CN104908179A - Full-automaticdouble-layer four-mold tyre vulcanizer and vulcanization method ofvulcanizer - Google Patents
Full-automaticdouble-layer four-mold tyre vulcanizer and vulcanization method ofvulcanizer Download PDFInfo
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- CN104908179A CN104908179A CN201510351105.6A CN201510351105A CN104908179A CN 104908179 A CN104908179 A CN 104908179A CN 201510351105 A CN201510351105 A CN 201510351105A CN 104908179 A CN104908179 A CN 104908179A
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- pedestal
- sulfuration
- segmented mold
- respectively arranged
- lower floor
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- 238000004073 vulcanization Methods 0.000 title claims abstract description 11
- 238000000034 method Methods 0.000 title abstract 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 89
- 238000005987 sulfurization reaction Methods 0.000 claims description 56
- 238000007667 floating Methods 0.000 claims description 6
- 238000010438 heat treatment Methods 0.000 claims description 4
- 230000003014 reinforcing effect Effects 0.000 claims description 4
- 230000009956 central mechanism Effects 0.000 claims description 3
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000001276 controlling effect Effects 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000011324 bead Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003908 quality control method Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Landscapes
- Moulds For Moulding Plastics Or The Like (AREA)
- Heating, Cooling, Or Curing Plastics Or The Like In General (AREA)
Abstract
The inventionrelates to a full-automaticdouble-layer four-mold tyre vulcanizer which comprises a foundationseat, wherein a left frame and a right frame are arranged on thefoundation seat;bases are arranged at the bottoms of the left frame and the light frame; middle seat bodies which are positioned abovethebasescan move up and down andarearranged on the left frame andthe right frame; upper seat bodies which are positioned abovethe middle seat bodies and can move up and down are also arrangedon theleft frame andthe right frame; a lower-layervulcanization segmented mold which is arranged between each base andthe corresponding middle seat body is arranged on each of theleft frame andthe right frame; an upper-layervulcanization segmented mold which is arranged between each middle seat body andthecorresponding upper seat body is arranged on each of the left frame andthe right frame. Moreover,theinvention also discloses a vulcanization method adopted by the vulcanizer. By using the device and the method, four tyrescan be vulcanized at one time; each pair of mold can be controlled independently, so that the production efficiency of each single vulcanizer can be greatly improved, land source is saved, the device structure is simplified, andthe device cost is reduced.
Description
Technical field
The present invention relates to a kind of automatic double-layer four mould tyre vulcanizer and vulcanization process thereof.
Background technology
Current tyre vulcanizer is bimodulus, it is exactly each secondary mould around, there are machine driving and hydraulicdriven two kinds of structures, also there are central authority device, heat hot panel assembly, mounting mechanical arm of tyre and unload mechanical arm of tyre device, screw thread pair adjusting device, segmented mold operating device and the structure such as folding mould device and matched moulds augmentor, but installable vulcanizing equipment mould only its half in its unit are, floor space is large, many and the shortcomings such as complexity of structure, one people's multimachine (mould) control operation labour intensity is large, and production efficiency is low per capita.What adopt is general sulphur center device and heater system, therefore quality control has breakthrough more difficult, moreover energy resource consumption is large also larger.
Summary of the invention
In view of this, the object of this invention is to provide one and enhance productivity, reduce floor space, easy to operate automatic double-layer four mould tyre vulcanizer and vulcanization process thereof.
The present invention adopts following scheme one to be: a kind of automatic double-layer four mould tyre vulcanizer, comprise pedestal, described pedestal is provided with and is arranged side by side and the left side be fixed together, correct frame, a described left side, base is respectively arranged with bottom correct frame, a described left side, correct frame is respectively arranged with and is positioned at above base and middle pedestal moving up and down, left, correct frame is also provided with and is positioned at above middle pedestal and top moving up and down pedestal, left, correct frame is respectively arranged with the lower floor's sulfuration segmented mold between base and middle pedestal, left, correct frame is respectively arranged with the upper strata sulfuration segmented mold between middle pedestal and top pedestal, the bottom plate of described lower floor sulfuration segmented mold is arranged on base, and the mounting plate of lower floor's sulfuration segmented mold is arranged on the downside of middle pedestal, the bottom plate of described upper strata sulfuration segmented mold is arranged on the upside of middle pedestal, and the mounting plate of upper strata sulfuration segmented mold is arranged on the downside of the pedestal of top.
Further, described upper strata sulfuration segmented mold and lower floor's sulfuration segmented mold all adopt lower open die formula structure, and both central authorities adopt Tao Gangxing telescoping central mechanism.
Further, described left and right framework both sides are separately installed with the line slideway vertically arranged, and described middle pedestal and top pedestal are provided with the slide matched with line slideway; Left and right framework is also respectively arranged with the first hydraulic cylinder driving top pedestal to move up and down and the second hydraulic cylinder driving middle pedestal to move up and down.
Further, described base is provided with the die cylinder driving the bottom plate of lower floor's sulfuration segmented mold to move up and down.
Further, pedestal both sides, described top are provided with can outwardly directed floating type latch, described left and right framework is respectively arranged with the limit pin hole that two couple one on the other coordinates with latch; When top pedestal being removed mould, latch coordinates with the limit pin hole of top, and when top pedestal moves down matched moulds, latch coordinates with the limit pin hole of below.
Further, described middle pedestal both sides are respectively arranged with locating hole, described left and right framework is respectively arranged with and is positioned at both sides, middle part for a pair and the floating type bearing pin that can inwardly stretch out, and when middle pedestal being removed mould, bearing pin coordinates with described locating hole.
Further, before described left and right framework, side is respectively arranged with mounting mechanical arm of tyre moving up and down, after left and right framework, side is respectively arranged with tire removing machinery hand moving up and down, before and after described pedestal, side is respectively equipped with lifting operating platform, be also provided with on rear side of pedestal be positioned at tire removing machinery subordinate side tear tire roller-way open.
The present invention adopts following scheme two to be: a kind of vulcanization process of automatic double-layer four mould tyre vulcanizer as above, comprises the following steps: (1) is installed and treated vulcanized tyre on the counterdie of upper strata sulfuration segmented mold and lower floor's sulfuration segmented mold; (2) in the middle of controlling the second Hydraulic Cylinder, pedestal moves down, and makes the lower floor's sulfuration segmented mold matched moulds between middle pedestal and base; (3) control the first Hydraulic Cylinder top pedestal to move down, make the upper strata sulfuration segmented mold matched moulds between top pedestal and middle pedestal; (4) bottom plate controlling die cylinder promotion lower floor sulfuration segmented mold realizes matched moulds reinforcing and mode transfer operation; (5) vulcanisation operation is carried out to injection heating medium in lower floor's sulfuration segmented mold matched moulds and upper strata sulfuration segmented mold; (6) after sulfuration completes, the first hydraulic cylinder drives top pedestal upwards to reset, and in the middle of the second hydraulic cylinder drives, pedestal upwards resets, and die cylinder resets downwards.
Compared with prior art, the present invention has following beneficial effect: this automatic double-layer four mould tyre vulcanizer once can sulfuration four tires, and every secondary mould all can realize independent control, the production efficiency of unit can be substantially increased, reduce the number of devices of unit tire, save the development cost of project, reduce labour intensity; Make it in equal unit occupied area, production efficiency doubles, and has not only saved land resource, and simplifies device structure, reduces equipment cost, improves production efficiency simultaneously and have the advantages such as easy to operate, labour intensity is low.
For making object of the present invention, technical scheme and advantage clearly understand, below by specific embodiment and relevant drawings, the present invention will be described in further detail.
Accompanying drawing explanation
Fig. 1 is embodiment of the present invention organigram;
Fig. 2 is A-A profile in Fig. 1;
Number in the figure illustrates: in the middle of 1-pedestal, 2-left frame, 3-correct frame, 4-base, 5-, pedestal, 6-top pedestal, 7-lower floor sulfuration segmented mold, 8-upper strata sulfuration segmented mold, 9-line slideway, 10-slide, 11-first hydraulic cylinder, 12-second hydraulic cylinder, 13-die cylinder, 14-latch, 15-limit pin hole, 16-locating hole, 17-bearing pin, 18-mounting mechanical arm of tyre, 19-tire removing machinery hand, 20-lifting operating platform, 21-tear tire roller-way open.
Detailed description of the invention
As shown in Figure 1 and 2, a kind of automatic double-layer four mould tyre vulcanizer, comprise pedestal 1, described pedestal 1 is provided with and is arranged side by side and the left side be fixed together, correct frame (2, 3), a described left side, correct frame (2, 3) bottom is respectively arranged with base 4, a described left side, correct frame (2, 3) be respectively arranged with on and be positioned at above base 4 and middle pedestal 5 moving up and down, left, correct frame (2, 3) be also provided with on and be positioned at above middle pedestal 5 and top moving up and down pedestal 6, left, correct frame (2, 3) the lower floor's sulfuration segmented mold 7 between base 4 and middle pedestal 5 is respectively arranged with on, left, correct frame (2, 3) the upper strata sulfuration segmented mold 8 between middle pedestal 5 and top pedestal 6 is respectively arranged with on, the bottom plate of described lower floor sulfuration segmented mold 7 is arranged on base 4, and the mounting plate of lower floor's sulfuration segmented mold 7 is arranged on the downside of middle pedestal 5, the bottom plate of described upper strata sulfuration segmented mold 8 is arranged on the upside of middle pedestal 5, and the mounting plate of upper strata sulfuration segmented mold 8 is arranged on the downside of top pedestal 6.This vulcanizer is provided with fourth officer sulfurizing mould, once can sulfuration four tires, and every secondary mould all has independent folding modulo operation mechanism and independent sulphur center mechanism, the production efficiency of unit can be substantially increased, reduce the number of devices of unit tire, save the development cost of project, reduce labour intensity.Adopt split left and right formula steel structure frame, structure is simple, and greatly reduce weight of equipment, and can ensure that left and right mould operates separately, be independent of each other interference mutually.
In the present embodiment, described upper strata sulfuration segmented mold 8 and lower floor's sulfuration segmented mold 7 all adopt energy-saving lower open die formula structure, and both central authorities adopt Tao Gangxing telescoping central mechanism, improve the heating plate device of original vulcanizer, screw thread pair adjusting device, devices such as segmented mold manipulation when its appearance and size is constant, height space is utilized upwards to add one deck sulfurizing mould, make it in equal unit occupied area, production efficiency doubles, not only save land resource, and simplify device structure, reduce equipment cost, improve production efficiency simultaneously, and have easy to operate, the advantages such as labour intensity is low.
In the present embodiment, described left and right framework (2,3) both sides are separately installed with the line slideway 9 vertically arranged, and described middle pedestal 5 and top pedestal 6 are provided with the slide 10 matched with line slideway 9; Left and right framework (2,3) is also respectively arranged with the first hydraulic cylinder 11 driving top pedestal 6 to move up and down and the second hydraulic cylinder 12 driving middle pedestal 5 to move up and down.
In the present embodiment; described base 4 is provided with the die cylinder 13 driving the bottom plate of lower floor's sulfuration segmented mold 7 to move up and down; die cylinder 13 is also by regulating lifting can realize matched moulds reinforcing and mode transfer operation; save the loaded down with trivial details of mechanical mould adjusting mechanism; simplify the structure of vulcanizer equipment; improve the quality of matched moulds sulfuration, reduce equipment failure rate, the maintenance load of equipment reduces.Realizing fourth officer mould by the first hydraulic cylinder 11, second hydraulic cylinder 12 and die cylinder 13 can folding separately, thus ensures that explained hereafter is easy to adjust, and operating personnel are easy to operate, easy to maintenance.
In the present embodiment, pedestal 6 both sides, described top are provided with can outwardly directed floating type latch 14, described left and right framework (2,3) is respectively arranged with the limit pin hole 15 that two couple one on the other coordinates with latch 14; When top pedestal 6 being removed mould, latch 14 coordinates with the limit pin hole of top, and when top pedestal 6 moves down matched moulds, latch 14 coordinates with the limit pin hole of below.
In the present embodiment, described middle pedestal 5 both sides are respectively arranged with locating hole 16, described left and right framework (2,3) is respectively arranged with and is positioned at both sides, middle part for a pair and the floating type bearing pin 17 that can inwardly stretch out, when middle pedestal 5 being removed mould, bearing pin 17 coordinates with described locating hole 16.Latch 14 and slotting axle 17 can ensure matched moulds and die sinking accuracy, reliability of operation.
In the present embodiment, described left and right framework (2,3) front side is respectively arranged with mounting mechanical arm of tyre 18 moving up and down, left and right framework (2,3) afterwards side is respectively arranged with tire removing machinery hand 19 moving up and down, mounting mechanical arm of tyre and tire removing machinery hand all have Driven by Hydraulic Cylinder to be elevated, and have fluid motor-driven to rotate, guarantee proceeds to steadily, registration.Mounting mechanical arm of tyre captures the sizing of green tire bead dress tire, and bag puller tool hand can adopt, capture tyre rim or two kinds, tyre surface position mode, different and determine according to segmented mold die sinking form, ensures to get tire reliably and quality, reduces labour intensity again.Before and after described pedestal 1, side is respectively equipped with lifting operating platform 20, facilitates installation mold, handled easily, convenient for maintaining.Also be provided with on rear side of pedestal 1 to be positioned at and tear tire roller-way 21 open below tire removing machinery hand 19.
The vulcanization process of automatic double-layer four mould tyre vulcanizer of the present invention, comprises the following steps: (1) is installed and treated vulcanized tyre on the counterdie of upper strata sulfuration segmented mold and lower floor's sulfuration segmented mold; (2) in the middle of controlling the second Hydraulic Cylinder, pedestal moves down, and makes the lower floor's sulfuration segmented mold matched moulds between middle pedestal and base; (3) control the first Hydraulic Cylinder top pedestal to move down, make the upper strata sulfuration segmented mold matched moulds between top pedestal and middle pedestal; (4) bottom plate controlling die cylinder promotion lower floor sulfuration segmented mold realizes matched moulds reinforcing and mode transfer operation; (5) vulcanisation operation is carried out to injection heating medium in lower floor's sulfuration segmented mold matched moulds and upper strata sulfuration segmented mold; (6) after sulfuration completes, the first hydraulic cylinder drives top pedestal upwards to reset, and in the middle of the second hydraulic cylinder drives, pedestal upwards resets, and die cylinder resets downwards.
Above-listed preferred embodiment; the object, technical solutions and advantages of the present invention are further described; be understood that; the foregoing is only preferred embodiment of the present invention; not in order to limit the present invention; within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.
Claims (8)
1. an automatic double-layer four mould tyre vulcanizer, it is characterized in that: comprise pedestal, described pedestal is provided with and is arranged side by side and the left side be fixed together, correct frame, a described left side, base is respectively arranged with bottom correct frame, a described left side, correct frame is respectively arranged with and is positioned at above base and middle pedestal moving up and down, left, correct frame is also provided with and is positioned at above middle pedestal and top moving up and down pedestal, left, correct frame is respectively arranged with the lower floor's sulfuration segmented mold between base and middle pedestal, left, correct frame is respectively arranged with the upper strata sulfuration segmented mold between middle pedestal and top pedestal, the bottom plate of described lower floor sulfuration segmented mold is arranged on base, and the mounting plate of lower floor's sulfuration segmented mold is arranged on the downside of middle pedestal, the bottom plate of described upper strata sulfuration segmented mold is arranged on the upside of middle pedestal, and the mounting plate of upper strata sulfuration segmented mold is arranged on the downside of the pedestal of top.
2. automatic double-layer four mould tyre vulcanizer according to claim 1, is characterized in that: described upper strata sulfuration segmented mold and lower floor's sulfuration segmented mold all adopt lower open die formula structure, and both central authorities adopt Tao Gangxing telescoping central mechanism.
3. automatic double-layer four mould tyre vulcanizer according to claim 1, is characterized in that: described left and right framework both sides are separately installed with the line slideway vertically arranged, and described middle pedestal and top pedestal are provided with the slide matched with line slideway; Left and right framework is also respectively arranged with the first hydraulic cylinder driving top pedestal to move up and down and the second hydraulic cylinder driving middle pedestal to move up and down.
4. automatic double-layer four mould tyre vulcanizer according to claim 4, is characterized in that: described base is provided with the die cylinder driving the bottom plate of lower floor's sulfuration segmented mold to move up and down.
5. automatic double-layer four mould tyre vulcanizer according to claim 1, it is characterized in that: pedestal both sides, described top are provided with can outwardly directed floating type latch, described left and right framework is respectively arranged with the limit pin hole that two couple one on the other coordinates with latch; When top pedestal being removed mould, latch coordinates with the limit pin hole of top, and when top pedestal moves down matched moulds, latch coordinates with the limit pin hole of below.
6. automatic double-layer four mould tyre vulcanizer according to claim 5, it is characterized in that: described middle pedestal both sides are respectively arranged with locating hole, described left and right framework is respectively arranged with and is positioned at both sides, middle part for a pair and the floating type bearing pin that can inwardly stretch out, when middle pedestal being removed mould, bearing pin coordinates with described locating hole.
7. automatic double-layer four mould tyre vulcanizer according to claim 1, it is characterized in that: before described left and right framework, side is respectively arranged with mounting mechanical arm of tyre moving up and down, after left and right framework, side is respectively arranged with tire removing machinery hand moving up and down, before and after described pedestal, side is respectively equipped with lifting operating platform, be also provided with on rear side of pedestal be positioned at tire removing machinery subordinate side tear tire roller-way open.
8. a vulcanization process for automatic double-layer four mould tyre vulcanizer as claimed in claim 4, is characterized in that: comprise the following steps: (1) is installed and treated vulcanized tyre on the counterdie of upper strata sulfuration segmented mold and lower floor's sulfuration segmented mold; (2) in the middle of controlling the second Hydraulic Cylinder, pedestal moves down, and makes the lower floor's sulfuration segmented mold matched moulds between middle pedestal and base; (3) control the first Hydraulic Cylinder top pedestal to move down, make the upper strata sulfuration segmented mold matched moulds between top pedestal and middle pedestal; (4) bottom plate controlling die cylinder promotion lower floor sulfuration segmented mold realizes matched moulds reinforcing and mode transfer operation; (5) vulcanisation operation is carried out to injection heating medium in lower floor's sulfuration segmented mold matched moulds and upper strata sulfuration segmented mold; (6) after sulfuration completes, the first hydraulic cylinder drives top pedestal upwards to reset, and in the middle of the second hydraulic cylinder drives, pedestal upwards resets, and die cylinder resets downwards.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510351105.6A CN104908179B (en) | 2015-06-24 | 2015-06-24 | The mould tyre vulcanizer of automatic double-layer four and its vulcanization process |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510351105.6A CN104908179B (en) | 2015-06-24 | 2015-06-24 | The mould tyre vulcanizer of automatic double-layer four and its vulcanization process |
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| CN104908179A true CN104908179A (en) | 2015-09-16 |
| CN104908179B CN104908179B (en) | 2017-07-07 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106079192A (en) * | 2016-07-29 | 2016-11-09 | 南通润邦重机有限公司 | Double-deck bimodulus fluid pressure type shaper vulcanizer |
| CN106079191A (en) * | 2016-07-19 | 2016-11-09 | 东毓(宁波)油压工业有限公司 | The double-layer pressurizing mechanism of other template vulcanizer |
| CN108819304A (en) * | 2018-06-22 | 2018-11-16 | 青岛双星橡塑机械有限公司 | Tyre vulcanization unit, tyre vulcanizer and sulfuration process containing it |
| CN109795070A (en) * | 2017-11-17 | 2019-05-24 | 浙江复洁环保设备有限公司 | A kind of super-large size plastic molding equipment |
| CN113978006A (en) * | 2021-11-15 | 2022-01-28 | 江苏晟林科技有限公司 | Double-layer four-station tire vulcanization loading and unloading post-inflation system |
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| JP2002086451A (en) * | 2000-09-08 | 2002-03-26 | Yokohama Rubber Co Ltd:The | Tire vulcanization installation device |
| CN101850587A (en) * | 2010-06-08 | 2010-10-06 | 青岛双星橡塑机械有限公司 | Double-layer vulcanizer |
| CN201941171U (en) * | 2011-02-25 | 2011-08-24 | 谢义忠 | Telescopic cylindrical central mechanism |
| CN204820076U (en) * | 2015-06-24 | 2015-12-02 | 谢义忠 | Full -automatic four double -deck mould tire vulcanization machine |
-
2015
- 2015-06-24 CN CN201510351105.6A patent/CN104908179B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002086451A (en) * | 2000-09-08 | 2002-03-26 | Yokohama Rubber Co Ltd:The | Tire vulcanization installation device |
| CN101850587A (en) * | 2010-06-08 | 2010-10-06 | 青岛双星橡塑机械有限公司 | Double-layer vulcanizer |
| CN201941171U (en) * | 2011-02-25 | 2011-08-24 | 谢义忠 | Telescopic cylindrical central mechanism |
| CN204820076U (en) * | 2015-06-24 | 2015-12-02 | 谢义忠 | Full -automatic four double -deck mould tire vulcanization machine |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106079191A (en) * | 2016-07-19 | 2016-11-09 | 东毓(宁波)油压工业有限公司 | The double-layer pressurizing mechanism of other template vulcanizer |
| CN106079192A (en) * | 2016-07-29 | 2016-11-09 | 南通润邦重机有限公司 | Double-deck bimodulus fluid pressure type shaper vulcanizer |
| CN109795070A (en) * | 2017-11-17 | 2019-05-24 | 浙江复洁环保设备有限公司 | A kind of super-large size plastic molding equipment |
| CN108819304A (en) * | 2018-06-22 | 2018-11-16 | 青岛双星橡塑机械有限公司 | Tyre vulcanization unit, tyre vulcanizer and sulfuration process containing it |
| CN108819304B (en) * | 2018-06-22 | 2023-08-11 | 青岛海琅智能装备有限公司 | Tire vulcanizing unit, tire vulcanizing machine comprising same and vulcanizing process |
| CN113978006A (en) * | 2021-11-15 | 2022-01-28 | 江苏晟林科技有限公司 | Double-layer four-station tire vulcanization loading and unloading post-inflation system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104908179B (en) | 2017-07-07 |
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Effective date of registration: 20160509 Address after: 354200 Jianyang, Fujian Province, steamed bun Road, No. 4, No. Applicant after: Fujian Province Earthquake Technology Co., Ltd. Address before: 354200 Jianyang, Fujian Province, steamed bun Road, No. 4, No. Applicant before: Xie Yizhong |
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