CN104952550B - A kind of production system of the cable insulation jacket with overhead wire storage mechanism - Google Patents

A kind of production system of the cable insulation jacket with overhead wire storage mechanism Download PDF

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Publication number
CN104952550B
CN104952550B CN201510292336.4A CN201510292336A CN104952550B CN 104952550 B CN104952550 B CN 104952550B CN 201510292336 A CN201510292336 A CN 201510292336A CN 104952550 B CN104952550 B CN 104952550B
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CN
China
Prior art keywords
fixed
wheel
take
overhead wire
wire storage
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Expired - Fee Related
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CN201510292336.4A
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Chinese (zh)
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CN104952550A (en
Inventor
李江平
王玉平
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ANQING YULONG RUBBER & PLASTIC MACHINERY Co Ltd
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ANQING YULONG RUBBER & PLASTIC MACHINERY Co Ltd
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Priority to CN201510292336.4A priority Critical patent/CN104952550B/en
Publication of CN104952550A publication Critical patent/CN104952550A/en
Application granted granted Critical
Publication of CN104952550B publication Critical patent/CN104952550B/en
Expired - Fee Related legal-status Critical Current
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Abstract

The invention discloses the production system of a kind of cable insulation jacket with overhead wire storage mechanism, including payingoff mechanism, wire-crossing wheel, extrusion molding mechanism, magnetism servo-electric motor water-cooling, overhead wire storage mechanism and take-up mechanism, cable is released by payingoff mechanism, sequentially pass through wire-crossing wheel, extrusion molding mechanism, magnetism servo-electric motor water-cooling and overhead wire storage mechanism, by take-up mechanism take-up.The present invention is by the improvement to wire storage mechanism, it is possible to improve production efficiency greatly, it is achieved in cable insulation jacket production process effectively quickly, simple in construction, easy to use.

Description

A kind of production system of the cable insulation jacket with overhead wire storage mechanism
Technical field
The present invention relates to the production equipment of a kind of cable cover(ing), a kind of cable insulation with overhead wire storage mechanism The production system of sheath.
Background technology
Cable insulation protective jacket uses the shaping of elastomeric material hot press moulding, has excellent electrical properties, ageing-resistant, high-low temperature resistant, Can use under multiple condition of work.It is the exhausted of the necessary adapted of the power equipment terminal studs such as transformer, arrester, outdoor switch Edge security protection articles for use, it is possible to be effectively prevented due to artificial contact, stealing, toy or foreign material overlap joint, wet sudden strain of a muscle salt fog and change Learn the power outage that gas attack etc. is caused, thus avoid the tremendous economic loss thus brought.
At present a large amount of BLVs used with its dependable performance, cheap occupy architectural electric electric wire market Leading position, at the nylon sheath wire of polyvinyl chloride insulation layer outer cladding layer, be greatly improved electric wire mechanical performance, Heat endurance and chemical resistance, have that external diameter is little, lightweight, a feature such as tough and hard wear resistant and smooth easy poling, improves instantaneous mistake Thermal deformation behavior under Warm status, decreases the danger that short circuit is caught fire, extends service life.But due to igelite and The material melting point of both nylon is different with characteristic, thus the polyvinyl chloride insulating nylon sheathed wire of routine all or use insulation and Sheath has separately produced.The most first carry out the extrusion of igelite, then carry out the extrusion of nylon sheath wire.This Adhesion between polyvinyl chloride insulation layer and the nylon sheath wire layer of the electric wire that kind of technique is produced and to be tightly combined degree the highest, has Including air, wire surface not only roundness and flatness shortcoming, affect attractive in appearance, and nylon layer creases easily, ruptures, impact Its physical property, bending property, production efficiency is the highest.
In cable production process, the unwrapping wire take-up of cable and storage line, be all the visual plant affecting whole production efficiency. When the cable processed has little time take-up, need timely take-up, otherwise off-production, bigger loss can be caused, commonly Ground storage line take up room more, the requirement to workshop is higher.
Summary of the invention
It is an object of the invention to overcome the deficiencies in the prior art, it is provided that a kind of cable insulation jacket with overhead wire storage mechanism Production system, by the improvement of wire storage mechanism, it is provided that overall production efficiency.
The present invention is achieved by the following technical solutions, and the present invention includes payingoff mechanism, wire-crossing wheel, extrusion molding mechanism, water Cold structure, overhead wire storage mechanism and take-up mechanism, cable released by payingoff mechanism, sequentially pass through wire-crossing wheel, extrusion molding mechanism, Magnetism servo-electric motor water-cooling and overhead wire storage mechanism, by take-up mechanism take-up;
Described overhead wire storage mechanism include store up line bracket, guide rail, steel wire transmission parts, drive mechanism, clamping device, fixed wheel mechanism, Driving wheel mechanism, guide wheel mechanism, receipts row's guide wheel;Described guide rail is arranged on storage line bracket, and described guide wheel mechanism is arranged at storage line and props up On frame, steel wire transmission parts and the row's of receipts guide wheel are respectively arranged at the two ends of guide wheel mechanism, and fixed wheel mechanism is fixed on guide rail, driving wheel machine Structure is movably arranged on guide rail, and within fixed wheel mechanism and driving wheel mechanism are arranged at steel wire transmission parts, drive mechanism drives clamping respectively Mechanism and steel wire transmission parts.
Described steel wire drive part includes actively runner, passive runner and steel wire rope, and described active runner and passive runner are fixed respectively On guide rail, steel wire loop is located on active runner and passive runner, and drive mechanism is connected with actively runner.
Described driving wheel mechanism includes driving wheel base and storage coil, and described driving wheel base is slidably arranged on guide rail, the two of driving wheel base End is connected on steel wire rope, and described storage coil is connected on driving wheel base.
Described fixed wheel mechanism include fixed wheel base and and storage coil, described fixed wheel base is fixed on guide rail, and it is fixed that storage coil is connected to On wheel base.
Described storage coil includes connecting shaft and drum, and drum is set in connecting shaft, and drum is offered multiple being parallel to each other vertically Wire storage ring.
Described overhead wire storage mechanism also includes that at least one buffer unit, described buffer unit are fixed on guide rail, described buffering dress Put and be arranged between passive runner end and fixed wheel mechanism.
Described buffer unit includes that buffering plate, buffer bar and buffer spring, described buffering plate are fixed on guide rail, buffer bar One end be set on buffering plate, the other end is unsettled, and buffer spring is set in the free end of buffer bar.
Described clamping device is arranged on guide wheel mechanism, and described clamping device includes Holding seat, grip block;At the bottom of described clamping Seat is fixed on guide rail, and grip block is arranged on Holding seat, and drive mechanism drives grip block.
Described drive mechanism includes driving motor and driving cylinder, and described driving motor drives steel wire drive part, drives air cylinder driven Clamping device.
The present invention has the advantage that the present invention passes through the improvement of wire storage mechanism compared to existing technology, it is possible to improve production greatly Efficiency, it is achieved in cable insulation jacket production process effectively quickly, simple in construction, easy to use.
Accompanying drawing explanation
Fig. 1 is the structural representation of the present invention;
Fig. 2 is the front view of payingoff mechanism;
Fig. 3 is the top view of payingoff mechanism;
Fig. 4 is the left view of payingoff mechanism;
Fig. 5 is the front view of overhead wire storage mechanism;
Fig. 6 is the top view of Fig. 5;
Fig. 7 is the partial schematic diagram of A in Fig. 6;
Fig. 8 is the partial schematic diagram of B in Fig. 5;
Fig. 9 is the partial schematic diagram of C in Fig. 6;
Figure 10 is the front view of take-up mechanism;
Figure 11 is the top view of take-up mechanism;
Figure 12 is the left view of take-up mechanism.
Detailed description of the invention
Elaborating embodiments of the invention below, the present embodiment is implemented under premised on technical solution of the present invention, Give detailed embodiment and concrete operating process, but protection scope of the present invention is not limited to following embodiment.
As it is shown in figure 1, the present embodiment includes payingoff mechanism 1, wire-crossing wheel 2, extrusion molding mechanism 3, magnetism servo-electric motor water-cooling 4, overhead Wire storage mechanism 5 and take-up mechanism 6, cable is released by payingoff mechanism 1, sequentially passes through wire-crossing wheel 2, extrusion molding mechanism 3, water Cold structure 4 and overhead wire storage mechanism 5, by take-up mechanism 6 take-up;
Cable core is wrapped on winding wheel, and payingoff mechanism 1 clamps winding wheel, arrives extrusion molding mechanism after wire-crossing wheel 2 3, rubber sheath is coated on cable core by extrusion molding mechanism 3 by extrusion, then after water-cooled, stores up line, then carries out take-up.
As shown in figs. 2 to 4, the payingoff mechanism 1 of the present embodiment include that unwrapping wire is added 101, unwrapping wire undercarriage 102, unwrapping wire leading screw 103, First lifting motor 104, magnetic powder brake 105, unwrapping wire fix addendum cone 106, unwrapping wire activity addendum cone 107;Unwrapping wire added 101 Being hinged on unwrapping wire undercarriage 102, one end of described unwrapping wire leading screw 103 is connected on unwrapping wire added 101, the other end and first liter Fall motor 104 connects, and described magnetic powder brake 105 connects unwrapping wire and fixes addendum cone 106, and described unwrapping wire is fixed addendum cone 106 and fixed In one end of unwrapping wire added 101, unwrapping wire activity addendum cone 107 is movably arranged on the other end of unwrapping wire added 101, the fixing top of unwrapping wire Between cone 106 and unwrapping wire activity addendum cone 107, actinobacillus wheel is treated in clamping;
Described unwrapping wire added 101 is provided with unwrapping wire guide roller mechanism, and described unwrapping wire guide roller mechanism includes that guide roller support 108 and unwrapping wire are led Roller 109, described unwrapping wire deflector roll 109 two ends are set on guide roller support 108, and guide roller support 108 is fixed on unwrapping wire added 101 On.
The upper end of described unwrapping wire leading screw 103 is arranged on unwrapping wire added 101 by pendulum 110 on unwrapping wire and unwrapping wire adjustment seat 111, Unwrapping wire adjustment seat 111 is fixed on unwrapping wire added 101, on unwrapping wire, pendulum 110 is set in unwrapping wire adjustment seat 111, and unwrapping wire silk The upper end of thick stick 103 is set on unwrapping wire in pendulum 110, and the lower end of unwrapping wire leading screw 103 is arranged at the by pendulum 112 under unwrapping wire The output of one lifting motor 104.
Described unwrapping wire is fixed addendum cone 106 and is fixed on unwrapping wire added 101 by unwrapping wire tail spindle 113, unwrapping wire tail spindle 113 1 End connects unwrapping wire and fixes addendum cone 106, and the other end connects magnetic powder brake 105, and unwrapping wire fixes sheathed unwrapping wire driver plate on addendum cone 106 114, the end of described unwrapping wire driver plate 114 is provided with unwrapping wire pusher dog 115.
The head end of described unwrapping wire activity addendum cone 107 and unwrapping wire are fixed addendum cone 106 clamping and are treated actinobacillus wheel, unwrapping wire activity addendum cone 107 End is provided with unwrapping wire handwheel 117, the head end of unwrapping wire activity addendum cone 107 and end and is connected by unwrapping wire addendum cone screw mandrel 116, described Unwrapping wire addendum cone screw mandrel 116 is set on unwrapping wire added 101 by unwrapping wire nut 118, and the end of described unwrapping wire nut 118 is provided with Unwrapping wire locking nut 119 and unwrapping wire set lever 120.
When the payingoff mechanism 1 of the present embodiment works, unwrapping wire activity addendum cone 107 and unwrapping wire are fixed addendum cone 106 clamping and are treated actinobacillus wheel, Unwrapping wire activity addendum cone 107 can regulate progress by unwrapping wire handwheel 117, treats that actinobacillus wheel matches with various sizes of.By One lifting motor 104 drives unwrapping wire screw mandrel, thus drives unwrapping wire added 101 to rotate and adjust unwrapping wire position, magnetic powder brake 105 Driving unwrapping wire to fix addendum cone 106 to rotate, cable core is released from unwrapping wire deflector roll 109.Unwrapping wire is fixed on addendum cone 106 by putting Line driver plate 114 and unwrapping wire pusher dog 115 regulate unwrapping wire, prevent random line.
As shown in Fig. 5~9, overhead wire storage mechanism 5 includes storing up line bracket 51, guide rail 52, steel wire transmission parts 53, drive mechanism 54, clamping device 55, fixed wheel mechanism 56, driving wheel mechanism 57, guide wheel mechanism 58, the row's of receipts guide wheel 59;Described guide rail 52 sets Being placed on storage line bracket 51, described guide wheel mechanism 58 is arranged on storage line bracket 51, steel wire transmission parts 53 and the row's of receipts guide wheel 59 Being respectively arranged at the two ends of guide wheel mechanism 58, fixed wheel mechanism 56 is fixed on guide rail 52, and driving wheel mechanism 57 is movably arranged on and leads On rail 52, within fixed wheel mechanism 56 and driving wheel mechanism 57 are arranged at steel wire transmission parts 53, drive mechanism 54 drives clamping respectively Mechanism 55 and steel wire transmission parts 53.
Described steel wire transmission parts 53 includes actively runner 531, passive runner 532 and steel wire rope 533, described active runner 531 Being separately fixed on guide rail 52 with passive runner 532, steel wire rope 533 is set on active runner 531 and passive runner 532, Drive mechanism 54 is connected with actively runner 531.
Described driving wheel mechanism 57 includes driving wheel base 571 and storage coil 500, and described driving wheel base 571 is slidably arranged in guide rail 52 On, the two ends of driving wheel base 571 are connected on steel wire rope 533, and described storage coil 500 is connected on driving wheel base 571.
Described fixed wheel mechanism 56 include fixed wheel base 561 and and storage coil 500, described fixed wheel base 561 is fixed on guide rail 52 On, storage coil 500 is connected on fixed wheel base 561.
Described storage coil 500 includes connecting shaft 501 and drum 502, and drum 502 is set in connecting shaft 501, drum 502 On offer multiple wire storage ring being parallel to each other vertically.
Described overhead wire storage mechanism 5 also includes that two buffer units 503, described buffer unit 503 are fixed on guide rail 52, institute State buffer unit 503 to be arranged between passive runner 532 end and fixed wheel mechanism 56.
Described buffer unit 503 includes buffering plate 504, buffer bar 505 and buffer spring 506, and described buffering plate 504 is solid Being scheduled on guide rail 52, one end of buffer bar 505 is set on buffering plate 504, and the other end is unsettled, and buffer spring 506 is sheathed Free end at buffer bar 505.
Described clamping device 55 is arranged on guide wheel mechanism 58, and described clamping device 55 includes Holding seat 551, grip block 552;Described Holding seat 551 is fixed on guide rail 52, and grip block 552 is arranged on Holding seat 551, drive mechanism 54 Drive grip block 552.
Described drive mechanism 54 includes driving motor and driving cylinder, and described driving motor drives steel wire transmission parts 53, drives gas Cylinder drives clamping device 55.
During the present embodiment work, the height that storage line bracket 51 is arranged is higher than whole production system, it is achieved overhead storage line, is not take up relatively Low spatial.Cable, from guide wheel mechanism 58 process, then moves towards the row's of receipts guide wheel 59, goes further to next operation, if take-up mechanism 6 Have little time take-up, then need to carry out overhead storage line, at this moment, open clamping device 55, then cable does not go further to the row's of receipts guide wheel 59, But be clamped in the storage coil 500 in fixed wheel mechanism 56 and driving wheel mechanism 57, drive driving wheel mechanism 57 through steel wire rope 533 Back and forth movement, it is achieved the travelling expenses to cable.Buffer unit 503 has two, it is possible to achieve having during driving wheel mechanism 57 back and forth movement Imitate crashproof.
As shown in Figure 10~12, take-up mechanism 6 includes that take-up is added 61, take-up undercarriage 62, take-up leading screw 63, second lift Addendum cone 66, take-up activity addendum cone 67, winding displacement sprocket wheel 68, wire-arranging mechanism 69 are fixed in motor 64, take-up motor 65, take-up;Institute Stating take-up added 61 to be hinged on take-up undercarriage 62, one end of described take-up leading screw 63 is connected in take-up added 61, another End and the second lifting motor 64 connect, and described winding displacement sprocket wheel 68 one end connects take-up motor 65, and the other end is set in wire-arranging mechanism On 69, described take-up motor 65 drives take-up to fix addendum cone 66 to rotate, described wire-arranging mechanism 69 be arranged at take-up added 61 it On, described take-up is fixed addendum cone 66 and is fixed on one end of take-up added 61, and it is added that take-up activity addendum cone 67 is movably arranged on take-up The other end of 61, take-up is fixed clamping between addendum cone 66 and take-up activity addendum cone 67 and is treated take-up pulley.
Described winding displacement sprocket wheel 68 includes driving gear 681, driven gear 682 and chain 683, and described driving gear 681 is by receiving Line motor 65 drives, and chain 683 is set between driving gear 681 and driven gear 682, driven gear 682 row of being fixed on On line mechanism 69.
Described wire-arranging mechanism 69 includes creel stand 691, winding displacement bar 692 and cable clamp 693;Described creel stand 691 is fixed on receipts On line added 61, the two ends of winding displacement bar 692 are set on creel stand 691, and cable clamp 693 is arranged on winding displacement bar 692, quilt Moving gear 682 is fixed on winding displacement bar 692.
The upper end of described take-up leading screw 63 is arranged in take-up added 61 by pendulum 631 in take-up and take-up adjustment seat 632, Take-up adjustment seat 632 is fixed in take-up added 61, in take-up, pendulum 631 is set in take-up adjustment seat 632, and take-up leading screw The upper end of 63 is set in take-up in pendulum 631, and the lower end of take-up leading screw 63 is arranged at second liter by pendulum 633 under take-up The output of fall motor 64.
Described take-up is fixed addendum cone 66 and is fixed in take-up added 61 by take-up tail spindle 661, and take-up is fixed and overlapped on addendum cone 66 If take-up driver plate 662, the end of described take-up driver plate 662 is provided with take-up pusher dog 663.
The head end of described take-up activity addendum cone 67 and take-up are fixed addendum cone 66 clamping and are treated take-up pulley, the end of take-up activity addendum cone 67 It is provided with take-up handwheel 671, the head end of take-up activity addendum cone 67 and end to be connected by take-up addendum cone screw mandrel 672, described take-up top Conessi bar 672 is set in take-up added 61 by take-up nut 673, and the end of described take-up nut 673 is provided with take-up locking Nut 674 and take-up set lever 675.
When the take-up mechanism 6 of the present embodiment works, take-up activity addendum cone 67 and take-up are fixed addendum cone 66 clamping and are treated actinobacillus wheel, receive Line activity addendum cone 67 can regulate progress by take-up handwheel 671, treats that take-up pulley matches with various sizes of.By second liter Fall motor 64 drives take-up screw mandrel, thus drives take-up added 61 to rotate and adjust take-up position, and take-up motor 65 drives winding displacement chain Wheel 68 and take-up fix addendum cone 66 and rotate, cable from cable clamp 693 gradually take-up in treating take-up pulley.Addendum cone 66 is fixed in take-up On regulate take-up by take-up driver plate 662 and take-up pusher dog 663, prevent random line.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all spirit in the present invention and former Any amendment, equivalent and the improvement etc. made within then, should be included within the scope of the present invention.

Claims (8)

1. the production system of a cable insulation jacket with overhead wire storage mechanism, it is characterised in that include payingoff mechanism, mistake Line wheel, extrusion molding mechanism, magnetism servo-electric motor water-cooling, overhead wire storage mechanism and take-up mechanism, cable released by payingoff mechanism, warp successively Cross wire-crossing wheel, extrusion molding mechanism, magnetism servo-electric motor water-cooling and overhead wire storage mechanism, by take-up mechanism take-up;
Described overhead wire storage mechanism include store up line bracket, guide rail, steel wire transmission parts, drive mechanism, clamping device, fixed wheel mechanism, Driving wheel mechanism, guide wheel mechanism, receipts row's guide wheel;Described guide rail is arranged on storage line bracket, and described guide wheel mechanism is arranged at storage line and props up On frame, steel wire transmission parts and the row's of receipts guide wheel are respectively arranged at the two ends of guide wheel mechanism, and fixed wheel mechanism is fixed on guide rail, driving wheel machine Structure is movably arranged on guide rail, and within fixed wheel mechanism and driving wheel mechanism are arranged at steel wire transmission parts, drive mechanism drives clamping respectively Mechanism and steel wire transmission parts;Described driving wheel mechanism includes driving wheel base and driving wheel storage coil, and described driving wheel base is slidably arranged in leads On rail, the two ends of driving wheel base are connected on steel wire rope, and described driving wheel storage coil is connected on driving wheel base.
The production system of a kind of cable insulation jacket with overhead wire storage mechanism the most according to claim 1, its feature exists In, described steel wire drive part includes actively runner, passive runner and steel wire rope, and described active runner and passive runner are fixed respectively On guide rail, steel wire loop is located on active runner and passive runner, and drive mechanism is connected with actively runner.
The production system of a kind of cable insulation jacket with overhead wire storage mechanism the most according to claim 1, its feature exists In, described fixed wheel mechanism includes fixed wheel base and fixed wheel storage coil, and described fixed wheel base is fixed on guide rail, and fixed wheel storage coil is even It is connected on fixed wheel base.
The production system of a kind of cable insulation jacket with overhead wire storage mechanism the most according to claim 3, its feature exists Including connecting shaft and drum in, described fixed wheel storage coil, drum is set in connecting shaft, drum is offered vertically multiple mutually Parallel wire storage ring.
The production system of a kind of cable insulation jacket with overhead wire storage mechanism the most according to claim 1, its feature exists In, described overhead wire storage mechanism also includes that at least one buffer unit, described buffer unit are fixed on guide rail, described buffering dress Put and be arranged between passive runner end and fixed wheel mechanism.
The production system of a kind of cable insulation jacket with overhead wire storage mechanism the most according to claim 5, its feature exists In, described buffer unit includes that buffering plate, buffer bar and buffer spring, described buffering plate are fixed on guide rail, buffer bar One end be set on buffering plate, the other end is unsettled, and buffer spring is set in the free end of buffer bar.
The production system of a kind of cable insulation jacket with overhead wire storage mechanism the most according to claim 1, its feature exists In, described clamping device is arranged on guide wheel mechanism, and described clamping device includes Holding seat, grip block;At the bottom of described clamping Seat is fixed on guide rail, and grip block is arranged on Holding seat, and drive mechanism drives grip block.
The production system of a kind of cable insulation jacket with overhead wire storage mechanism the most according to claim 1, its feature exists In, described drive mechanism includes driving motor and driving cylinder, and described driving motor drives steel wire drive part, drives air cylinder driven Clamping device.
CN201510292336.4A 2015-05-29 2015-05-29 A kind of production system of the cable insulation jacket with overhead wire storage mechanism Expired - Fee Related CN104952550B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106950672A (en) * 2017-05-26 2017-07-14 富通光纤光缆(成都)有限公司 A kind of optical cable stranding sheath integral process units
CN108907041B (en) * 2018-06-29 2024-02-06 福建源光电装有限公司 Wire conveying mechanism of binding post cutting press and working method

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Publication number Priority date Publication date Assignee Title
CN202758671U (en) * 2012-07-03 2013-02-27 东莞市精铁机械有限公司 Suspension type wire storing device
KR20130025090A (en) * 2011-09-01 2013-03-11 승리전력기술(주) Electric rolling equipment for cable guide
CN203721387U (en) * 2014-01-24 2014-07-16 浙江伟成塑胶有限公司 Wire and cable production assembly line
CN204668015U (en) * 2015-05-29 2015-09-23 安庆钰龙橡塑机械制造有限公司 A kind of production system with the cable insulation jacket of overhead wire storage mechanism

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR20130025090A (en) * 2011-09-01 2013-03-11 승리전력기술(주) Electric rolling equipment for cable guide
CN202758671U (en) * 2012-07-03 2013-02-27 东莞市精铁机械有限公司 Suspension type wire storing device
CN203721387U (en) * 2014-01-24 2014-07-16 浙江伟成塑胶有限公司 Wire and cable production assembly line
CN204668015U (en) * 2015-05-29 2015-09-23 安庆钰龙橡塑机械制造有限公司 A kind of production system with the cable insulation jacket of overhead wire storage mechanism

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