CN104923573A - Method for predicting waving form of thin cold-rolled strip steel in width direction - Google Patents
Method for predicting waving form of thin cold-rolled strip steel in width direction Download PDFInfo
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- CN104923573A CN104923573A CN201510254770.3A CN201510254770A CN104923573A CN 104923573 A CN104923573 A CN 104923573A CN 201510254770 A CN201510254770 A CN 201510254770A CN 104923573 A CN104923573 A CN 104923573A
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- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
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- B21B37/28—Control of flatness or profile during rolling of strip, sheets or plates
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Abstract
The invention provides a method for predicting the waving form of thin cold-rolled strip steel in the width direction. The method is implemented on the basis that the residual stress value and the coordinate values of the thin cold-rolled strip steel are obtained and comprises the following steps that (1), a left auxiliary vector and a right auxiliary vector are calculated; (2), the residual stress positive maximum value vector including the endpoint value and the coordinate vector are calculated; (3), the residual stress negative minimum value vector including the endpoint value and the coordinate vector are calculated; (4), the width vector is calculated; (5), the amplitude vector is calculated; and (6), a function for the waving form in the width direction is determined. By the adoption of the method, a waving area and the waving form in the width direction of the thin cold-rolled strip steel can be predicted, and the capacity of evaluating the strip steel quality during cold rolling production is improved.
Description
Technical field
The invention belongs to board rolling field, relate to during a kind of cold-rolled thin steel strip is produced and utilize the method detecting the residual-stress value predicted width direction waviness form obtained.
Background technology
The stability problem rolling rear band is the important branch of cold rolled sheet shape problem, is the mechanical foundation of the good discrimination standard of plate shape.In cold rolled strip steel production, if rolling direction plastic elongation skewness in the width direction, band steel will produce residual stress in face, and after the inhomogeneities of this plastic elongation acquires a certain degree, band steel will produce visible shape wave.
At present, following several method is had about the case study of cold-strip steel waviness:
1, document 1 (Yang Quan. the research of cold-strip steel Post-buckling Theory and band steel shape control target. Ph.D. Dissertation. University of Science & Technology, Beijing .1995.5) report, by surveying the deflection functions and residual stress of being with steel, summarize its form by polynomial function and trigonometric function, finally adopt energy variation method to determine concrete undetermined coefficient.
2, document 2 (Dai Jietao, Zhang Qingdong, Qin Jian. thin wide cold-strip steel local plate shape Buckling modes analysis research. engineering mechanics .2011, (10): 236-242) report, Gaussian function is adopted to describe the inhomogeneities of cripling situation lower boundary load, introduce local influence coefficient to consider in cripling action process with the impact of steel straight portion on flex region, obtain Critical Buckling condition and the relation between local influence coefficient and local flex region width, analysis and solution has been carried out in the application post-buckling path of perturbation method to cripling.
3, document 3 (Zhang Qingdong, Lu Xingfu, Zhang Xiaofeng. there is initial warpage defect thin strip cold steel plate shape cobble deformation behavioral study. engineering mechanics, 2014, 31 (8): 243-249) report, for the bent flatness defect of the warpage compound wooden dipper occurred in thin strip cold rolling production process, the golden principle of virtual displacement of application shallow shell theory and gal the Liao Dynasty, establish bending deformation analytical calculation model under non-uniform load effect, solve and obtain Buckling Critical Load and the critical wavelength that cobble deformation occurs the band steel with initial warpage defect again, the Discuss and analyse affecting laws of initial warpage to cobble deformation.
4, document 4 (Wang Lan, Cao Jianguo, Jia Shenghui, Deng. the finite element analysis of cold-rolled strip steel shape bending deformation unstability limit. Central South University's journal: natural science edition, 2007,38 (6): 1157-) report, adopt ANSYS Finite Element Simulation Analysis technique study cold-rolled wide strip steel plate shape flexing buckling behaviors.Utilize the geometrical non-linearity of ANSYS to solve module, set up wide Thin Strip Steel two-dimensional finite element model, analyze the flexing Instability under multi-form load, thick wide ratio and tensile strain, computing board shape bending deformation unstability is limit.
5, document 5 (Lin Zhenbo, Zhang Bo, connect family's wound, Duan Zhenyong. the analysis and thinking of Cold Rolled Strip shape discrimination model. iron and steel, 1995,30 (8): 39-43) report, application finite strip method solves the shape discrimination model of cold-strip, for typical residual stress distribution pattern, discuss residual stress distribution characteristic sum deviation size and the change of band flakiness ratio to the affecting laws of shape discrimination and plate shape state.
This shows, the research of cold-strip steel waviness problem is using certain ideal form residual stress and deflection functions as starting point, the Г а л ё р к и н method of the applied energy calculus of variations, perturbation method, parsing, classical Finite Element or finit-strip method etc. carry out the Analyse dlasto of entirety or local to it, obtain the relevant geometric parameter of unstability, Instability limit, post-buckling field variable or flexing path.But be made with following two problems like this: first, according to field measurement data, cold-strip steel residual stress has very complicated distribution form, some local characteristics of ubiquity, as stress spike, change is violent in the width direction, also changes along rolling direction, and often have pro forma qualitative change, as middle wave tendency changes limit wave tendency into; The second, the waviness form of cold-strip steel is also comparatively complicated, shows periodically, do not have evident regularity in the width direction along rolling direction piecewise.Therefore, above-mentioned way with certain subjectivity, or needs to survey amount of deflection form, and arranging especially in strip width direction deflection functions, is difficult to the deformation rule reflecting its complexity.
Summary of the invention
In order to solve the problem, the object of the invention is to obtain on the basis of cold-strip steel residual-stress value σ and coordinate value r thereof in detection, proposing a kind of new method can predicting cold-strip steel width waviness form of off-line.
Basic calculation of the present invention is as follows:
(1) left redundant vector σ is calculated
leftwith right redundant vector σ
right;
(2) the residual stress positive maximum coordinate vector c comprising endpoint value is calculated;
(3) the negative minimum vector s and coordinate vector b thereof comprising the residual stress of endpoint value is calculated;
(4) molded breadth vector a;
(5) amplitude vector ε is calculated;
(6) width waviness form function δ (x) is determined.
1, left redundant vector σ is calculated
leftwith right redundant vector σ
right
According to the cold-rolled thin steel strip residual-stress value σ of actual measurement, 1 calculate left redundant vector σ with the formula
leftwith right redundant vector σ
right, further to analyze.
In formula:
σ
1, σ
2, σ
3..., σ
n-2, σ
n-1, σ
nfor detecting the band residual stress of steel component of tensor σ obtained
ysame transversal
The detected value of difference on face, the namely component of vectorial σ;
σ
leftfor left redundant vector;
σ
rightfor right redundant vector;
N is test point number.
2, the residual stress positive maximum coordinate vector c comprising endpoint value is calculated
When certain is a bit all large than its both sides point, this point is a maximum point, the position of positive maximum point in vector can be obtained further again according to operator U, therefore can be obtained the positive maximum coordinate vector c of residual stress by formula 2, and this formula can than consecutive points, large and numerical value be that positive end points retains by two of a σ end points.
In formula:
Computing U represents the component being greater than 0 in a vector is put 1, and the component being less than or equal to 0 sets to 0, and then obtains a new vector;
Computing .* represents and is multiplied by the vectorial corresponding element of two same dimension, and then obtains a new vector, and its operator precedence degree is lower than operator U;
R is the vector that on a certain cross section of cold-rolled thin steel strip, residual stress test point coordinate is corresponding;
O
rfor the vector that and component identical with r dimension is 1 entirely;
Computing N represents that residual components forms a new vector by after null component all removes in a vector;
U is an intermediate vector in computational process;
C is the residual stress positive maximum coordinate vector comprising endpoint value;
O
ufor the vector that and component identical with u dimension is 1 entirely.
3, the negative minimum vector s and coordinate vector b thereof comprising the residual stress of endpoint value is calculated
By σ, σ
leftand σ
rightget opposite number, utilize the thinking in 2 can obtain the negative minimum point of σ, calculate negative minimum vector s and coordinate vector b thereof by formula 3, and this formula can little and numerical value be that negative end points retains than consecutive points by two of a σ end points.
In formula:
S is that the residual stress comprising endpoint value bears minimum vector;
W is an intermediate vector in computational process;
B is that the residual stress comprising endpoint value bears minimum coordinate vector;
O
wfor the vector that and component identical with w dimension is 1 entirely.
4, molded breadth vector a
For determining waviness form, needing to calculate its size on strip width direction, representing with width vector a, and calculated by formula 4.
In formula:
After min represents the minimum of a value taking-up by each row of matrix, the row vector formed by the arrangement of original row order;
Abs represents and is taken absolute value by each element of matrix;
A is width vector;
O
cfor the vector that and component identical with c dimension is 1 entirely;
for o
ctransposition;
C
tfor the transposition of c;
O
bfor the vector that and component identical with b dimension is 1 entirely;
and do matrix multiplication between b;
C
twith o
bbetween do matrix multiplication.
5, amplitude vector ε is calculated
For determining waviness form, needing to calculate it being with the size in steel short transverse, representing with amplitude vector ε, and being calculated by formula 5.
In formula:
π is pi;
E is the elastic modelling quantity 2.1 × 10 of steel
5mPa;
ε is amplitude vector.
6, width waviness form function δ (x) is determined
After obtaining the vector about waviness position and shape, strip width direction waviness forms can be calculated by 6 formulas.
In formula:
M is the dimension of vectorial a, b, ε;
ε
jfor the component of vectorial ε;
A
jfor the component of vectorial a;
B
jfor the component of vectorial b;
X is the independent variable along strip width direction, and scope is from zero to strip width;
δ (x) is strip width direction waviness form function;
H (x) is Heaviside function,
Utilize the method can predict waviness region and the waviness form of cold-rolled thin steel strip width, improve the evaluation capacity to strip quality in cold rolling production.
Accompanying drawing explanation
The calculated value of Fig. 1 width waviness form function.
The actual waviness form of Fig. 2 band steel.
The contrast of Fig. 3 residual stress measured value and approximation.
Detailed description of the invention
Below in conjunction with embodiment, technical scheme of the present invention is described further.Table 1 is the residual stress measured value of certain factory one volume cold-strip steel on a certain cross section, comprises 76 test points altogether.
The residual stress measured value of certain factory one volume cold-strip steel of table 1 on a certain cross section
Therefore have
σ=(-7.7702,-8.0203,-3.3241,…,-21.7170,-26.7423,-28.5301)
r=(0,0.0150,0.0300,…,1.5450,1.5600,1.5750)
1, left redundant vector σ is calculated
leftwith right redundant vector σ
right
According to the cold-rolled thin steel strip residual-stress value σ of actual measurement, 1 calculate left redundant vector σ with the formula
leftwith right redundant vector σ
right, further to analyze.
In formula:
σ
1, σ
2, σ
3..., σ
n-2, σ
n-1, σ
nfor detecting the band residual stress of steel component of tensor σ obtained
ythe detected value of difference on same cross section, the namely component of vectorial σ;
σ
leftfor left redundant vector;
σ
rightfor right redundant vector;
N is test point number.
Therefore have
σ
left=(-8.0203,-7.7702,-8.0203,…,-17.7509,-21.7170,-26.7423)
σ
right=(-8.0203,-3.3241,-2.3883,…,-26.7423,-28.5301,-26.7423)
2, the residual stress positive maximum coordinate vector c comprising endpoint value is calculated
When certain is a bit all large than its both sides point, this point is a maximum point, the position of positive maximum point in vector can be obtained further again according to operator U, therefore can be obtained the positive maximum coordinate vector c of residual stress by formula 2, and this formula can than consecutive points, large and numerical value be that positive end points retains by two of a σ end points.
In formula:
Computing U represents the component being greater than 0 in a vector is put 1, and the component being less than or equal to 0 sets to 0, and then obtains a new vector;
Computing .* represents and is multiplied by the vectorial corresponding element of two same dimension, and then obtains a new vector, and its operator precedence degree is lower than operator U;
R is the vector that on a certain cross section of cold-rolled thin steel strip, residual stress test point coordinate is corresponding;
O
rfor the vector that and component identical with r dimension is 1 entirely;
Computing N represents that residual components forms a new vector by after null component all removes in a vector;
U is an intermediate vector in computational process;
C is the residual stress positive maximum coordinate vector comprising endpoint value;
O
ufor the vector that and component identical with u dimension is 1 entirely.
Therefore have
c=(0.1650,0.3450,1.4100)
3, the negative minimum vector s and coordinate vector b thereof comprising the residual stress of endpoint value is calculated
By σ, σ
leftand σ
rightget opposite number, utilize the thinking in 2 can obtain the negative minimum point of σ, calculate negative minimum vector s and coordinate vector b thereof by formula 3, and this formula can little and numerical value be that negative end points retains than consecutive points by two of a σ end points.
In formula:
S is that the residual stress comprising endpoint value bears minimum vector;
W is an intermediate vector in computational process;
B is that the residual stress comprising endpoint value bears minimum coordinate vector;
O
wfor the vector that and component identical with w dimension is 1 entirely.
Therefore have
s=(-8.0203,-5.7144,-6.2545,-28.5301)
b=(0.0150,0.5775,0.8775,1.5750)
4, molded breadth vector a
For determining waviness form, needing to calculate its size on strip width direction, representing with width vector a, and calculated by formula 4.
In formula:
After min represents the minimum of a value taking-up by each row of matrix, the row vector formed by the arrangement of original row order;
Abs represents and is taken absolute value by each element of matrix;
A is width vector;
O
cfor the vector that and component identical with c dimension is 1 entirely;
for o
ctransposition;
C
tfor the transposition of c;
O
bfor the vector that and component identical with b dimension is 1 entirely;
and do matrix multiplication between b;
C
twith o
bbetween do matrix multiplication.
Therefore have
a=(0.1500,0.2325,0.5325,0.1650)
5, amplitude vector ε is calculated
For determining waviness form, needing to calculate it being with the size in steel short transverse, representing with amplitude vector ε, and being calculated by formula 5.
In formula:
π is pi;
E is the elastic modelling quantity 2.1 × 10 of steel
5mPa;
ε is amplitude vector.
Therefore have
ε=(1.3498×10
-5,1.4907×10
-5,3.7369×10
-5,5.2818×10
-5)
6, width waviness form function δ (x) is determined
After obtaining the vector about waviness position and shape, strip width direction waviness form functions can be calculated by 6 formulas.
In formula:
M is the dimension of vectorial a, b, ε;
ε
jfor the component of vectorial ε;
A
jfor the component of vectorial a;
B
jfor the component of vectorial b;
X is the independent variable along strip width direction, and scope is from zero to strip width;
δ (x) is strip width direction waviness form function;
H (x) is Heaviside function,
Therefore have
Namely 6 formulas that substituted into by above coefficient obtain width waviness form function.
This example utilizes said method, coding, obtain width waviness form function δ (x), as shown in Figure 1, width waviness form function δ (x) has reflected the middle wave of band steel and monolateral wave, especially wave in comparatively complicated " one high and one low bimodal " form being with steel to have, with actual observation on-the-spot shown in Fig. 2 to band steel waviness form contrast, waviness position and form are substantially identical.
For further analytical calculation precision, utilize formula 7 inverse residual stress approximation, and contrast with measured value, as shown in Figure 3, relative error is 4.3%.
In formula:
S
jfor the component of vectorial s.
Claims (1)
1. a Forecasting Methodology for cold-rolled thin steel strip width waviness form, is characterized in that:
The corresponding vectorial σ=(σ of residual stress detected value on a certain cross section of the cold-rolled thin steel strip that production scene plate profile instrument records
1, σ
2, σ
3..., σ
n-2, σ
n-1, σ
n), adopt formula 1 to obtain left redundant vector σ
leftwith right redundant vector σ
right
In formula:
σ
1, σ
2, σ
3..., σ
n-2, σ
n-1, σ
nfor detecting the detected value of the band residual stress of steel difference on same cross section obtained, the namely component of vectorial σ;
σ
leftfor left redundant vector;
σ
rightfor right redundant vector;
N is test point number,
Formula 2 is adopted to obtain the residual stress positive maximum coordinate vector c comprising endpoint value
In formula:
Computing U represents the component being greater than 0 in a vector is put 1, and the component being less than or equal to 0 sets to 0, and then obtains a new vector;
Computing .* represents and is multiplied by the vectorial corresponding element of two same dimension, and then obtains a new vector, and its operator precedence degree is lower than operator U;
R is the vector that on a certain cross section of cold-rolled thin steel strip, residual stress test point coordinate is corresponding;
O
rfor the vector that and component identical with r dimension is 1 entirely;
Computing N represents that residual components forms a new vector by after null component all removes in a vector;
U is an intermediate vector in computational process;
C is the residual stress positive maximum coordinate vector comprising endpoint value;
O
ufor the vector that and component identical with u dimension is 1 entirely,
In the same way, the residual stress adopting formula 3 to obtain comprising endpoint value bears minimum vector s and coordinate vector b thereof
In formula:
S is that the residual stress comprising endpoint value bears minimum vector;
W is an intermediate vector in computational process;
B is that the residual stress comprising endpoint value bears minimum coordinate vector;
O
wfor the vector that and component identical with w dimension is 1 entirely,
Formula 4 is adopted to obtain width vector a
In formula:
After min represents the minimum of a value taking-up by each row of matrix, the row vector formed by the arrangement of original row order;
Abs represents and is taken absolute value by each element of matrix;
A is width vector;
O
cfor the vector that and component identical with c dimension is 1 entirely;
for o
ctransposition;
C
tfor the transposition of c;
O
bfor the vector that and component identical with b dimension is 1 entirely;
and do matrix multiplication between b;
C
twith o
bbetween do matrix multiplication,
Formula 5 is adopted to obtain amplitude vector ε
In formula:
π is pi;
E is the elastic modelling quantity 2.1 × 10 of steel
5mPa;
ε is amplitude vector,
Formula 6 is adopted to determine width waviness form function δ (x)
In formula:
M is the dimension of vectorial a, b, ε;
ε
jfor the component of vectorial ε;
A
jfor the component of vectorial a;
B
jfor the component of vectorial b;
X is the independent variable along strip width direction, and scope is from zero to strip width;
δ (x) is strip width direction waviness form function;
H (x) is Heaviside function,
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Cited By (3)
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CN110216319A (en) * | 2019-06-14 | 2019-09-10 | 北京科技大学 | A kind of cut deal optimizing shear control method based on surface quality online evaluation |
CN113500099A (en) * | 2021-06-17 | 2021-10-15 | 北京科技大学 | Three-dimensional description method for shape mode, deviation size and position of plate and strip |
CN113680830A (en) * | 2021-08-25 | 2021-11-23 | 北京科技大学 | Hot-rolled strip steel edge shielding interval determining method, shielding method and control system |
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JPH03294012A (en) * | 1990-04-11 | 1991-12-25 | Kawasaki Steel Corp | Cooling method for hot rolled steel strip |
CN102632086B (en) * | 2012-02-28 | 2014-04-30 | 宝山钢铁股份有限公司 | Method for controlling side waves of hot rolling strip steel |
CN103406366B (en) * | 2013-08-15 | 2015-07-15 | 北京科技大学 | Universal convexity-variable roll contour design method for wide band steel plate shape control |
CN104259210B (en) * | 2014-09-25 | 2016-11-30 | 北京科技大学 | A kind of change convexity roller with local edge wave control ability |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110216319A (en) * | 2019-06-14 | 2019-09-10 | 北京科技大学 | A kind of cut deal optimizing shear control method based on surface quality online evaluation |
CN113500099A (en) * | 2021-06-17 | 2021-10-15 | 北京科技大学 | Three-dimensional description method for shape mode, deviation size and position of plate and strip |
CN113500099B (en) * | 2021-06-17 | 2022-03-29 | 北京科技大学 | Three-dimensional description method for shape mode, deviation size and position of plate and strip |
CN113680830A (en) * | 2021-08-25 | 2021-11-23 | 北京科技大学 | Hot-rolled strip steel edge shielding interval determining method, shielding method and control system |
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