CN104908159B - The big industrialized mass production pipelining equipment of entity square pile - Google Patents

The big industrialized mass production pipelining equipment of entity square pile Download PDF

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Publication number
CN104908159B
CN104908159B CN201510291367.8A CN201510291367A CN104908159B CN 104908159 B CN104908159 B CN 104908159B CN 201510291367 A CN201510291367 A CN 201510291367A CN 104908159 B CN104908159 B CN 104908159B
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China
Prior art keywords
square pile
reinforcing bar
prestressing force
tie
prestressing
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CN201510291367.8A
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Chinese (zh)
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CN104908159A (en
Inventor
顾东东
李加坤
曹跃
蒋其刚
张海潮
潘品如
荆兰
韩永帅
潘丹
郭健
杨凡
周广鹏
任宇
李可
方勇
刘艳伟
张宏兵
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Jiangsu Shanhai Novel Construction Material Co Ltd
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Jiangsu Shanhai Novel Construction Material Co Ltd
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Priority to CN201510291367.8A priority Critical patent/CN104908159B/en
Publication of CN104908159A publication Critical patent/CN104908159A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • B28B23/04Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members the elements being stressed

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Reinforcement Elements For Buildings (AREA)

Abstract

The big industrialized mass production pipelining equipment of entity square pile, at the two ends of the implement, on the concrete foundation pile concordant with operation ground, provided with some cup buckets wide at the top and narrow at the bottom, in cup bucket, the vertical bearing column for being provided with two platoon leader's cube shapes, on the corresponding lateral surface of two ends bearing column, it is fixed with the prestressing force arm-tie of the parallel rectangle of two rows, on the prestressing force arm-tie, uniform correspondence is laid with the anchor hole that multiple anchoring full prestressing reinforcing bars are passed through, and in the outside of prestressing force arm-tie, is sequentially with anchorage, stretching machine and protecting wall.Entity square pile quality that the equipment is not only produced is high, length is big, and mechanization degree is higher, cost is low, simple in construction, batch production efficiency high, safe and reliable.

Description

The big industrialized mass production pipelining equipment of entity square pile
Technical field
The present invention relates to a kind of big industrialized mass production entity square pile pipelining equipment, especially entity square pile is big Industrialized mass production pipelining equipment.
Background technology
With the fast development of China's economy, some high-rise buildings, a large amount of constructions of high-speed rail bridge etc., not only to its base The quality kind of plinth entity square pile requires more and more higher, and also increasing to the demand of entity square pile, and this is accomplished by factory Family not only allows for producing high-volume, high-quality, overlength degree entity square pile, and also more to pay attention to that it can be reduced Cost, makes batch bigger, the speed speed that it is produced faster, producer is also had preferable productivity effect, so as to make Producer keeps the high speed development of long life, therefore provides a kind of simple in construction, big industrialization entity with compared with high efficiency The demand of the quick production line of square pile is just necessary.
The content of the invention
In order to overcome traditional entity square pile production mechanization degree not high, processing efficiency is relatively low, it is impossible to meet China's warp The problem of Ji builds fast-developing, the invention provides a kind of big industrialized mass production pipelining equipment of entity square pile; Entity square pile quality that the equipment is not only produced is high, length is big, and mechanization degree is higher, cost is low, simple in construction, raw Produce efficiency high, safe and reliable.
The technical solution adopted for the present invention to solve the technical problems is:The big industrialized mass production streamline of entity square pile Implement, including:Protecting wall, stretching machine, prestressing force arm-tie, bearing column, concrete square pile, full prestressing reinforcing bar;In the operation The two ends of equipment, on the concrete foundation pile concordant with operation ground, provided with some cup buckets wide at the top and narrow at the bottom, in cup bucket, are vertically provided with The bearing column of two platoon leader's cube shapes, on the corresponding lateral surface of two ends bearing column, is fixed with the pre- of the parallel rectangle of two rows On stress tension plate, the prestressing force arm-tie, uniform correspondence is laid with the anchor hole that multiple anchoring full prestressing reinforcing bars are passed through, The outside of prestressing force arm-tie, is sequentially with anchorage, stretching machine and protecting wall, when entity concrete square pile pouring practice, first root Factually the model and radical of the selected reinforcing bar needed of body square pile sectional dimension length, pass through reinforcing bar the prestressing force arm-tie at two ends Anchor hole and the anchorage fixation on the outside of prestressing force arm-tie, make reinforcing bar fixed on the prestressing force arm-tie at two ends, Reinforcing bar is stretched out outside the anchor hole of the prestressing force arm-tie at two ends, and be connected with the stretching machine at two ends, reinforcing bar is carried out entirely in advance should Power tensioning, reaches in reinforcing bar after required prestressing force, forms full prestressing reinforcing bar, full prestressing reinforcing bar then is passed through into anchor again Tool is fixed again, now can be carried out pouring practice to the entity concrete square pile of the different length of same group of full prestressing reinforcing bar, be treated After during concrete through-hardening, then the full prestressing reinforcing bar being connected to same group of each entity concrete square pile individual is split, so that It can once produce multiple prestressing force entity concrete square piles.
In plane on the prestressing force arm-tie, on diagonal intersection and from large to small uniform square horizontal straight line, The uniform through hole for being provided with the full prestressing reinforcing bar distribution that can correspond to size square pile section;This structure is that can adapt to production respectively Plant the square pile of specification.
On the large batch of production line of the prestressing force entity concrete square pile, according to the size of factory, the operation is set The long line of production of 20 rows is discharged to for 10 can be arranged out simultaneously, and is each produced on long line, and 4 pairs to 10 pairs can be accommodated simultaneously Concrete square pile is produced simultaneously, therefore, and it is produced, and batch is larger, and the quality of square pile production can also be protected.Whole equipment can be The safely and effectively production operation of factory building, efficiency high, quality are good, simple in construction, cost is relatively low.
In use, the two ends of full prestressing reinforcing bar are fixed on prestressing force arm-tie on by anchor hole and by anchorage, lead to The bearing column crossed on the corresponding medial surface of prestressing force arm-tie is by the prestressing force arm-tie fix tightly with full prestressing reinforcing bar Gu, then full prestressing reinforcing bar is constantly stretched by stretching machine, the protecting wall at the rear of stretching machine, can effectively prevent complete Deformed bar is broken the danger of bounce-back injury human body because of pulling force tension.Whole equipment can safely and effectively giving birth in factory building Produce that operation, efficiency high, quality be good, simple in construction, cost is relatively low.
The beneficial effects of the invention are as follows:Entity square pile quality that the equipment is not only produced is high, length is big, and mechanization Degree is higher, cost is low, simple in construction, batch production efficiency high, safe and reliable.
Brief description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the principle schematic diagram of the present invention.
1. protecting wall in figure, 2. stretching machines, 3. prestressing force arm-ties, 4. bearing columns, 5. concrete square piles, 6. full prestressing steel Muscle.
Embodiment
In figure, the big industrialized mass production pipelining equipment of entity square pile, including:It is protecting wall 1, stretching machine 2, pre- Stress tension plate 3, bearing column 4, concrete square pile 5, full prestressing reinforcing bar 6;At the two ends of the implement, concordant with operation ground Concrete foundation pile on, provided with some cup buckets wide at the top and narrow at the bottom, in cup bucket, the vertical bearing column 4 for being provided with two platoon leader's cube shapes, at two ends On the corresponding lateral surface of bearing column 4, the prestressing force arm-tie 3 of the parallel rectangle of two rows is fixed with, the prestressing force arm-tie 3 On, uniform correspondence is laid with the anchor hole that multiple anchoring full prestressing reinforcing bars 6 are passed through, in the outside of prestressing force arm-tie 3, order Provided with anchorage, stretching machine 2 and protecting wall 1, when entity concrete square pile pouring practice, first according to entity square pile sectional dimension length The model and radical of the selected reinforcing bar needed, the anchor hole for the prestressing force arm-tie that reinforcing bar is passed through two ends and by prestressed stretch-draw Anchorage fixation on the outside of plate, makes reinforcing bar fixed on the prestressing force arm-tie at two ends, reinforcing bar is stretched out the prestressing force at two ends Outside the anchor hole of stretch board, and it is connected with the stretching machine 2 at two ends, full prestressing tensioning is carried out to reinforcing bar, reaches and wants in reinforcing bar After the prestressing force asked, full prestressing reinforcing bar 6 is formed, then again fixes full prestressing reinforcing bar 6 again by anchorage, now i.e. can Pouring practice is carried out to the entity concrete square pile 5 of the different length of same group of full prestressing reinforcing bar 6, when concrete through-hardening after, then The full prestressing reinforcing bar 6 that same group of each individual of entity concrete square pile 5 is connected to is split, so as to can once produce Multiple prestressing force entity concrete square piles 5.
In figure, in the plane on the prestressing force arm-tie 3, diagonal intersection and from large to small uniform square horizontal stroke On straight line, the through hole that the full prestressing reinforcing bar 6 in size square pile section is distributed can be corresponded to by being uniformly provided with;This structure is to fit The square pile of all size should be produced.
,, should according to the size of factory on the large batch of production line of the prestressing force entity concrete square pile 5 in figure Implement can arrange out 10 simultaneously and be discharged to the long line of production of 20 rows, and each produce on long line, and can accommodate 4 pairs simultaneously Produced simultaneously to 10 pairs of concrete square piles 5, therefore, it is produced, and batch is larger, and the quality of square pile production can also be protected.Whole equipment Can good, simple in construction, cost be relatively low in the safely and effectively production operation of factory building, efficiency high, quality.
In use, the two ends of full prestressing reinforcing bar 6 are fixed on prestressing force arm-tie 3 on by anchor hole and by anchorage, By the bearing column 4 on the corresponding medial surface of prestressing force arm-tie 3 by the prestressing force arm-tie 3 with full prestressing reinforcing bar 6 Fixation, is then constantly stretched full prestressing reinforcing bar 6 by stretching machine 2, the protecting wall 1, Neng Gouyou at the rear of stretching machine 2 What is imitated prevents full prestressing reinforcing bar 6 to be broken the danger of bounce-back injury human body because of pulling force tension.Whole equipment can be in factory building Safely and effectively production operation, efficiency high, quality are good, simple in construction, cost is relatively low.

Claims (2)

1. the big industrialized mass production pipelining equipment of entity square pile, including:Protecting wall(1), stretching machine(2), prestressing force Stretch board(3), bearing column(4), concrete square pile(5), full prestressing reinforcing bar(6);It is characterized in that:At the two ends of the implement, It is vertical provided with two platoon leader's cube shapes in cup bucket provided with some cup buckets wide at the top and narrow at the bottom on the concrete foundation pile concordant with operation ground Bearing column(4), in two ends bearing column(4)Corresponding lateral surface on, be fixed with the prestressed stretch-draw of the parallel rectangle of two rows Plate(3), the prestressing force arm-tie(3)On, uniform correspondence is laid with multiple anchoring full prestressing reinforcing bars(6)The anchor hole passed through, In prestressing force arm-tie(3)Outside, be sequentially with anchorage, stretching machine(2)And protecting wall(1), the prestressing force arm-tie(3) On plane on, diagonal to intersect and from large to small on uniform square horizontal straight line, size square pile can be corresponded to by being uniformly provided with The full prestressing reinforcing bar in section(6)The through hole of distribution, this structure is the square pile that can adapt to produce all size;When entity concrete During square pile pouring practice, first according to the model and radical of the selected reinforcing bar needed of entity square pile sectional dimension length, reinforcing bar Anchor hole by the prestressing force arm-tie at two ends and the anchorage fixation on the outside of prestressing force arm-tie, make reinforcing bar at two ends Prestressing force arm-tie on it is fixed, reinforcing bar is stretched out outside the anchor hole of the prestressing force arm-tie at two ends, and with the stretching machine at two ends (2)Connection, full prestressing tensioning is carried out to reinforcing bar, is reached in reinforcing bar after required prestressing force, forms full prestressing reinforcing bar (6), then again by full prestressing reinforcing bar(6)Fixed again by anchorage, now i.e. can be to same group of full prestressing reinforcing bar(6)'s The entity concrete square pile of different length(5)Carry out pouring practice, adjacent entities concrete square pile(5)It is staggered relatively, when concrete through-hardening Afterwards, then to same group of each entity concrete square pile(5)The full prestressing reinforcing bar that individual is connected to(6)Split, so that i.e. can Once produce multiple prestressing force entity concrete square piles(5).
2. the big industrialized mass production pipelining equipment of entity square pile according to claim 1, it is characterized in that:At this Prestressing force entity concrete square pile(5)Large batch of production line on, according to the size of factory, the implement can be arranged simultaneously List 10 and be discharged to the long line of production of 20 rows, and each produce on long line, and 4 pairs to 10 pairs concrete square piles can be accommodated simultaneously(5)Together When produce, therefore, its produce batch it is larger, square pile production quality can also be protected, whole equipment can factory building peace Complete effective production operation, efficiency high, quality are good, simple in construction, cost is relatively low.
CN201510291367.8A 2015-06-01 2015-06-01 The big industrialized mass production pipelining equipment of entity square pile Active CN104908159B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109397523A (en) * 2018-12-25 2019-03-01 郴州远大住宅工业有限公司 A kind of deformed bar tensioning tooling and its application method
CN113211625B (en) * 2021-04-25 2022-12-20 河北雄安大型市政预制构件有限公司 Processing platform is used in prestressed concrete production
CN115416153A (en) * 2022-09-19 2022-12-02 涿州市恒旗建材有限公司 Long-direction stretching steel die prestress production process

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4186169A (en) * 1976-10-21 1980-01-29 Universal Development Company Limited Process and apparatus for continuously prestressing concrete products
JP2676126B2 (en) * 1992-06-15 1997-11-12 株式会社ジオトップ Equipment for manufacturing PC concrete pillars, etc.
JP2632773B2 (en) * 1993-04-14 1997-07-23 東洋重機工業株式会社 Coupler for introducing tension in concrete pile shaft reinforcement
CN103448140B (en) * 2013-08-21 2016-04-13 大连大金马基础建设有限公司 Full prestressing solid square pile long line platform production line
CN203831571U (en) * 2014-04-25 2014-09-17 江苏山海建设工程有限公司 Multipurpose pre-stressed tension plate
CN203831572U (en) * 2014-04-30 2014-09-17 江苏山海建设工程有限公司 Pre-stressed reinforced concrete solid square pile tensioning pedestal

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