CN104896941A - Multifunctional electric-furnace smelting manipulator - Google Patents
Multifunctional electric-furnace smelting manipulator Download PDFInfo
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- CN104896941A CN104896941A CN201510212019.7A CN201510212019A CN104896941A CN 104896941 A CN104896941 A CN 104896941A CN 201510212019 A CN201510212019 A CN 201510212019A CN 104896941 A CN104896941 A CN 104896941A
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Abstract
The invention relates to a multifunctional electric-furnace smelting manipulator. The multifunctional electric-furnace smelting manipulator comprises a base, a slewing mechanism, a clamp, an assembly part and an electrical control system, wherein a travelling mechanism is mounted on the bottom of the base; the lower part of the slewing mechanism can be rotatably connected on the base; the clamp comprises a first clamp arm and a second clamp arm which are separated from or clamped with each other; the assembly part is used for fixing the clamp, and the bottom of the assembly part is connected on the slewing mechanism and can tilt downwards and upwards, and turn over left and right relative to the slewing mechanism; and the electrical control system can be used for controlling the operation of the electric-furnace smelting manipulator. The slewing mechanism can drive the clamp to rotate within a range of 0-360 degrees relative to the base; relative to the slewing mechanism, the assembly part can tilt downwards by 0-30 degrees, can tilt upwards by 0-5 degrees and can turn over leftwards or rightwards by 0-45 degrees, so that the adjustable range of the clamp is expanded, and conditions and convenience are provided for realizing different operation functions of pressing materials, carrying out stirring, dragging residues, breaking slag in a furnace mouth, dismounting a scrapped furnace lining, and the like of the manipulator. The electrical control system adopted by the multifunctional electric-furnace smelting manipulator is relatively safe, and convenient to regulate and manipulate.
Description
Technical field
The present invention relates to the electro-smelting technical field of metal, specifically refer to a kind of multifunctional electric furnace smelting operation machine.
Background technology
At present, Foundry Production many employings power frequency of non-ferrous metal and part ferrous metal section bar or the electric induction furnace melting of intermediate frequency.The table operational sequence of electric induction furnace generally comprises that molten bath is reinforced, furnace charge press-in molten bath, melting bath stirring, drag for slag and fire door slag cleaning with, scrap furnace lining dismounting etc., in the prior art, these work mainly rely on manual operation, labor intensity is larger, and because fire door temperature is high, dust concentration large, had a strong impact on the healthy of worker; Meanwhile, owing to being often mingled with some materials containing closed cavity in furnace charge, such material is heated and easily blasts in molten bath, for electro-smelting process brings potential safety hazard.In addition, when melting is fed in raw material, the charging vehicle that normal employing is controlled by electric block or hopper carry out Dumpage type and feed in raw material, its charging rate and the more difficult control of inventory, when especially adopting waste metal melting, charging rate can cause release volume of smoke in the short time too soon, when the flue dust discharged in the unit interval exceeds the disposal ability of smoke processing system, have a large amount of undressed flue dust effusion dust gathering arrester and become uncontrollable discharge flue dust, this causes severe contamination to environment.
Authorization Notice No. is that the Chinese utility model patent " melting furnace copper scale charging vehicle " (application number: CN201320255982.X) of CN203274508U discloses a kind of structure, it comprises vehicle frame, wagon box, dump cylinder, hydraulic system and wheel running gear, the bottom of wagon box front end is connected on vehicle frame by articulate, wagon box both sides are provided with the hydraulic cylinder of tumbling that wagon box can be made to tumble, vehicle frame is provided with and controls to tumble the hydraulic system of hydraulic cylinder, and the bottom of vehicle frame is provided with wheel running gear.Adopt the charging vehicle of said structure, directly barrel can be tumbled together with wagon box batch turning, raw material is all fallen in stove rapidly, but, the charging vehicle of said structure is only applicable to that copper scale is reinforced, function singleness, and hopper of tumbling is controlled by hydraulic system, have impact on environment and the safety of table to a certain extent.
Summary of the invention
Technical problem to be solved by this invention is the present situation for prior art, provides a kind of rational in infrastructure, easy to operate, can realize binder, stir, drags for slag, broken fire door slagging scorification, removes the electro-smelting manipulator scrapping the several functions such as furnace lining.
The present invention solves the problems of the technologies described above adopted technical scheme: a kind of multifunctional electric furnace smelting operation machine, is characterized in that comprising:
Base, bottom is provided with walking mechanism;
Slew gear, what bottom can be rotated is connected on above-mentioned base;
Clamp, comprises the first tong arm, second tong arm that can be separated from each other or clamp;
Assembly parts, for fixing above-mentioned clamp, bottom to be connected on described slew gear and to have a down dip upper high and left and right upset relative to this slew gear; And
Electric control system, can control the operation of described electro-smelting manipulator.
As a further improvement on the present invention, described walking mechanism comprises first wheels that base can be made laterally to walk and second wheels that base can be made longitudinally to walk, and the wheel of described first wheels, the second wheels is shaped to irregular circle, this irregular cycle comprises two symmetrical semi arches, and the distance of center circle of two halves circular arc place circle is 10 ~ 30cm.Described base is provided with the 5th driven unit for driving the first wheels and the second wheels movement, the 5th driven unit is controlled by described electric control system.Adopt above-mentioned walking mechanism, when needs make base laterally walk, regulate one end that on the second wheels, diameter is less down by the 5th driven unit, now the second wheels can not interfere the walking of the first wheels; And when needs make base longitudinally walk, regulate one end that on the first wheels, diameter is less down by the 5th driven unit, now the first wheels can not interfere the walking of the second wheels, thus can exchange the direction of travel of manipulator at any time according to action need.
Further, the top of described base is provided with the assembly set of an inner hollow, corresponding, the bottom of described slew gear is formed with the convergence part matched with above-mentioned assembly set, and this convergence part is connected with described assembly set by a bearing; Described slew gear is provided with first driven unit that convergence part can be driven to rotate in 0 ~ 360 ° relative to assembly set, this first driven unit is controlled by described electric control system.Adopt said structure, slew gear can be made as required to rotate thus the position of adjustment clamp and direction, the great facility that the use for manipulator brings.
In such scheme, described assembly parts comprise base plate and are arranged at the cover plate on this base plate, and described clamp is installed on above-mentioned cover plate.The gripper shoe that described cover plate comprises upper cover plate, lower cover and is located between upper cover plate and lower cover, the front end of clamp is working end, and the rear end of clamp is arranged between upper cover plate and lower cover.
Further again, the front portion of described base plate has the Connection Block to downward-extension, and this Connection Block is rotationally connected with on described slew gear by the first connecting axle; The rear portion of described base plate is connected with a lifting pin, upper end and the described assembly parts of this lifting pin are hinged, the bottom of this lifting pin is connected with the second driven unit and can rises under the driving of the second driven unit or decline thus drive high on assembly parts or have a down dip, and described second driven unit is controlled by electric control system.Adopt said structure, assembly parts upper high or have a down dip and can drive high on clamp or have a down dip, so that meet different operation requirements.
Further again, described cover plate is rotationally connected with above base plate by the second connecting axle, described base plate is hinged with a upset screw rod upwards arranged, this upset screw rod is connected with the 3rd driven unit and can rises under the driving of the 3rd driven unit or decline thus drive the assembly parts right side to turn over or a left side is turned over, and described 3rd driven unit is controlled by electric control system.Adopt said structure, the right side of assembly parts is turned over or a left side is turned over and the clamp right side can be driven to turn over or a left side is turned over, so that meet different operation requirements.
In above-mentioned each preferred version, described clamp also comprises linking arm, connecting rod and connecting rod and to cut somebody's hair part, described linking arm is two and is rotationally connected with the rear end of the first tong arm, the second tong arm respectively, and two linking arm arranged crosswise, described connecting rod is also two and is rotationally connected with the rear end of two linking arms respectively, described connecting rod part of cutting somebody's hair to be connected between two connecting rods and to be connected with four-wheel drive assembly, and this four-wheel drive assembly is controlled by electric control system and clamp can be driven to open or clamp.Adopt said structure, the maximum opening degree of clamp of the present invention can reach 850mm, with satisfied construction needs.
As preferably, the front end of described first tong arm, the second tong arm is corresponding is respectively provided with pincers tooth and for installing in the slag instrument that drags for, stirring tool, pneumatic pick fixture any one installation portion.Adopt such structure, binder can be realized by changing the instrument of clamp front end, stirring, drag for slag, broken fire door slagging scorification, removing and scrapping the multiple operation requirements such as furnace lining.
In order to improve operability of the present invention and security, described electric control system adopts storage battery low-voltage direct current supply, and this electric control system is by hand-held remote control unit operated from a distance.
Compared with prior art, the invention has the advantages that: the clamp in the present invention is arranged on the fitting, and assembly parts are arranged on base by slew gear, clamp can be driven to rotate at 0 ~ 360 ° relative to base by slew gear; Simultaneously, assembly parts can relative to slew gear have a down dip 0 ~ 30 °, upper high 0 ~ 5 °, overturn 0 ~ 45 ° to the left or to the right, expand the adjustable extent of clamp further, for manipulator realizes binder, stirs, drags for slag, broken fire door slagging scorification, removes and scrap the different operating functions such as furnace lining and provide condition and facility; In addition, the present invention adopts electric control system to instead of hydraulic control system conventional in prior art, not only more be convenient to regulate and manipulation, it also avoid liquid energy and leaks in the potential safety hazard and use procedure brought and the operating environment caused such as to overhaul and pollute, more totally safety.
Accompanying drawing explanation
Fig. 1 is the structural representation of the embodiment of the present invention;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the assembly structure schematic diagram of clamp and assembly parts in Fig. 1;
Fig. 4 is the sectional view along A – A direction in Fig. 3;
Fig. 5 is the structural representation that Fig. 4 cover plate overturns left relative to base plate;
Fig. 6 is the structural representation that Fig. 4 cover plate overturns to the right relative to base plate;
Fig. 7 is the structural representation of clamp in Fig. 1;
Fig. 8 is the structural representation of base and walking mechanism in Fig. 1;
Fig. 9 is the structural representation of walking mechanism in Fig. 8.
Detailed description of the invention
Below in conjunction with accompanying drawing embodiment, the present invention is described in further detail.
As shown in Fig. 1 ~ 8, the multifunctional electric furnace smelting operation machine in the present embodiment comprises base 1, slew gear 2, clamp 3, assembly parts 4 and electric control system (not shown).The bottom of base 1 is provided with walking mechanism 11, can the position of mobile manipulator as required, what slew gear 2 bottom can be rotated is connected on base 1, concrete, the top of base 1 is provided with the assembly set 12 of an inner hollow, corresponding, the bottom of slew gear 2 is formed with the convergence part 21 matched with above-mentioned assembly set 12, this convergence part 21 is connected with assembly set 12 by a bearing 22, slew gear 2 is provided with first driven unit 100 that convergence part 21 can be driven to rotate in 0 ~ 360 ° relative to assembly set 12, this first driven unit 100 is controlled by electric control system.Clamp 3 is arranged on assembly parts 4, and assembly parts 4 are connected on slew gear 2 and to have a down dip upper high and left and right upset relative to this slew gear 2.Clamp 3 can be driven to rotate at 0 ~ 360 ° relative to base 1 by slew gear 2, assembly parts 4 can relative to slew gear 2 have a down dip 0 ~ 30 °, upper high 0 ~ 5 °, overturn 0 ~ 45 ° to the left or to the right, expand the adjustable extent of clamp 3 further, for manipulator realizes binder, stirs, drags for slag, broken fire door slagging scorification, removes and scrap the different operating functions such as furnace lining and provide condition and facility; In addition, the present embodiment adopts electric control system to instead of hydraulic control system conventional in prior art, not only more be convenient to regulate and manipulation, it also avoid liquid energy and leaks in the potential safety hazard and use procedure brought and the operating environment caused such as to overhaul and pollute, more totally safety.
As shown in Fig. 1,8,9, walking mechanism 11 in the present embodiment comprises first wheels 111 that base 1 can be made laterally to walk and second wheels 112 that base 1 can be made longitudinally to walk, what the first wheels 111 and the second wheels 112 rotated respectively by a wheel shaft 110 is arranged at base 1, the wheel shaft of the first wheels 111 and the perpendicular layout of wheel shaft of the second wheels 112, and the wheel of the first wheels 111, second wheels 112 is shaped to irregular circle, this irregular cycle comprises two symmetrical semi arches, and the distance of center circle L of two halves circular arc place circle is 20cm.Base 1 is provided with for driving the 5th driven unit the 200, five driven unit 200 of the first wheels 111 and the second wheels 112 movement to be controlled by electric control system.When needs make base 1 laterally walk, regulate one end that on the second wheels 112, diameter is less down by the 5th driven unit 200, now the second wheels 112 can not interfere the walking of the first wheels 111; And when needs make base 1 longitudinally walk, regulate one end that on the first wheels 111, diameter is less down by the 5th driven unit 200, now the first wheels 111 can not interfere the walking of the second wheels 112, thus can exchange the direction of travel of manipulator at any time according to action need.
In the present embodiment, as shown in Figure 3, assembly parts 4 comprise base plate 41 and are arranged at the cover plate 42 on this base plate 41, the gripper shoe 423 that cover plate 42 comprises upper cover plate 421, lower cover 422 and is located between upper cover plate 421 and lower cover 422, the front end of clamp 3 is working end, and the rear end of clamp 3 is arranged between upper cover plate 421 and lower cover 422.The front portion of base plate 41 has the Connection Block 411 to downward-extension, and this Connection Block 411 is rotationally connected with on slew gear 2 by the first connecting axle 43.The rear portion of base plate 41 is connected with a lifting pin 44, and upper end and the assembly parts 4 of this lifting pin 44 are hinged, and the bottom of this lifting pin 44 is connected with the second driven unit 300 and can rises under the driving of the second driven unit 300 or decline.When the second driven unit 300 drives lifting pin 44 to rise, the upper end of lifting pin 44 is by assembly parts 4 upwards jack-up, and the front end of assembly parts 4 coordinates with the first connecting axle 43 rotates forward, thus assembly parts 4 are dipped down in 0 ~ 30 °; When the second driven unit 300 drives lifting pin 44 to decline, assembly parts 4 pull downwards by the upper end of lifting pin 44, the front end of assembly parts 4 coordinates with the first connecting axle 43 and rotates backward, thus assembly parts 4 are upwards held high in 0 ~ 5 °, to have a down dip to drive clamp 3 or upper high, meet different operation requirements.Above-mentioned second driven unit 300 is controlled by electric control system.
As shown in Figure 4, cover plate 42 is rotationally connected with above base plate 41 by the second connecting axle 45, base plate 41 is hinged with a upset screw rod 46 upwards arranged, this upset screw rod 46 is connected with the 3rd driven unit 400 and can rises under the driving of the 3rd driven unit 400 or decline.As shown in Figure 5, when the 3rd driven unit 400 drives upset screw rod 46 to rise, cover plate 42 is subject to power upwards and coordinates the second connecting axle 45 to overturn left, thus drives clamp 3 to overturn in 0 ~ 45 ° left; As shown in Figure 6, when the 3rd driven unit 400 drives upset screw rod 46 to decline, cover plate 42 is subject to downward power and coordinates the second connecting axle 45 to overturn to the right, thus drives clamp 3 to overturn in 0 ~ 45 °, to meet different operation requirements to the right.
Clamp 3 in the present embodiment comprises the first tong arm 31, second tong arm 32, linking arm 33, connecting rod 34 and connecting rod and to cut somebody's hair part 35, linking arm 33 is two and is rotationally connected with the rear end of the first tong arm 31, second tong arm 32 respectively, and two linking arm 33 arranged crosswise, connecting rod 34 is also two and is rotationally connected with the rear end of two linking arms 33 respectively, connecting rod part 35 of cutting somebody's hair to be connected between two connecting rods 34 and to be connected with four-wheel drive assembly 500, and this four-wheel drive assembly 500 is controlled by electric control system and clamp 3 can be driven to open or clamp.The maximum opening degree of clamp 3 can reach 850mm, with satisfied construction needs.The front end of the first tong arm 31, second tong arm 32 is corresponding is respectively provided with pincers tooth 30 and for installing in the slag instrument 302 that drags for, stirring tool, pneumatic pick fixture any one installation portion 301.During use, binder can be realized by changing the instrument of clamp 3 front end, stirring, drag for slag, broken fire door slagging scorification, removing and scrapping the multiple operation requirements such as furnace lining.
Electric control system in the present embodiment adopts storage battery low-voltage direct current supply, and this electric control system is by hand-held remote control unit operated from a distance, and it is very safe, convenient to use.The first driven unit 100, second driven unit 300 in the present embodiment, the 3rd driven unit 400, four-wheel drive assembly 500, the 5th driven unit 200 all can comprise the decelerator of drive motors and drive motors connection, so that regulate the speed of service of each mechanism as required.
Claims (9)
1. a multifunctional electric furnace smelting operation machine, is characterized in that comprising:
Base, bottom is provided with walking mechanism;
Slew gear, what bottom can be rotated is connected on above-mentioned base;
Clamp, comprises the first tong arm, second tong arm that can be separated from each other or clamp;
Assembly parts, for fixing above-mentioned clamp, bottom to be connected on described slew gear and to have a down dip upper high and left and right upset relative to this slew gear; And
Electric control system, can control the operation of described electro-smelting manipulator.
2. multifunctional electric furnace smelting operation machine according to claim 1, it is characterized in that: described walking mechanism comprises first wheels that base can be made laterally to walk and second wheels that base can be made longitudinally to walk, and the wheel of described first wheels, the second wheels is shaped to irregular circle, this irregular cycle comprises two symmetrical semi arches, and the distance of center circle of two halves circular arc place circle is 10 ~ 30cm.
3. multifunctional electric furnace smelting operation machine according to claim 1, it is characterized in that: the top of described base is provided with the assembly set of an inner hollow, corresponding, the bottom of described slew gear is formed with the convergence part matched with above-mentioned assembly set, and this convergence part is connected with described assembly set by a bearing; Described slew gear is provided with first driven unit that convergence part can be driven to rotate in 0 ~ 360 ° relative to assembly set, this first driven unit is controlled by described electric control system.
4. multifunctional electric furnace smelting operation machine according to claim 1, is characterized in that: described assembly parts comprise base plate and are arranged at the cover plate on this base plate, and described clamp is installed on above-mentioned cover plate.
5. multifunctional electric furnace smelting operation machine according to claim 4, it is characterized in that: the front portion of described base plate has the Connection Block to downward-extension, this Connection Block is rotationally connected with on described slew gear by the first connecting axle; The rear portion of described base plate is connected with a lifting pin, upper end and the described assembly parts of this lifting pin are hinged, the bottom of this lifting pin is connected with the second driven unit and can rises under the driving of the second driven unit or decline thus drive high on assembly parts or have a down dip, and described second driven unit is controlled by electric control system.
6. multifunctional electric furnace smelting operation machine according to claim 4, it is characterized in that: described cover plate is rotationally connected with above base plate by the second connecting axle, described base plate is hinged with a upset screw rod upwards arranged, this upset screw rod is connected with the 3rd driven unit and can rises under the driving of the 3rd driven unit or decline thus drive the assembly parts right side to turn over or a left side is turned over, and described 3rd driven unit is controlled by electric control system.
7. the multifunctional electric furnace smelting operation machine according to claim arbitrary in claim 1 ~ 6, it is characterized in that: described clamp also comprises linking arm, connecting rod and connecting rod and to cut somebody's hair part, described linking arm is two and is rotationally connected with the rear end of the first tong arm, the second tong arm respectively, and two linking arm arranged crosswise, described connecting rod is also two and is rotationally connected with the rear end of two linking arms respectively, described connecting rod part of cutting somebody's hair to be connected between two connecting rods and to be connected with four-wheel drive assembly, and this four-wheel drive assembly is controlled by electric control system and clamp can be driven to open or clamp.
8. the multifunctional electric furnace smelting operation machine according to claim arbitrary in claim 1 ~ 6, is characterized in that: the front end of described first tong arm, the second tong arm is corresponding is respectively provided with pincers tooth and for installing in the slag instrument that drags for, stirring tool, pneumatic pick fixture any one installation portion.
9. the multifunctional electric furnace smelting operation machine according to claim arbitrary in claim 1 ~ 6, is characterized in that: described electric control system adopts storage battery low-voltage direct current supply, and this electric control system is by hand-held remote control unit operated from a distance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510212019.7A CN104896941B (en) | 2015-04-29 | 2015-04-29 | A kind of multifunctional electric furnace smelting operation machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510212019.7A CN104896941B (en) | 2015-04-29 | 2015-04-29 | A kind of multifunctional electric furnace smelting operation machine |
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| Publication Number | Publication Date |
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| CN104896941A true CN104896941A (en) | 2015-09-09 |
| CN104896941B CN104896941B (en) | 2016-09-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510212019.7A Active CN104896941B (en) | 2015-04-29 | 2015-04-29 | A kind of multifunctional electric furnace smelting operation machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109556418A (en) * | 2018-12-17 | 2019-04-02 | 宁波金田铜业(集团)股份有限公司 | It is a kind of to smash material and fishing slag system suitable for automation equipment |
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| JPH02118396A (en) * | 1988-09-01 | 1990-05-02 | Manville Service Corp | Apparatus and method for melting and homogenizing batch material |
| US5542729A (en) * | 1993-02-09 | 1996-08-06 | Valmet Corporation | Two sided clamp for manipulating heads of paper rolls |
| CN2499185Y (en) * | 2001-09-28 | 2002-07-10 | 中国第一汽车集团公司 | Multifunctional press quenching robot |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109556418A (en) * | 2018-12-17 | 2019-04-02 | 宁波金田铜业(集团)股份有限公司 | It is a kind of to smash material and fishing slag system suitable for automation equipment |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104896941B (en) | 2016-09-07 |
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