CN104897395A - Gear-shifting device of flexible-shaft type gearbox test table - Google Patents

Gear-shifting device of flexible-shaft type gearbox test table Download PDF

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Publication number
CN104897395A
CN104897395A CN201510262975.6A CN201510262975A CN104897395A CN 104897395 A CN104897395 A CN 104897395A CN 201510262975 A CN201510262975 A CN 201510262975A CN 104897395 A CN104897395 A CN 104897395A
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China
Prior art keywords
fixed
gearshift
rocking arm
gear
bearing
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Pending
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CN201510262975.6A
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Chinese (zh)
Inventor
周晓军
曾祥
陈嘉迪
吴鹏辉
王兵兵
吕永志
吴学雷
魏翔
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Zhejiang University ZJU
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Zhejiang University ZJU
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Priority to CN201510262975.6A priority Critical patent/CN104897395A/en
Publication of CN104897395A publication Critical patent/CN104897395A/en
Pending legal-status Critical Current

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Abstract

The invention discloses a gear-shifting device of a flexible-shaft type gearbox test table. The gear-shifting device comprises an electrical cabinet, an electric sliding table used for gear selection, an electric sliding table used for gear shifting, a mechanical arm, a slide block, a rocker arm, a universal joint, flexible shafts and a supporting base. The electric sliding table used for gear selection and the electric sliding table used for gear shifting are vertically installed in a right-angle intersection way. The electric sliding table used for gear selection is transversely fixed at the top part of the electricalcabinet via a screw. The electric sliding table used for gear shifting is longitudinally fixed on the nut base of the electric sliding table used for gear selection via the screw. The bottom part of the mechanical arm is fixed on the nut base of the electric sliding table used for gear shifting via the screw. The side shaft of the slide block is hinged with the front end of the mechanical arm. The top part of the rocker arm is slidably connected with the slide block. The rocker arm is fixed at the top part of the universal joint via the screw. The universal joint is fixed at the top part of the supporting base via the screw. The internal core head parts of the flexible shafts are fixed on the bottom panel of the rocker arm. The pipe walls of the flexible shafts are fixed on the panel of the supporting base. The control objects of the gear-shifting device are the flexible shafts, and the structure is simple, operation is stable, installation is convenient and generality is high.

Description

A kind of gearshift of cable type wheel box testing table
Technical field
The invention belongs to vehicle test device technical field, be specifically related to a kind of gearshift of cable type wheel box testing table.
Background technology
On some cars, medium-and-large-sized passenger vehicle and lorry, distant due to overall layout requirements position of driver and wheel box, the normal flexible shaft manipulation mechanism that adopts carries out remote gearbox shifting manipulation, and structure is simple, and handle light, transmission efficiency is high.
Carry out wheel box test, when power assembly test or complete vehicle test, all need the gear constantly changing vehicle in process of the test.If by artificial gearshift, need to stop after the test completing a gear, the dynamic test process of gearshift continuously cannot be completed, therefore, need a kind of gearshift to replace manually to carry out self shifter.At present, the object that testing table gearshift controls is all the manipulation hand lever of gearshift assembly, and maneuverability pattern has multi link formula and slide block type etc.Sliding block type structure is simple, but is difficult to meet the different hand lever of size and dimension, and versatility is poor, and installs inconvenient; Multi link formula has broken away from the restriction of hand lever size and dimension, but complex structure, cost is high.For cable type wheel box, handle the motion of hand lever is converted into all flexible axles push-and-pull Movement transmit by being decomposed and be coupled to wheel box end, as long as therefore gearshift makes flexible axle produce identical push-and-pull campaign that wheel box just can be made to complete gearshift.Be integrated in gearshift by the manipulation hand lever of gearshift assembly, the object of control is flexible axle, and versatility is good, and structure is simple, only need be installed on gearshift by the flexible axle of wheel box during installation, very convenient.
The flexible shaft manipulation mechanism of cable type wheel box is different, the quantity of flexible axle and mode of motion difference to some extent.The version of the flexible shaft manipulation mechanism of flexible axle wheel box mainly contains two kinds, and one is block selecting, gearshift split, and namely the push-and-pull of block selecting flexible axle completes wheel box block selecting, and the push-and-pull of gearshift flexible axle completes gearbox shifting; Another kind is block selecting, gearshift synthesis type, and namely block selecting and the gearshift of wheel box has been synthesized in the push-and-pull of two flexible axles, and now flexible axle is regardless of block selecting and gearshift.Some cable type wheel boxes, except block selecting and gearshift two flexible axles, also have a flexible axle to be responsible for power-assisted.The diversity of flexible shaft manipulation mechanism is for being applied to cable type wheel box, and control object is that the structural design of the gearshift of flexible axle brings difficulty.
Summary of the invention
The object of the invention is for the deficiencies in the prior art, propose a kind of gearshift of cable type wheel box testing table, the present invention can adapt to different flexible shaft manipulation mechanism, and structure is simple, operates steadily, easy for installation, highly versatile.
The technical solution adopted for the present invention to solve the technical problems is as follows:
A gearshift for cable type wheel box testing table, comprises regulator cubicle, the electronic slide unit of block selecting, shifts gears with electronic slide unit, mechanical arm, slide block, rocking arm, universal joint, flexible axle and bearing; Block selecting electronic slide unit and the electronic slide unit of gearshift at right angles intersect installation up and down, the electronic slide unit of block selecting is laterally fixed on regulator cubicle top by screw, gearshift is vertically fixed on the nut seat of block selecting with electronic slide unit by screw with electronic slide unit, is fixed by screws on the nut seat of gearshift with electronic slide unit bottom mechanical arm; Side shaft and the mechanical arm front end of slide block are hinged; The top of rocking arm is connected with skid, and slide block can be slided on rocking arm; Universal joint top is fixed by screws in bottom rocking arm; Holder top is fixed by screws in bottom universal joint; In flexible axle, core head is fixed on rocking arm bottom panel, and flexible axle tube wall is fixed on bearing panel.
Described mechanical arm comprises large arm, bearing seat and minor axis; Two bearing seats are fixed by screws in large arm front end and form entry, and entry coordinates with minor axis built with bearing; Have circular hole in the middle of minor axis, circular hole, built with bearing, can match with slide block side shaft, and by double nut to top locking, is formed hinged; Rocking arm comprises sleeve and rocking bar, and sleeve bottom is internal thread hole, and rocking bar has external thread, and both are threaded connection; In slide block endoporus, linear ball bearing is housed, matches with sleeve, slide block can be slided on rocking arm; Described slide block can either rotate around minor axis center pit axis, can slide again along sleeve, thus enables rocking arm left and right and swing.
The four edges of described rocking arm bottom panel respectively has elongated slot, and the correspondence position of bearing panel also has elongated slot, right-angle connector surface level has two holes, is fixed by screws in rocking arm bottom panel elongated slot; Right-angle connector vertical plane has a through hole, and in flexible axle, core head is fixedly connected with right-angle connector vertical plane through hole by bolt, and flexible axle tube wall is bolted in the elongated slot being fixed on bearing panel.
The beneficial effect that the present invention will reach is:
The present invention is applied in cable type wheel box test-bed, can realize the self shifter of wheel box.The present invention simultaneously has good versatility, can adapt to the wheel box of varying number, different flexible shaft manipulation mechanism.Further, structure of the present invention is simple, installs very convenient, only all flexible axles of wheel box need be fixed to the correspondence position of gearshift.In addition, shift process, by driven by servomotor, operates steadily, and positioning precision is high, and speed and the stroke of its gearshift all can set in a program, and controllability is good.
Accompanying drawing explanation
Fig. 1 is the one-piece construction schematic diagram of gearshift;
Fig. 2 is the structural representation of Fig. 1 mechanical arm part;
Fig. 3 is a kind of partial enlarged drawing of flexible axle connected mode;
Fig. 4 is the partial enlarged drawing of another kind of flexible axle connected mode;
As shown in the figure: 1, regulator cubicle, 2, the electronic slide unit of block selecting, 3, shift gears and use electronic slide unit, 4, mechanical arm, 5, slide block, 6, rocking arm, 7, universal joint, 8, flexible axle, 9, bearing, 10, large arm, 11, bearing seat, 12, minor axis, 13, slide block side shaft, 14, sleeve, 15, linear ball bearing, 16, rocking bar, 17, right-angle connector.
Embodiment
Be described in detail below in conjunction with the gearshift embodiment of accompanying drawing to a kind of cable type wheel box testing table that the present invention proposes.
As shown in Figure 1, a kind of gearshift of cable type wheel box testing table, comprises regulator cubicle 1, the electronic slide unit 2 of block selecting, shifts gears with electronic slide unit 3, mechanical arm 4, slide block 5, rocking arm 6, universal joint 7, flexible axle 8 and bearing 9.Block selecting at right angles intersects installation with electronic slide unit 2 and the electronic slide unit about 3 of gearshift, the electronic slide unit 2 of block selecting is laterally fixed on regulator cubicle 1 top by screw, gearshift is vertically fixed on the nut seat of block selecting with electronic slide unit 2 by screw with electronic slide unit 3, is fixed by screws on the nut seat of gearshift with electronic slide unit 3 bottom mechanical arm 4.Side shaft and mechanical arm 4 front end of slide block 5 are hinged; Top and the slide block 5 of rocking arm 6 are slidably connected, and slide block 5 can be slided on rocking arm 6.Universal joint 7 top is fixed by screws in bottom rocking arm 6.Bearing 9 top is fixed by screws in bottom universal joint 7.In flexible axle 8, core head is fixed on rocking arm 6 bottom panel, and flexible axle 8 tube wall is fixed on bearing 9 panel.
As shown in Figure 2, described mechanical arm 4 comprises large arm 10, bearing seat 11 and minor axis 12.Two bearing seats 11 are fixed by screws in large arm 10 front end and form entry, and entry coordinates with minor axis 12 built with bearing.Have circular hole in the middle of minor axis 12, circular hole, built with bearing, can match with slide block side shaft 13, and by double nut to top locking, is formed hinged.Rocking arm 6 comprises sleeve 14 and rocking bar 16, and be internal thread hole bottom sleeve 14, rocking bar 16 has external thread, and both are threaded connection.In slide block 5 endoporus, linear ball bearing 15 is housed, matches with sleeve 14, slide block 5 can be slided on rocking arm 6.Described slide block 5 can either rotate around minor axis 12 center pit axis, can slide again along sleeve 14, thus make rocking arm 6 can left and right and swing.
As shown in Figure 3 or Figure 4, the four edges of described rocking arm 6 bottom panel respectively has elongated slot, and the correspondence position of bearing 9 panel also has elongated slot, right-angle connector 17 surface level has two holes, is fixed by screws in certain position in rocking arm 9 bottom panel elongated slot.Right-angle connector 17 vertical plane has a through hole, and in flexible axle 8, core head is fixedly connected with right-angle connector 17 vertical plane through hole by bolt, and flexible axle 8 tube wall is bolted in the elongated slot being fixed on bearing 9 panel.
Principle of work of the present invention is: block selecting and the electronic slide unit driving mechanical arm of gearshift all around move, and rocking arm is all around swung.The swing of rocking arm makes the pose of web joint change, and causes flexible axle to move.Mode of motion flexible axle head which position be fixed on which limit of rocking arm 6 bottom panel determines flexible axle pushes away or draws and the size of motion amplitude.According to the version of actual wheel box flexible shaft manipulation mechanism, flexible axle is selected to need the position being fixed on rocking arm 6 bottom panel.For block selecting, gearshift composite structure, two flexible axles can be fixed on the symmetric position at horizontal groove two ends, as shown in Figure 3; For block selecting, gearshift split structure, block selecting flexible axle can be fixed on the point midway of the longitudinal groove of rocking arm 6 bottom panel, gear-shifting flexible shaft is fixed on the point midway of the horizontal groove of rocking arm 6 bottom panel, as shown in Figure 4.After wheel box flexible axle installs on gearshift, carry out teaching process to gear, the PLC in regulator cubicle can be recorded wheel box and change to the distance that in certain gear process, block selecting slide unit and gearshift slide unit respectively move.If controller will control block selecting slide unit and distance corresponding to gearshift slide unit motion after obtaining changing to the instruction of this gear afterwards, complete self shifter.

Claims (3)

1. a gearshift for cable type wheel box testing table, is characterized in that comprising regulator cubicle, the electronic slide unit of block selecting, shifting gears with electronic slide unit, mechanical arm, slide block, rocking arm, universal joint, flexible axle and bearing; Block selecting electronic slide unit and the electronic slide unit of gearshift at right angles intersect installation up and down, the electronic slide unit of block selecting is laterally fixed on regulator cubicle top by screw, gearshift is vertically fixed on the nut seat of block selecting with electronic slide unit by screw with electronic slide unit, is fixed by screws on the nut seat of gearshift with electronic slide unit bottom mechanical arm; Side shaft and the mechanical arm front end of slide block are hinged; The top of rocking arm is connected with skid, and slide block can be slided on rocking arm; Universal joint top is fixed by screws in bottom rocking arm; Holder top is fixed by screws in bottom universal joint; In flexible axle, core head is fixed on rocking arm bottom panel, and flexible axle tube wall is fixed on bearing panel.
2. the gearshift of a kind of cable type wheel box testing table as claimed in claim 1, is characterized in that described mechanical arm comprises large arm, bearing seat and minor axis; Two bearing seats are fixed by screws in large arm front end and form entry, and entry coordinates with minor axis built with bearing; Have circular hole in the middle of minor axis, circular hole, built with bearing, can match with slide block side shaft, and by double nut to top locking, is formed hinged; Rocking arm comprises sleeve and rocking bar, and sleeve bottom is internal thread hole, and rocking bar has external thread, and both are threaded connection; In slide block endoporus, linear ball bearing is housed, matches with sleeve, slide block can be slided on rocking arm; Described slide block can either rotate around minor axis center pit axis, can slide again along sleeve, thus enables rocking arm left and right and swing.
3. the gearshift of a kind of cable type wheel box testing table as claimed in claim 1, it is characterized in that the four edges of described rocking arm bottom panel respectively has elongated slot, the correspondence position of bearing panel also has elongated slot, right-angle connector surface level there are two holes, are fixed by screws in rocking arm bottom panel elongated slot; Right-angle connector vertical plane has a through hole, and in flexible axle, core head is fixedly connected with right-angle connector vertical plane through hole by bolt, and flexible axle tube wall is bolted in the elongated slot being fixed on bearing panel.
CN201510262975.6A 2015-05-21 2015-05-21 Gear-shifting device of flexible-shaft type gearbox test table Pending CN104897395A (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107036828A (en) * 2017-05-10 2017-08-11 燕山大学 A kind of vehicle type electric gearshift testing stand
CN108871789A (en) * 2018-05-28 2018-11-23 浙江众泰汽车制造有限公司 Automobile dynamic system shift performance test apparatus and shift method for testing performance
CN110044640A (en) * 2019-04-25 2019-07-23 北京航天发射技术研究所 A kind of high-power machinery shift of transmission manipulation test macro and method
CN111673741A (en) * 2020-05-20 2020-09-18 杭州迈世歆智能机器人有限公司 Automatic gear shifting manipulator for vehicle
CN111750085A (en) * 2020-07-09 2020-10-09 安徽巨一科技股份有限公司 Manual gear selecting and shifting mechanism for AMT gearbox test
CN112683515A (en) * 2021-01-05 2021-04-20 东风商用车有限公司 Gear shift lever seal cover reliability test system

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CN202994464U (en) * 2012-12-28 2013-06-12 四川诚邦测控技术有限公司 Manipulator automatic gear-shifting test apparatus
CN203479522U (en) * 2013-09-24 2014-03-12 奇瑞汽车股份有限公司 Durability test device for manual shift mechanism
CN203572653U (en) * 2013-11-28 2014-04-30 南京三创自动化科技有限公司 Gearbox automatic shifting test device
CN104365283A (en) * 2014-10-23 2015-02-25 江苏沃得农业机械有限公司 Remote control connecting device for wheel type harvesting machine and gearbox
CN204328374U (en) * 2014-12-22 2015-05-13 叶华茂 A kind of universal joint with concentricity fine tuning structure

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US20080281567A1 (en) * 2005-03-14 2008-11-13 Renault S.A.S. Gearbox Simulation Test Bench
CN201130091Y (en) * 2007-12-14 2008-10-08 天津维杰泰克自动化技术有限公司 Vehicle shift fatigue test machine
CN202100695U (en) * 2011-03-18 2012-01-04 中国一拖集团有限公司 Tractor gearbox control mechanism
CN102967460A (en) * 2012-12-13 2013-03-13 重庆理工大学 Gear-selecting and shifting performance automatic testing device and method
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CN203479522U (en) * 2013-09-24 2014-03-12 奇瑞汽车股份有限公司 Durability test device for manual shift mechanism
CN203572653U (en) * 2013-11-28 2014-04-30 南京三创自动化科技有限公司 Gearbox automatic shifting test device
CN104365283A (en) * 2014-10-23 2015-02-25 江苏沃得农业机械有限公司 Remote control connecting device for wheel type harvesting machine and gearbox
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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107036828A (en) * 2017-05-10 2017-08-11 燕山大学 A kind of vehicle type electric gearshift testing stand
CN108871789A (en) * 2018-05-28 2018-11-23 浙江众泰汽车制造有限公司 Automobile dynamic system shift performance test apparatus and shift method for testing performance
CN108871789B (en) * 2018-05-28 2020-06-26 浙江众泰汽车制造有限公司 Gear shifting performance testing device and gear shifting performance testing method for automobile power system
CN110044640A (en) * 2019-04-25 2019-07-23 北京航天发射技术研究所 A kind of high-power machinery shift of transmission manipulation test macro and method
CN111673741A (en) * 2020-05-20 2020-09-18 杭州迈世歆智能机器人有限公司 Automatic gear shifting manipulator for vehicle
CN111750085A (en) * 2020-07-09 2020-10-09 安徽巨一科技股份有限公司 Manual gear selecting and shifting mechanism for AMT gearbox test
CN111750085B (en) * 2020-07-09 2022-02-11 安徽巨一科技股份有限公司 Manual gear selecting and shifting mechanism for AMT gearbox test
CN112683515A (en) * 2021-01-05 2021-04-20 东风商用车有限公司 Gear shift lever seal cover reliability test system
CN112683515B (en) * 2021-01-05 2022-07-05 东风商用车有限公司 Gear shift lever seal cover reliability test system

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Application publication date: 20150909

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