CN104942997A - Small concrete mixing plant and concrete mixing method - Google Patents
Small concrete mixing plant and concrete mixing method Download PDFInfo
- Publication number
- CN104942997A CN104942997A CN201410121826.3A CN201410121826A CN104942997A CN 104942997 A CN104942997 A CN 104942997A CN 201410121826 A CN201410121826 A CN 201410121826A CN 104942997 A CN104942997 A CN 104942997A
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- China
- Prior art keywords
- water pipe
- mixing
- concrete
- thin conduit
- apopore
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/0046—Storage or weighing apparatus for supplying ingredients
- B28C7/0053—Storage containers, e.g. hoppers, silos, bins
- B28C7/0076—Parts or details thereof, e.g. opening, closing or unloading means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/12—Supplying or proportioning liquid ingredients
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Preparation Of Clay, And Manufacture Of Mixtures Containing Clay Or Cement (AREA)
Abstract
The invention provides a small concrete mixing plant and a concrete mixing method. The small concrete mixing plant comprises a storage bin, a separating belt, a flat belt, a mixing barrel, a rotary body, a mixing arm and a blade, wherein a water outlet device is arranged on the mixing barrel and comprises a water outlet hole and a thick water pipe and a thin water pipe which are communicated with the water outlet hole, the thick water pipe and the thin water pipe are respectively arranged at two sides of the mixing barrel and are jointly connected with a centrifugal water pump, the diameter of the thin water pipe is one half of the thick water pipe. The concrete mixing method comprises the steps of connecting the thin water pipe, adjusting a gap between the separating belt and the flat belt, and designing the water injection time to be one half of the original water injection time. According to the invention, water outlet time can be shortened, water pressure can be increased, concrete coagulation can be reduced, concrete mixing level can be improved, and accidental factor risk and waste can be reduced.
Description
Technical field
The present invention relates to concrete mixing plant production technical field, be specifically related to a kind of follow-on small-size concrete mixing plant and concrete-agitating method.
Background technology
Current concrete mixer is used for the realm of building construction, is mainly used in concrete stirring and storage.In the process of concrete mixer work, need adding large water gaging in mixer, so that same cement mixing.
In current mixer, the discharging device that producer generally designs is water outlet, connects water pump or water tank, imported in mixer by water by water pipe.Current institute problems faced is that the adopted excessive water discharging time of water pipe caliber is long, hydraulic pressure is too small, and easy condensate water cement mortar on mixing arm and scraper, causes concrete to stir uneven, affect concrete quality, also bring sizable labour intensity to mixer cleaning attendant simultaneously.
Current domestic mixing plant adopts microcomputer automatic control mode mostly simultaneously, be limited by human factor less, be limited by plant equipment factor larger, owing to often occurring with uncertain factor in whipping process, therefore often there is the phenomenon such as aggregate spill-over, mixer blocking, both caused labour and material to waste in a large number, and be difficult to again keep continuing uninterrupted production, cause mixing plant production efficiency to be in low-level state for a long time like this.
Therefore need the problem according to running in actual production process or finding, mixing plant machinery discharging device part is improved, enhances productivity.
Summary of the invention
Technical problem to be solved by this invention is the deficiency for above-mentioned existence, there is provided a kind of structure simple, with low cost, the basis not changing existing mixer structure realizes reduce water discharging time, increase hydraulic pressure, reduce concrete coagulation, improve concrete-agitating level, reduce small-size concrete mixing plant and the concrete-agitating method of unexpected factor risk and waste.
The technical solution adopted for the present invention to solve the technical problems is:
Small-size concrete mixing plant, include the storage warehouse in feeding system, the dividing strip of storage warehouse bottom and flat belt, also include mixing drum, motor and reductor are housed above mixing drum, reductor connects revolving body and extend in mixing drum, multiple mixing arm is installed bottom revolving body, mixing arm is provided with blade, it is characterized in that: described mixing drum is provided with discharging device, described discharging device includes apopore and the thick water pipe be communicated with it and thin conduit, thick water pipe and thin conduit are arranged on the both sides of mixing drum respectively, and jointly connect centrifugal water pump, the caliber of wherein said thin conduit is 1/2nd of thick water pipe.
In such scheme, the mouth of pipe of described thin conduit is just to mixing arm direction.
In such scheme, described apopore is divided into thick water pipe apopore and thin conduit apopore, and both are the apopore group that multiple little apopore is formed, and two apopore groups are symmetrical along mixing drum inwall.
In such scheme, be movable adjustable structure between described storage warehouse and dividing strip.
In such scheme, in described storage warehouse, corner is also provided with electronic sensor, carries out the detection of batching accuracy.
Concrete-agitating method, is mainly used in small-size concrete mixing plant, it is characterized in that, described concrete-agitating method comprises:
Carry out preparation before stirring, mixing drum carries out the installment work of thin conduit, choose the thin conduit that caliber only has former thick water pipe 1/2nd, thin conduit and former thick water pipe are all linked in a centrifugal water pump, and share same switch;
Then feed intake in batches, according to the difference of concrete type, set charging time and time delay charging time, when feeding intake, according to the difference of weather condition, the gap of adjustment dividing strip and flat belt, reduces the gap of dividing strip and flat belt, increases the gap of dividing strip and flat belt during fine day when being specially the rainy day;
Open centrifugal water pump switch when carrying out water filling, design water injection time is 1/2nd of former water injection time, starts to stir, utilize the injection of thin conduit to wash away mixing arm during water filling;
Can start after water filling completes to stir concrete.
Principle of the present invention is: on original discharging device, install a thin conduit additional, thin conduit caliber reduces one times than original water pipe caliber, because producer's design discharging device is water outlet on one side, improve the water outlet of rear stirrer both sides, water yield directly doubles, and with larger to the less pressure of Water Flooding Pipeline Diameter in pipe from plug, mixing arm and blade are washed away by water, and concrete not easily condenses on it.
Dividing strip is connected with " extremely " of storage warehouse simultaneously, change " work " into connect, the gap between dividing strip and flat belt can be adjusted, rainy day when producing turns the gap between coarse aggregate dividing strip and flat belt down, its blanking velocity is slowed down, be attached to as much as possible on fine aggregate and brought into mixer stirring by the oblique belt of chevron shaped material loading, thus not easily landing, cut the waste.
Technical advantage of the present invention is:
Structure is simple, with low cost, the basis not changing existing mixer structure realizes reduce water discharging time, increases hydraulic pressure, decrease concrete coagulation, improve concrete-agitating level, decrease unexpected factor risk and waste.
Accompanying drawing explanation
Fig. 1 is the structural representation of embodiment of the present invention mixing drum;
Fig. 2 is discharging device distributed architecture figure in embodiment of the present invention mixing drum;
Fig. 3 is embodiment of the present invention dividing strip and flat belt location diagram;
In figure: 1-motor, 2-reductor, 3-revolving body, 4-mixing arm, 5-blade, 6-mixing drum, 7-thick water pipe, 8-thin conduit, 9-apopore, 10-storage warehouse, 11-dividing strip, 12-flat belt.
Detailed description of the invention
Below in conjunction with detailed description of the invention, the present invention is further illustrated:
Small-size concrete mixing plant as shown in Fig. 1 Fig. 2 Fig. 3, include the storage warehouse 10 in feeding system, the dividing strip 11 of storage warehouse 10 bottom and flat belt 12, also include mixing drum 6, motor 1 and reductor 2 are housed above mixing drum 6, reductor 2 connects revolving body 3 and extend in mixing drum 6, multiple mixing arm 4 is installed bottom revolving body 3, mixing arm 4 is provided with blade 5, described mixing drum 6 is provided with discharging device, discharging device includes apopore 9 and the thick water pipe 7 be communicated with it and thin conduit 8, thick water pipe 7 and thin conduit 8 are arranged on the both sides of mixing drum 6 respectively, and jointly connect centrifugal water pump, the mouth of pipe of wherein said thin conduit 8 is just to mixing arm 4 direction, the caliber of thin conduit 8 is 4cm, the caliber of thick water pipe 7 is 8cm.
In the present embodiment, described apopore 9 is divided into thick water pipe apopore and thin conduit apopore, and both are the apopore group that multiple little apopore is formed, and two apopore groups are symmetrical along mixing drum inwall.
In the present embodiment, for being threaded between described storage warehouse 10 and dividing strip 11, adjustable dividing strip 11 is at the height of storage warehouse 10 bottom.
In the present embodiment, described storage warehouse 10 is cube structure, and its inside top corner is provided with electronic sensor, carries out the detection of batching accuracy.
For the concrete-agitating method of the present embodiment small-size concrete mixing plant, include:
Carry out preparation before stirring, mixing drum carries out the installment work of thin conduit, choose the thin conduit that caliber is 4cm, be that the thick water pipe of 8cm is all linked in a centrifugal water pump by thin conduit and former caliber, and share same switch;
Then feed intake in batches, when feeding intake, according to the difference of weather condition, the gap of adjustment dividing strip and flat belt, reduces the gap 5-10cm of dividing strip and flat belt, increases the gap 5-10cm of dividing strip and flat belt during fine day when being specially the rainy day;
Open centrifugal water pump switch when carrying out water filling, design water injection time is 1/2nd of former water injection time, starts to stir, utilize the injection of thin conduit to wash away mixing arm during water filling;
Can start after water filling completes to stir concrete.
More than illustrate and be only Application Example of the present invention, certainly can not limit the interest field of the present invention with this, therefore according to the equivalence change that the present patent application the scope of the claims is done, still belong to protection scope of the present invention.
Claims (6)
1. small-size concrete mixing plant, include the storage warehouse in feeding system, the dividing strip of storage warehouse bottom and flat belt, also include mixing drum, motor and reductor are housed above mixing drum, reductor connects revolving body and extend in mixing drum, multiple mixing arm is installed bottom revolving body, mixing arm is provided with blade, it is characterized in that, described mixing drum is provided with discharging device, described discharging device includes apopore and the thick water pipe be communicated with it and thin conduit, thick water pipe and thin conduit are arranged on the both sides of mixing drum respectively, and jointly connect centrifugal water pump, the caliber of wherein said thin conduit is 1/2nd of thick water pipe.
2. small-size concrete mixing plant as claimed in claim 1, it is characterized in that, the mouth of pipe of described thin conduit is just to mixing arm direction.
3. small-size concrete mixing plant as claimed in claim 1, it is characterized in that, described apopore is divided into thick water pipe apopore and thin conduit apopore, and both are the apopore group that multiple little apopore is formed, and two apopore groups are symmetrical along mixing drum inwall.
4. small-size concrete mixing plant as claimed in claim 1, it is characterized in that, be movable adjustable structure between described storage warehouse and dividing strip.
5. small-size concrete mixing plant as claimed in claim 1, is characterized in that, in described storage warehouse, corner is also provided with the electronic sensor carrying out batching accuracy and detect.
6. concrete-agitating method, is mainly used in small-size concrete mixing plant, it is characterized in that, described concrete-agitating method comprises:
Carry out preparation before stirring, mixing drum carries out the installment work of thin conduit, choose the thin conduit that caliber only has former thick water pipe 1/2nd, thin conduit and former thick water pipe are all linked in a centrifugal water pump, and share same switch;
Then feed intake in batches, according to the difference of concrete type, set charging time and time delay charging time, when feeding intake, according to the difference of weather condition, the gap of adjustment dividing strip and flat belt, reduces the gap of dividing strip and flat belt, increases the gap of dividing strip and flat belt during fine day when being specially the rainy day;
Open centrifugal water pump switch when carrying out water filling, design water injection time is 1/2nd of former water injection time, starts to stir, utilize the injection of thin conduit to wash away mixing arm during water filling;
Can start after water filling completes to stir concrete.
Priority Applications (1)
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CN201410121826.3A CN104942997B (en) | 2014-03-28 | 2014-03-28 | Small concrete mixing plant and concrete mixing method |
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CN201410121826.3A CN104942997B (en) | 2014-03-28 | 2014-03-28 | Small concrete mixing plant and concrete mixing method |
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CN104942997A true CN104942997A (en) | 2015-09-30 |
CN104942997B CN104942997B (en) | 2017-04-12 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111421665A (en) * | 2020-04-21 | 2020-07-17 | 仁寿县旭昱商品混凝土有限公司 | Concrete mixing plant and mixing method thereof |
Citations (9)
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DE3716438A1 (en) * | 1987-05-16 | 1988-12-01 | Dyckerhoff & Widmann Ag | Process for preparing a concrete mixture |
CN100999106A (en) * | 2006-12-31 | 2007-07-18 | 三一重工股份有限公司 | Foamless production device of mortar for high speed railway (highway) construction and its method |
CN201023276Y (en) * | 2007-03-09 | 2008-02-20 | 刘志明 | Small-sized multifunctional stirring station |
CN202053381U (en) * | 2011-04-02 | 2011-11-30 | 中建商品混凝土有限公司 | Automatic rinsing device for herringbone belt of sand-rock charging belt machine in concrete batching plant |
CN102431095A (en) * | 2011-07-28 | 2012-05-02 | 东莞市彩丽建筑维护技术有限公司 | Mortar material storage method for mortar pump machine and mortar material storage device |
CN102672823A (en) * | 2012-05-17 | 2012-09-19 | 三一重工股份有限公司 | Cleaning control method for main stirring machine, cleaning control system and stirring station |
CN202540495U (en) * | 2011-12-30 | 2012-11-21 | 合肥市石川工程机械有限公司 | Mini-sized pulping station |
CN202964919U (en) * | 2012-11-20 | 2013-06-05 | 广新海事重工股份有限公司 | Slurry stirring and circulating system |
CN203266934U (en) * | 2013-01-23 | 2013-11-06 | 徐州徐工施维英机械有限公司 | Comprehensive main building platform washing device and concrete mixing plant |
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2014
- 2014-03-28 CN CN201410121826.3A patent/CN104942997B/en active Active
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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DE3716438A1 (en) * | 1987-05-16 | 1988-12-01 | Dyckerhoff & Widmann Ag | Process for preparing a concrete mixture |
CN100999106A (en) * | 2006-12-31 | 2007-07-18 | 三一重工股份有限公司 | Foamless production device of mortar for high speed railway (highway) construction and its method |
CN201023276Y (en) * | 2007-03-09 | 2008-02-20 | 刘志明 | Small-sized multifunctional stirring station |
CN202053381U (en) * | 2011-04-02 | 2011-11-30 | 中建商品混凝土有限公司 | Automatic rinsing device for herringbone belt of sand-rock charging belt machine in concrete batching plant |
CN102431095A (en) * | 2011-07-28 | 2012-05-02 | 东莞市彩丽建筑维护技术有限公司 | Mortar material storage method for mortar pump machine and mortar material storage device |
CN202540495U (en) * | 2011-12-30 | 2012-11-21 | 合肥市石川工程机械有限公司 | Mini-sized pulping station |
CN102672823A (en) * | 2012-05-17 | 2012-09-19 | 三一重工股份有限公司 | Cleaning control method for main stirring machine, cleaning control system and stirring station |
CN202964919U (en) * | 2012-11-20 | 2013-06-05 | 广新海事重工股份有限公司 | Slurry stirring and circulating system |
CN203266934U (en) * | 2013-01-23 | 2013-11-06 | 徐州徐工施维英机械有限公司 | Comprehensive main building platform washing device and concrete mixing plant |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111421665A (en) * | 2020-04-21 | 2020-07-17 | 仁寿县旭昱商品混凝土有限公司 | Concrete mixing plant and mixing method thereof |
CN111421665B (en) * | 2020-04-21 | 2021-05-11 | 仁寿县旭昱商品混凝土有限公司 | Concrete mixing plant and mixing method thereof |
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