CN104909151B - A kind of abnormal part processing method of transverse direction, apparatus and system - Google Patents
A kind of abnormal part processing method of transverse direction, apparatus and system Download PDFInfo
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- CN104909151B CN104909151B CN201510266615.3A CN201510266615A CN104909151B CN 104909151 B CN104909151 B CN 104909151B CN 201510266615 A CN201510266615 A CN 201510266615A CN 104909151 B CN104909151 B CN 104909151B
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Abstract
The invention discloses a kind of abnormal part processing method of transverse direction, apparatus and system, the horizontal abnormal part processing method, including:The abnormal part information that detector detects laterally abnormal part is obtained, records the delivery time of the abnormal part of the transverse direction;Obtain the transfer rate of automatic sorting line conveyer belt;The position of the abnormal part of the transverse direction is calculated, when laterally abnormal part reaches abnormal chute, the abnormal part of the transverse direction is unloaded in the abnormal chute by control feel trim actuator.After the abnormal part processing method of transverse direction that the technical program provides detects laterally abnormal part by detector; the positional information of laterally abnormal part is calculated at any time; when laterally abnormal part reaches abnormal chute; the abnormal part of the transverse direction is unloaded in the abnormal chute by control feel trim actuator; laterally abnormal part can be found in time and is purged; the potential danger that laterally abnormal part is brought effectively is excluded, ensure that the safe operation of sorter.
Description
Technical field
The present invention relates to express mail automatic business processing field, more particularly to a kind of abnormal part processing method of transverse direction, device and it is
System.
Background technology
Annular automated sorting machine is during express mail is from importing platform into dolly, it is possible that express mail is because profile
Irregularly, weight kicks the beam and can not be accurately located in the range of dolly belt, and understands some and exceed dolly belt, causes
Automation main line easily bumps against other equipment when uploading defeated, or can not accurately fall into specified chute, this express mail in unloading
Referred to as lateral member exception part, lateral member exception part are threatened there is potential the normal operation of whole sorting system.
The content of the invention
The embodiment of the present invention provides a kind of abnormal part processing method of transverse direction, apparatus and system, can automatically detect transverse direction
Abnormal part, and laterally abnormal part is removed automatically, ensure the safe operation of express delivery sorting system.
The embodiment of the present invention uses following technical scheme:
In a first aspect, the technical program provides a kind of abnormal part processing method of transverse direction, including:
The abnormal part information that detector detects laterally abnormal part is obtained, records the delivery time of the abnormal part of the transverse direction;
Obtain the transfer rate of automatic sorting line conveyer belt;
The position of the abnormal part of the transverse direction is calculated, when laterally abnormal part reaches abnormal chute, controls feel trim actuator by institute
Laterally abnormal part is stated to be unloaded in the abnormal chute.
Its further technical scheme is, after the transfer rate for obtaining automatic sorting line conveyer belt, in addition to:
Obtain the bar code information of the abnormal part of the transverse direction of scanner scanning.
Its further technical scheme is that the abnormal part of the transverse direction is unloaded to the abnormal chute by the control feel trim actuator
In after, in addition to:
Confirm whether the abnormal part of the transverse direction successfully unloads.
Its further technical scheme is, described to confirm whether the abnormal part of transverse direction successfully unloads, including:
The gray scale picture of the automatic sorting line conveyer belt of lost article monitoring device shooting is obtained, analyses whether exist
The not successful abnormal part of the transverse direction unloaded;
If the abnormal part of the transverse direction unloaded without success be present, send alarm signal or send halt command.
Second aspect, the technical program provide a kind of abnormal part processing unit of transverse direction, including:
Laterally abnormal part information acquisition unit, the abnormal part information of laterally abnormal part, note are detected for obtaining detector
Record the delivery time of the abnormal part of the transverse direction;
Transfer rate acquiring unit, for obtaining the transfer rate of automatic sorting line conveyer belt;
Laterally abnormal part unloading unit, for calculating the position of the abnormal part of the transverse direction, reached in laterally abnormal part abnormal
During chute, the abnormal part of the transverse direction is unloaded in the abnormal chute by control feel trim actuator.
Its further technical scheme is, in addition to:
Bar code information acquiring unit, the bar code information of the abnormal part of the transverse direction for obtaining scanner scanning.
Its further technical scheme is, in addition to;
Confirmation unit is unloaded, for confirming whether the abnormal part of the transverse direction successfully unloads.
Its further technical scheme is that the unloading confirmation unit includes:
Picture acquiring unit, the gray scale of the automatic sorting line conveyer belt for obtaining lost article monitoring device shooting
Picture, analyse whether the abnormal part of the transverse direction unloaded without success be present;
Alarm unit, if for the abnormal part of the transverse direction unloaded without success be present, send alarm signal or hair
Send halt command.
The third aspect, the technical program provide a kind of abnormal part processing system of transverse direction, including for by express mail from piece supplying table
Import the importing platform of automatic sorting line conveyer belt, the detector for detecting horizontal abnormal part, for unloading horizontal abnormal part
Feel trim actuator, the scanner for scanning express mail bar code and the sorter for sorting express mail, sorter configuration is just like the
The abnormal part processing unit of transverse direction described in two any one of aspect.
Its further technical scheme is, in addition to the lost article monitoring unloaded for detecting laterally abnormal part whether to succeed
Device.
The beneficial effect that technical scheme provided in an embodiment of the present invention is brought:
In the technical program, after detecting laterally abnormal part by detector, the position letter of laterally abnormal part is calculated at any time
Breath, when laterally abnormal part reaches abnormal chute, the abnormal part of the transverse direction is unloaded to the abnormal chute by control feel trim actuator
In, laterally abnormal part can be found in time and is purged, effectively excludes the potential danger that laterally abnormal part is brought, and ensure that point
Pick the safe operation of machine.
Brief description of the drawings
Technical scheme in order to illustrate the embodiments of the present invention more clearly, institute in being described below to the embodiment of the present invention
The accompanying drawing needed to use is briefly described, it should be apparent that, drawings in the following description are only some implementations of the present invention
Example, for those of ordinary skill in the art, on the premise of not paying creative work, it can also be implemented according to the present invention
The content of example and these accompanying drawings obtain other accompanying drawings.
Fig. 1 is the method flow diagram of one embodiment of the abnormal part processing method of transverse direction provided in an embodiment of the present invention.
Fig. 2 is the method flow diagram of second embodiment of the abnormal part processing method of transverse direction provided in an embodiment of the present invention.
Fig. 3 is the method flow diagram of the 3rd embodiment of the abnormal part processing method of transverse direction provided in an embodiment of the present invention.
Fig. 4 is the block diagram of one embodiment of the abnormal part processing unit of transverse direction provided in an embodiment of the present invention.
Fig. 5 is the block diagram of second embodiment of the abnormal part processing unit of transverse direction provided in an embodiment of the present invention.
Fig. 6 is the system structure diagram of the abnormal part processing system of transverse direction provided in an embodiment of the present invention.
Embodiment
For make present invention solves the technical problem that, the technical scheme that uses and the technique effect that reaches it is clearer, below
The technical scheme of the embodiment of the present invention will be described in further detail with reference to accompanying drawing, it is clear that described embodiment is only
It is part of the embodiment of the present invention, rather than whole embodiments.Based on the embodiment in the present invention, those skilled in the art exist
The every other embodiment obtained under the premise of creative work is not made, belongs to the scope of protection of the invention.
Fig. 1 is refer to, it is the side of one embodiment of the abnormal part processing method of transverse direction provided in an embodiment of the present invention
Method flow chart.The horizontal abnormal part processing method, including:
S101, the abnormal part information that detector detects laterally abnormal part is obtained, record the transmission of the abnormal part of the transverse direction
Time, record the delivery time of the abnormal part of the transverse direction.
Specifically, detector includes two laser generators, and described two laser generators are symmetricly set in automatically
The both sides of sorting line conveyer belt, the light eye of laser generator transmit upward, when there is express mail laterally beyond automatic sorting line
During band, the laser acquisition that light eye is sent stops return laser light generation device to express mail and by express mail, when detector detects transverse direction
During abnormal part, abnormal part information is sent to sorter, the abnormal part information includes detecting the time of the abnormal part of the transverse direction.
In some embodiments, detector is after every group of piece supplying table, before scanner.
S102, the transfer rate for obtaining automatic sorting line conveyer belt.
Automatic sorting line conveyer belt transmits express mail according to certain speed, for example automatic sorting line conveyer belt operating speed per hour is
2m/s。
S103, the position for calculating the abnormal part of transverse direction, when laterally abnormal part reaches abnormal chute, control feel trim actuator
The abnormal part of the transverse direction is unloaded in the abnormal chute.
Laterally abnormal part can be obtained by laterally abnormal part run time and the transfer rate of automatic sorting line conveyer belt
Current position, the distance of abnormal chute and detector is pre-set, when laterally abnormal part reaches abnormal chute, sorter
Laterally abnormal part is unloaded in abnormal chute by control feel trim actuator.
To sum up, after the abnormal part processing method of transverse direction that the present embodiment provides detects laterally abnormal part by detector, with
When calculate the positional information of laterally abnormal part, when laterally abnormal part reaches abnormal chute, control feel trim actuator is by the transverse direction
Abnormal part is unloaded in the abnormal chute, can be found laterally abnormal part in time and is purged, and is effectively excluded laterally abnormal
The potential danger that part is brought, it ensure that the safe operation of sorter.
Fig. 2 is refer to, it is the side of second embodiment of the abnormal part processing method of transverse direction provided in an embodiment of the present invention
Method flow chart.The difference of the abnormal part processing method of the transverse direction and method shown in Fig. 1 is, in horizontal exception in the present embodiment
The step of laterally whether abnormal part successfully unloads also included validating that after part unloading.The horizontal abnormal part processing method, including:
S101, the abnormal part information that detector detects laterally abnormal part is obtained, record the transmission of the abnormal part of the transverse direction
Time, record the delivery time of the abnormal part of the transverse direction.
S102, the transfer rate for obtaining automatic sorting line conveyer belt.
S103, the position for calculating the abnormal part of transverse direction, when laterally abnormal part reaches abnormal chute, control feel trim actuator
The abnormal part of the transverse direction is unloaded in the abnormal chute.
S104, confirm whether the abnormal part of transverse direction successfully unloads.
Specifically, the gray scale picture of the automatic sorting line conveyer belt of lost article monitoring device shooting, analysis are obtained
The abnormal part of the transverse direction unloaded with the presence or absence of no success.
If the abnormal part of the transverse direction unloaded without success be present, send alarm signal or send halt command.
Lost article monitoring device utilizes the principle of gray scale detection, and sorter automatic sorting line conveyer belt is taken pictures, if
The abnormal part of transverse direction that also has on automatic sorting line conveyer belt and be unloaded is photographed, sorter can unload the abnormal part of the transverse direction
Be loaded onto special chute, can also send alarm signal remind staff find without success unload the abnormal part of transverse direction, ask and
When handle, halt command control sorter can also be sent and shut down, restart sorter after laterally abnormal bag processing.
The detailed content of method may be referred to the method shown in Fig. 1, and repeat step repeats no more here.This method is especially suitable
For parcel sorting machine, to prevent that laterally abnormal part bumps against scanner, unloaded after finding laterally abnormal part.In some realities
Apply in example, can also send control command after finding laterally abnormal part, sorter is shut down.
To sum up, the abnormal part processing method of transverse direction that the present embodiment provides can find laterally abnormal part in time, by the transverse direction
Abnormal part is unloaded in abnormal chute, and reaffirms laterally whether abnormal part is successfully unloaded, and laterally exception is detected to improve
The degree of accuracy of part, it is ensured that exclude the potential danger that laterally abnormal part is brought, improve the security of express delivery sorting.
Fig. 3 is refer to, it is the side of the 3rd embodiment of the abnormal part processing method of transverse direction provided in an embodiment of the present invention
Method flow chart.The difference of the abnormal part processing method of transverse direction and method shown in Fig. 1 that the present embodiment provides is that this method exists
It was found that laterally continuing to scan on the bar code information of the abnormal part of the transverse direction after abnormal part, then unloaded, and confirm that the transverse direction is abnormal
Whether part unloads success.The horizontal abnormal part processing method, including:
S101, the abnormal part information that detector detects laterally abnormal part is obtained, record the transmission of the abnormal part of the transverse direction
Time, record the delivery time of the abnormal part of the transverse direction.
S102, the transfer rate for obtaining automatic sorting line conveyer belt.
S103, obtain scanner scanning the abnormal part of the transverse direction bar code information.
When laterally abnormal part reaches scanner, bar code is scanned, and sorter receives scanning result, and it is abnormal to record the transverse direction
The bar code information of part, the details of the abnormal part of the transverse direction, such as source place, destination are associated by the bar code information.
S104, the position for calculating the abnormal part of transverse direction, when laterally abnormal part reaches abnormal chute, control feel trim actuator
The abnormal part of the transverse direction is unloaded in the abnormal chute.
S105, confirm whether the abnormal part of transverse direction successfully unloads.
Specifically, the gray scale picture of the automatic sorting line conveyer belt of lost article monitoring device shooting, analysis are obtained
The abnormal part of the transverse direction unloaded with the presence or absence of no success.
If the abnormal part of the transverse direction unloaded without success be present, send alarm signal or send halt command.
Lost article monitoring device utilizes the principle of gray scale detection, and sorter automatic sorting line conveyer belt is taken pictures, if
The abnormal part of transverse direction that also has on automatic sorting line conveyer belt and be unloaded is photographed, sorter can unload the abnormal part of the transverse direction
Be loaded onto special chute, can also send alarm signal remind staff find without success unload the abnormal part of transverse direction, ask and
When handle, halt command control sorter can also be sent and shut down, restart sorter after laterally abnormal bag processing.
The detailed content of method may be referred to the method shown in Fig. 1, and repeat step repeats no more here.
To sum up, the abnormal part processing method of transverse direction that the present embodiment provides can find laterally abnormal part in time, continue to scan on
Laterally abnormal part, the bar code of the horizontal abnormal part of scanning are easy to the statistical management to laterally abnormal part, the abnormal part of the transverse direction are unloaded for this
It is downloaded in abnormal chute, and reaffirms laterally whether abnormal part is successfully unloaded, improves the accurate of the horizontal abnormal part of detection
Degree, it is ensured that exclude the potential danger that laterally abnormal part is brought, improve the security of express delivery sorting.
Fig. 4 is refer to, it is the knot of one embodiment of the abnormal part processing unit of transverse direction provided in an embodiment of the present invention
Structure block diagram.The horizontal abnormal part processing unit, including:
Laterally abnormal part information acquisition unit 10, the abnormal part information of laterally abnormal part is detected for obtaining detector,
Record the delivery time of the abnormal part of the transverse direction.
Transfer rate acquiring unit 20, for obtaining the transfer rate of automatic sorting line conveyer belt.
Laterally abnormal part unloading unit 30, for calculating the position of the abnormal part of the transverse direction, reached in laterally abnormal part different
During normal chute, the abnormal part of the transverse direction is unloaded in the abnormal chute by control feel trim actuator.
The detailed content of device refer to the method shown in Fig. 1, and here is omitted.
To sum up, after the abnormal part processing unit of transverse direction that the present embodiment provides detects laterally abnormal part by detector, with
When calculate the positional information of laterally abnormal part, when laterally abnormal part reaches abnormal chute, control feel trim actuator is by the transverse direction
Abnormal part is unloaded in the abnormal chute, can be found laterally abnormal part in time and is purged, and is effectively excluded laterally abnormal
The potential danger that part is brought, it ensure that the safe operation of sorter.
Preferably, with reference to shown in Fig. 5, the abnormal part processing unit that the present embodiment provides also includes:
Bar code information acquiring unit 40, the bar code information of the abnormal part of the transverse direction for obtaining scanner scanning.Scanning
Laterally the bar code of abnormal part is easy to the statistical management to laterally abnormal part.
Confirmation unit 50 is unloaded, for confirming whether the abnormal part of the transverse direction successfully unloads.
The unloading confirmation unit 50 includes:
Picture acquiring unit 51, the ash of the automatic sorting line conveyer belt for obtaining lost article monitoring device shooting
Picture is spent, analyses whether the abnormal part of the transverse direction unloaded without success be present;
Alarm unit 52, if for exist without success unload the abnormal part of the transverse direction, send alarm signal or
Send halt command.
Reaffirm laterally whether abnormal part is successfully unloaded, to improve the degree of accuracy of the horizontal abnormal part of detection, it is ensured that row
Except the potential danger that laterally abnormal part is brought, the security of express delivery sorting is improved.
Fig. 6 is refer to, it is the system structure diagram of the abnormal part processing system of transverse direction provided in an embodiment of the present invention.Should
Laterally abnormal part processing system, including for express mail to be imported into the importing platform 2 of automatic sorting line conveyer belt 3 from piece supplying table 1, is used for
The detection laterally detector 4 of abnormal part, the feel trim actuator 7 for unloading horizontal abnormal part, the scanning for scanning express mail bar code
Instrument 5 and the sorter for sorting express mail, the sorter configuration is just like the abnormal part processing unit of transverse direction shown in Fig. 4 or Fig. 5.
Express mail imports the importing platform 2 of automatic sorting line conveyer belt from piece supplying table 1, enters automatic sorting line via platform 2 is imported
Conveyer belt 3 is transmitted, and after detector 4 detects laterally abnormal part, laterally abnormal part information is sent to sorter, in parcel point
Pick in machine, when the abnormal part of the transverse direction is transported to abnormal chute 6, sorter control feel trim actuator 7 laterally abnormal part will unload,
In other express sorting machines, after laterally abnormal part is found, scanner 5 continues to scan on the bar code information of the abnormal part of the transverse direction, will
The bar code information is sent to sorter, is easy to the management to laterally abnormal part, then controls feel trim actuator 7 will horizontal abnormal part again
Unloading.
There are multiple importing platforms 2 and multiple sorting exports in practical application, in Automated Sorting System, detector 4 is positioned at all
Import behind platform 2, and before scanner 5.
To sum up, the abnormal part processing system of transverse direction that the present embodiment provides can find laterally abnormal part in time, continue to scan on
Laterally abnormal part, the bar code of the horizontal abnormal part of scanning are easy to the statistical management to laterally abnormal part, the abnormal part of the transverse direction are unloaded for this
It is downloaded in abnormal chute, excludes the potential danger that laterally abnormal part is brought, improves the security of express delivery sorting.
Preferably, the abnormal part processing system of the transverse direction also includes being used to detect the lost of the laterally whether successful unloading of abnormal part
Article monitoring device.Reaffirm laterally whether abnormal part is successfully unloaded, to improve the degree of accuracy of the horizontal abnormal part of detection.
Above content is only presently preferred embodiments of the present invention, for one of ordinary skill in the art, according to the present invention's
Thought, there will be changes, this specification content should not be construed as to the present invention in specific embodiments and applications
Limitation.
Claims (10)
- A kind of 1. abnormal part processing method of transverse direction, it is characterised in that including:The abnormal part information that detector detects laterally abnormal part is obtained, records the delivery time of the abnormal part of the transverse direction;Obtain the transfer rate of automatic sorting line conveyer belt;The position of the abnormal part of the transverse direction is calculated, when laterally abnormal part reaches abnormal chute, controls feel trim actuator by the horizontal stroke It is unloaded to abnormal part in the abnormal chute;Wherein, the detector includes two laser generators, and described two laser generators are symmetricly set in automatic point Pick the both sides of line conveyer belt, the light eye of laser generator upward, when having express mail laterally beyond automatic sorting line conveyer belt When, the laser acquisition that light eye is sent stops return laser light generation device to express mail and by express mail, when detector detects that transverse direction is different During normal part, abnormal part information is sent to sorter, the abnormal part information includes detecting the time of the abnormal part of the transverse direction.
- 2. the abnormal part processing method of transverse direction according to claim 1, it is characterised in that described to obtain automatic sorting line transmission After the transfer rate of band, in addition to:Obtain the bar code information of the abnormal part of the transverse direction of scanner scanning.
- 3. the abnormal part processing method of transverse direction according to claim 1 or 2, it is characterised in that the control feel trim actuator will After the abnormal part of transverse direction is unloaded in the abnormal chute, in addition to:Confirm whether the abnormal part of the transverse direction successfully unloads.
- 4. the abnormal part processing method of transverse direction according to claim 3, it is characterised in that described to confirm the abnormal part of transverse direction Whether successfully unload, including:The gray scale picture of the automatic sorting line conveyer belt of lost article monitoring device shooting is obtained, analysing whether to exist does not have The abnormal part of the transverse direction that success unloads;If the abnormal part of the transverse direction unloaded without success be present, send alarm signal or send halt command.
- A kind of 5. abnormal part processing unit of transverse direction, it is characterised in that including:Laterally abnormal part information acquisition unit, the abnormal part information of laterally abnormal part is detected for obtaining detector, record institute State the delivery time of laterally abnormal part;Transfer rate acquiring unit, for obtaining the transfer rate of automatic sorting line conveyer belt;Laterally abnormal part unloading unit, for calculating the position of the abnormal part of the transverse direction, abnormal chute is reached in laterally abnormal part When, the abnormal part of the transverse direction is unloaded in the abnormal chute by control feel trim actuator;Wherein, the detector includes two laser generators, and described two laser generators are symmetricly set in automatic point Pick the both sides of line conveyer belt, the light eye of laser generator upward, when having express mail laterally beyond automatic sorting line conveyer belt When, the laser acquisition that light eye is sent stops return laser light generation device to express mail and by express mail, when detector detects that transverse direction is different During normal part, abnormal part information is sent to sorter, the abnormal part information includes detecting the time of the abnormal part of the transverse direction.
- 6. the abnormal part processing unit of transverse direction according to claim 5, it is characterised in that also include:Bar code information acquiring unit, the bar code information of the abnormal part of the transverse direction for obtaining scanner scanning.
- 7. the abnormal part processing unit of transverse direction according to claim 5 or 6, it is characterised in that also include;Confirmation unit is unloaded, for confirming whether the abnormal part of the transverse direction successfully unloads.
- 8. the abnormal part processing unit of transverse direction according to claim 7, it is characterised in that the unloading confirmation unit includes:Picture acquiring unit, the gray-scale map of the automatic sorting line conveyer belt for obtaining lost article monitoring device shooting Piece, analyse whether the abnormal part of the transverse direction unloaded without success be present;Alarm unit, if for the abnormal part of the transverse direction unloaded without success being present, sending alarm signal or sending and stopping Machine order.
- 9. a kind of abnormal part processing system of transverse direction, it is characterised in that including for express mail to be imported into automatic sorting line from piece supplying table The importing platform of conveyer belt, for detect laterally the detector of abnormal part, for unload laterally the feel trim actuator of abnormal part, for sweeping Retouch the scanner of express mail bar code and the sorter for sorting express mail, the sorter are configured with horizontal stroke as claimed in claim 8 To abnormal part processing unit.
- 10. the abnormal part processing system of transverse direction according to claim 9, it is characterised in that also include laterally different for detecting The whether successful lost article monitoring device unloaded of normal part.
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CN202655249U (en) * | 2012-07-12 | 2013-01-09 | 安徽省一一通信息科技有限公司 | Automatic goods sorting system provided with weighing sensor and barcode scanner |
CN103521460A (en) * | 2012-07-03 | 2014-01-22 | 梅特勒-托利多仪器(上海)有限公司 | High-speed and accurate automatic sorting method |
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JPH0873114A (en) * | 1994-09-07 | 1996-03-19 | Toshiba Corp | Abnormality detecting device |
DE102004033564B3 (en) * | 2004-07-09 | 2006-03-02 | Siemens Ag | Sorting device for flat items |
CN201470616U (en) * | 2009-07-27 | 2010-05-19 | 全利机械股份有限公司 | detection screening machine |
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2015
- 2015-05-22 CN CN201510266615.3A patent/CN104909151B/en active Active
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US3955678A (en) * | 1974-08-09 | 1976-05-11 | American Chain & Cable Company, Inc. | Sorting system |
CN103521460A (en) * | 2012-07-03 | 2014-01-22 | 梅特勒-托利多仪器(上海)有限公司 | High-speed and accurate automatic sorting method |
CN202655249U (en) * | 2012-07-12 | 2013-01-09 | 安徽省一一通信息科技有限公司 | Automatic goods sorting system provided with weighing sensor and barcode scanner |
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