.6A CN201510373345A CN104952587A CN 104952587 A CN104952587 A CN 104952587A CN 201510373345 A CN201510373345 A CN 201510373345A CN 104952587 A CN104952587 A CN 104952587A
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China
Prior art keywords
magnetizing
magnetron
conveying
production line
clamping
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CN201510373345.6A
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CN104952587B (en
Inventor
张文亮
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Guangdong Galanz Microwave Oven and Electrical Appliance Manufacturing Co Ltd
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Guangdong Galanz Enterprises Co Ltd
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Abstract

The invention provides a magnetizing mechanism on a magnetron production line. The magnetizing mechanism on the magnetron production line comprises a conveying mechanism and a magnetizing mechanism body. The magnetizing mechanism on the magnetron production line is characterized in that the magnetizing mechanism body is arranged above the conveying mechanism, the magnetizing mechanism body comprises a magnetizing device used for magnetizing, a clamping device used for clamping magnetron and a support subassembly used for supporting and fixing, the magnetizing device is fixedly connected with the clamping device, and the magnetizing device is fixed to the support subassembly, and a whole is formed; the clamping device clamps the magnetron on the conveying mechanism, magnetizing is conducted, and after the magnetizing is completed, the magnetron is put back to the conveying mechanism and is conveyed continuously. The magnetizing mechanism body is arranged on the production line, the magnetizing can be completed in the conveying process of the magnetron, and automatic production is achieved. The magnetron is conveyed to the lower portion of the magnetizing mechanism body by the conveying mechanism, the magnetron is clamped by the clamping device, magnetizing is conducted, and after the magnetizing is completed, the magnetron is put back to the conveying mechanism and is conveyed continuously to a next process. By means of the structure, the production efficiency is improved, the labor is lowered, and therefore the cost is lowered.

Description

Mechanism of magnetizing on magnetron production line
Technical field
The present invention relates to one to magnetize mechanism, the mechanism of magnetizing particularly on a kind of magnetron production line.
Background technology
The magnet charger of prior art, is one and only has the hermetically sealed cylinder-shaped device of the surrounding of upper shed and bottom, is an independent apparatus for work, can not streamlined operation.As: Chinese patent literature CN204087966U discloses a kind of streamline automation clamping magnet charger on January 7th, 2015, comprise ac solid relay, and the step-up transformer be positioned on the right side of ac solid relay, and the rectification module be positioned on the right side of step-up transformer, and the current-limiting resistance be positioned on the right side of rectification module, and the energy storage capacitor be positioned on the right side of current-limiting resistance, and the voltage sampling be positioned on the right side of energy storage capacitor, and the switch controllable silicon be positioned on the right side of voltage sampling, and the magnetizing coil be positioned on the right side of switch controllable silicon, and the direct-current switch power supply be positioned at below ac solid relay, and the PLC be positioned on the right side of direct-current switch power supply, and the control machines plate be positioned on the right side of PLC, and the belt conveyor be positioned at below direct-current switch power supply, and the first manipulator be positioned at below control machines plate, and the charging voltage initialization circuit be positioned on the right side of the first manipulator, and the magnet be arranged on belt conveyor, and the second manipulator be arranged on above magnet, and be arranged on the right side of magnet, and the frock clamp that magnetizes be positioned at below the second manipulator, and the guidance panel be arranged on below the frock clamp that magnetizes, and be arranged on and magnetize in frock clamp, and be positioned at the water-cooled inlet/outlet pipe of the coil on the left of magnetizing coil.This structure utilizes the second manipulator single magnet to be put into magnetizing coil and realizes magnetizing; this structure visible is the simple work the second manipulator being replaced people; namely can only realize magnetizing to single product, in addition, it uses Belt Conveying at every turn; make magnet in disorder; and position precision is low, the second manipulator easily lost efficacy, for solving magnet positions problem; usually can set up some positioners, thus improve cost.Therefore, be necessary to make further improvements.
Summary of the invention
Object of the present invention aims to provide the mechanism of magnetizing on a kind of simple and reasonable, automation, efficiency is high, cost is low magnetron production line, to overcome weak point of the prior art.
Mechanism of magnetizing on a kind of magnetron production line designed by this object, comprise conveying mechanism and mechanism of magnetizing, it is characterized in that, described mechanism of magnetizing is arranged at above conveying mechanism, and mechanism of magnetizing comprises magnetizer for magnetizing, for the clamping device of clamping magnetic keyholed back plate with for supporting fixing bracket component; Magnetizer and clamping device affixed, magnetizer is fixed on bracket component, and shape is in aggregates; Magnetron on conveying mechanism picks up and magnetizes by clamping device, after having magnetized, puts back on conveying mechanism to continue conveying.
Clamping device is at least arranged two gripper jaws, and picked up from magnetron both sides.
Gripper jaw entirety is Y-shaped, is made up of, becomes 75 ° of-85 ° of angles between clamping part with fixed part, preferably 80 ° the clamping part of V-arrangement and the fixed part of I shape; The end of clamping part is provided with button pawl, is provided with through pilot hole in fixed part.
Clamping device is provided with the cylinder controlling gripper jaw and move up and down.
Bracket component comprises setting up and down magnetize base plate and support plate, and the base plate that magnetizes is fixed on support plate by base plate fixed leg, and magnetizer is fixed on by cylinder fixed leg and magnetizes on base plate.
Magnetize base plate and support plate up and down the corresponding cylinder that is respectively arranged with dodge hole and hole is dodged in clamping, clamping device is placed in cylinder and dodges in hole, and during work, it is dodged hole through clamping and is picked up by magnetron.
Conveying mechanism comprises the conveying bar moved back and forth along production line and the support strip be symmetrical set, and conveying bar is arranged between the support strip of left and right; Conveying bar is formed by connecting by some transfer block head and the tail, and support strip is formed by connecting by some support plate head and the tail.
Transfer block is equidistantly provided with several location holes, is inserted in location hole when the tube core that magnetron bottom surface is given prominence to is carried; During conveying, conveying bar jack-up magnetron, and drive it to move, after conveying puts in place, conveying bar departs from magnetron, and magnetron bottom surface two-side supporting is in the support strip of left and right.
The spacing that cylinder dodges hole, clamping dodges hole adjacent separately with location hole is equal, and when magnetron is delivered to below mechanism of magnetizing, the center of circle is each other on same vertical line.
Magnetize magnetizer mechanism arranging more than a group, and clamping device is corresponding with magnetizer to be arranged, and mechanism of magnetizing magnetizes to more than one magnetron simultaneously.
The present invention mechanism of magnetizing is arranged on production line, and magnetron can complete and magnetize in conveying way, achieves automated production.Magnetron is delivered to below mechanism of magnetizing by conveying mechanism, and magnetron picks up by clamping device, and magnetizes, and completes after magnetizing, and magnetron is put back on conveying mechanism by clamping device, continues toward subsequent processing conveying.This structure has broken away from traditional people's manual manipulation, not only increases production efficiency, and reduces the input of labour, thus reduce cost.In addition, the conveying bar that conveying mechanism has used rigidity instead replaces traditional conveyer belt, and conveying bar is provided with some location holes, and on what magnetron was equidistant be positioned over conveying bar, and position and cylinder dodge hole and clamping, and to dodge hole corresponding, and clamping is completed smoothly.It has simple and reasonable, automation, efficiency is high, cost is low feature.
Accompanying drawing explanation
Fig. 1 is the perspective view of one embodiment of the invention.
Fig. 2 is that one embodiment of the invention magnetizes the decomposition texture schematic diagram of mechanism.
Fig. 3 is the decomposition texture schematic diagram of one embodiment of the invention conveying mechanism.
Fig. 4 is the partial structurtes schematic diagram of one embodiment of the invention clamping device.
Fig. 5 is the perspective view of one embodiment of the invention gripper jaw.
Fig. 6 is the front view of one embodiment of the invention gripper jaw.
Fig. 7 is the cutaway view in A-A direction in Fig. 6.
Embodiment
Below in conjunction with drawings and Examples, the invention will be further described.
See Fig. 1, mechanism of magnetizing on this magnetron production line, comprise conveying mechanism Y and to magnetize mechanism C, the mechanism C that magnetizes is arranged at above conveying mechanism Y, and the mechanism C that magnetizes comprises magnetizer 1 for magnetizing, for the clamping device 3 of clamping magnetic keyholed back plate G with for supporting fixing bracket component; Magnetizer 1 is affixed with clamping device 3, and magnetizer 1 is fixed on bracket component, and shape is in aggregates.Magnetron G on conveying mechanism Y picks up and magnetizes by clamping device 1, after having magnetized, puts back on conveying mechanism Y to continue conveying.
Specifically, see Fig. 4-Fig. 7, the mechanism C that originally magnetizes is arranged three groups of magnetizers 1, the corresponding magnetizer 1 of clamping device 3 arranges three groups equally, and the mechanism C that therefore magnetizes can magnetize to three magnetron G simultaneously.
By a circular coil in magnetizer 1, add certain voltage, certain magnetic field is formed to coil, magnetron G is put into the middle part of coil, owing to magnetron G not being provided with the magnet ring in band magnetic field, under the effect in magnetizer 1 magnetic field, magnet ring is magnetized.The mode of magnetizing of this structure realizes the continuous productive process on production line, directly magnetizes on a production line, up/down perforation, and directly catch magnetron G to magnetize by clamping device 3, easily and effectively, efficiency is high.
Each clamping device 3 is symmetrical arranged two gripper jaws 7, and is picked up from magnetron G both sides.Gripper jaw 7 is overall Y-shaped, be made up of the clamping part of V-arrangement and the fixed part of I shape, clamping part and fixed part form the angle of 80 °, and the end of clamping part is provided with anti-skidding button pawl 7.1, be assemblied in the inside bending of clamping part of the left and right gripper jaw 7 on clamping device 3, gripper jaw 7.1 is towards interior; Through pilot hole 7.2 is provided with in fixed part, and be assemblied on clamping device 3 by the mode plugged, surface is provided with through hole 7.3 for rigging screw with fixing entirety.
Clamping device 3 is provided with the cylinder 2 controlling gripper jaw 7 and move up and down.
See Fig. 2, bracket component comprises setting up and down magnetize base plate 4 and support plate 6, and the base plate 4 that magnetizes is fixed on support plate 6 by base plate fixed leg 5, and magnetizer 1 is fixed on by cylinder fixed leg 5 ' and magnetizes on base plate 4, realizes overall fixing.
In addition, what magnetize base plate 4 and support plate about 6 were corresponding be respectively arranged with, and three cylinders dodge hole 4.1 and hole 6.1 is dodged in clamping, and clamping device 3 is placed in cylinder and dodges in hole 4.1, and during work, it is dodged hole 6.1 through clamping and is picked up by the magnetron G on conveying mechanism Y.
See Fig. 3, conveying mechanism Y comprises the conveying bar moved back and forth along production line and the support strip be symmetrical set, and conveying bar is arranged between the support strip of left and right; Conveying bar is formed by connecting by some transfer block 8 head and the tail, and support strip is formed by connecting by some support plate 9 head and the tail.Conveying bar can also do to rise and down maneuver, by magnetron G jack-up during rising, during decline and magnetron G depart from, magnetron G is supported in the support strip of left and right.
Transfer block 8 is equidistantly provided with several location holes 8.1, is inserted in location hole 8.1 when the tube core g that magnetron G bottom surface is given prominence to carries; During conveying, conveying bar jack-up magnetron G, and drive it to move, after conveying puts in place, conveying bar declines and departs from magnetron G, and magnetron G bottom surface two-side supporting is in the support strip of left and right.
For making the position of magnetron G corresponding with clamping device 3, the spacing that cylinder dodges hole 4.1, clamping dodges hole 6.1 adjacent separately with location hole 8.1 is equal, and when magnetron G is delivered to below the mechanism C that magnetizes, the center of circle is each other on same vertical line.
Above-mentioned is preferred version of the present invention, and those of ordinary skill in the art, to its simple modification or transformation, all drop within protection scope of the present invention.

Claims (10)

1. the mechanism of magnetizing on a magnetron production line, comprise conveying mechanism (Y) and mechanism of magnetizing (C), it is characterized in that, described mechanism of magnetizing (C) is arranged at conveying mechanism (Y) top, and mechanism of magnetizing (C) comprises magnetizer (1) for magnetizing, for the clamping device (3) of clamping magnetic keyholed back plate (G) with for supporting fixing bracket component; Magnetizer (1) is affixed with clamping device (3), and magnetizer (1) is fixed on bracket component, and shape is in aggregates; Magnetron (G) on conveying mechanism (Y) picks up and magnetizes by clamping device (3), after having magnetized, puts back on conveying mechanism (Y) to continue conveying.
2. the mechanism of magnetizing according to claim 1 on magnetron production line, is characterized in that clamping device (3) at least being arranged two gripper jaws (7), and is picked up from magnetron (G) both sides.
3. the mechanism of magnetizing according to claim 2 on magnetron production line, is characterized in that gripper jaw (7) is overall Y-shaped, is made up of, becomes 75 ° of-85 ° of angles between clamping part with fixed part, preferably 80 ° the clamping part of V-arrangement and the fixed part of I shape; The end of clamping part is provided with button pawl (7.1), is provided with through pilot hole (7.2) in fixed part.
4. the mechanism of magnetizing according to claim 3 on magnetron production line, is characterized in that clamping device (3) being provided with the cylinder (2) controlling gripper jaw (7) and move up and down.
5. the mechanism of magnetizing according to claim 4 on magnetron production line, it is characterized in that bracket component comprises the base plate that magnetizes (4) setting up and down and support plate (6), the base plate (4) that magnetizes is fixed on support plate (6) by base plate fixed leg (5), and magnetizer (1) is fixed on the base plate that magnetizes (4) by cylinder fixed leg (5 ').
6. the mechanism of magnetizing according to claim 5 on magnetron production line, it is characterized in that magnetizing base plate (4) and support plate (6) up and down the corresponding cylinder that is respectively arranged with dodge hole (4.1) and hole (6.1) is dodged in clamping, clamping device (3) is placed in cylinder and dodges in hole (4.1), during work, it is dodged hole (6.1) through clamping and is picked up by magnetron (G).
7. the mechanism of magnetizing according to claim 6 on magnetron production line, is characterized in that conveying mechanism (Y) comprises the conveying bar moved back and forth along production line and the support strip be symmetrical set, and conveying bar is arranged between the support strip of left and right; Conveying bar is formed by connecting by some transfer block (8) head and the tail, and support strip is formed by connecting by some support plates (9) head and the tail.
8. the mechanism of magnetizing according to claim 7 on magnetron production line, it is characterized in that transfer block (8) is equidistantly provided with several location holes (8.1), be inserted in location hole (8.1) when the tube core (g) that magnetron (G) bottom surface is given prominence to is carried; During conveying, conveying bar jack-up magnetron (G), and drive it to move, after conveying puts in place, conveying bar departs from magnetron (G), and magnetron (G) bottom surface two-side supporting is in the support strip of left and right.
9. the mechanism of magnetizing according to claim 8 on magnetron production line, it is characterized in that the spacing that cylinder dodges hole (4.1), clamping dodges hole (6.1) adjacent separately with location hole (8.1) is equal, and when magnetron (G) is delivered to below mechanism of magnetizing, the center of circle is each other on same vertical line.
10. the mechanism of magnetizing on magnetron production line according to any one of claim 1-9, is characterized in that magnetizing the magnetizer (1) mechanism (C) arranging more than a group, clamping device (3) is corresponding with magnetizer (1) to be arranged, and mechanism of magnetizing (C) magnetizes to more than one magnetron (G) simultaneously.
CN201510373345.6A 2015-06-28 2015-06-28 Magnetizing mechanism on magnetron production line Active CN104952587B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106144579A (en) * 2016-08-19 2016-11-23 江苏晨朗电子集团有限公司 A kind of magnet steel magnetizes and magnetic flux detects integration apparatus
CN109273198A (en) * 2018-10-19 2019-01-25 宁波数创磁业有限公司 A kind of intelligence magnetizer

Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5290263A (en) * 1976-01-26 1977-07-29 Toshiba Corp Magnetron magnetizing and demagnetizing method
JPH0346732A (en) * 1989-07-14 1991-02-28 Sanyo Electric Co Ltd Magnetron and manufacture thereof
US5711515A (en) * 1996-02-05 1998-01-27 Kabushiki Kaisha Nishimura Jig Workpiece support for vise
JP2005064069A (en) * 2003-08-19 2005-03-10 Shimonishi Seisakusho:Kk Demagnetizer and conveying apparatus equipped with the same
CN202560128U (en) * 2012-04-23 2012-11-28 河南易安能源科技有限公司 A clamper and a shackle unit using the clamper
CN202695050U (en) * 2012-06-26 2013-01-23 惠州市华瑞精密机械有限公司 Magnetizing and assembling equipment for micro-motors
CN203931708U (en) * 2014-06-06 2014-11-05 宁波韵升股份有限公司 A kind of magnet steel magnetizes and magnetic flux detects integration apparatus
CN204087966U (en) * 2014-09-24 2015-01-07 黄通领 A kind of streamline automation clamping magnet charger
CN104602177A (en) * 2014-12-31 2015-05-06 东莞市纳声电子设备科技有限公司 Novel automation device for automatically assembling and magnetizing multi-path magnetic circuit of loudspeaker
CN204403084U (en) * 2014-12-31 2015-06-17 东莞市纳声电子设备科技有限公司 A kind of multipath magnetic circuit loudspeaker automatic Composition and the automation equipment magnetized
CN205177526U (en) * 2015-06-28 2016-04-20 广东格兰仕集团有限公司 Mechanism of magnetizing on magnetron production line

Patent Citations (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5290263A (en) * 1976-01-26 1977-07-29 Toshiba Corp Magnetron magnetizing and demagnetizing method
JPH0346732A (en) * 1989-07-14 1991-02-28 Sanyo Electric Co Ltd Magnetron and manufacture thereof
US5711515A (en) * 1996-02-05 1998-01-27 Kabushiki Kaisha Nishimura Jig Workpiece support for vise
JP2005064069A (en) * 2003-08-19 2005-03-10 Shimonishi Seisakusho:Kk Demagnetizer and conveying apparatus equipped with the same
CN202560128U (en) * 2012-04-23 2012-11-28 河南易安能源科技有限公司 A clamper and a shackle unit using the clamper
CN202695050U (en) * 2012-06-26 2013-01-23 惠州市华瑞精密机械有限公司 Magnetizing and assembling equipment for micro-motors
CN203931708U (en) * 2014-06-06 2014-11-05 宁波韵升股份有限公司 A kind of magnet steel magnetizes and magnetic flux detects integration apparatus
CN204087966U (en) * 2014-09-24 2015-01-07 黄通领 A kind of streamline automation clamping magnet charger
CN104602177A (en) * 2014-12-31 2015-05-06 东莞市纳声电子设备科技有限公司 Novel automation device for automatically assembling and magnetizing multi-path magnetic circuit of loudspeaker
CN204403084U (en) * 2014-12-31 2015-06-17 东莞市纳声电子设备科技有限公司 A kind of multipath magnetic circuit loudspeaker automatic Composition and the automation equipment magnetized
CN205177526U (en) * 2015-06-28 2016-04-20 广东格兰仕集团有限公司 Mechanism of magnetizing on magnetron production line

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106144579A (en) * 2016-08-19 2016-11-23 江苏晨朗电子集团有限公司 A kind of magnet steel magnetizes and magnetic flux detects integration apparatus
CN109273198A (en) * 2018-10-19 2019-01-25 宁波数创磁业有限公司 A kind of intelligence magnetizer

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Effective date of registration: 20180712

Address after: 528300 25 Ronggui Avenue South, Shunde District, Foshan, Guangdong.

Patentee after: Guangdong Galanz Microwave Oven & Electrical Appliance Manufacturing Co., Ltd.

Address before: 528300 25 Ronggui Avenue South, Shunde District, Foshan, Guangdong.

Patentee before: Guangdong Calandz Group Corp.

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