The construction method of heavy caliber rain sewage conduct assembled modular construction
Technical field
The present invention relates to the construction method of a kind of heavy caliber rain sewage conduct assembled modular construction.Belong to municipal works field, it is adaptable to the burial and construction of heavy caliber rain sewage conduct.
Background technology
Municipal administration rain sewage conduct is as infrastructure important in cities and towns, and daily life and work relationship with resident are close.At present in municipal administration rain sewage conduct construction, rain sewage pipe is layed in the both sides of town road more, work on the spot face is less, cause tubing to lift rear hanging belt in place and be not easy extraction, the globality of pipeline is poor, steadiness is low, and easily causes pipe skew, it is impossible to ensure the straight cis degree of Pipe installing, twice basis concrete construction cycle is long simultaneously, and pipeline is the most on the low side with the bonding strength on basis.
There is now multiple assembled pipe support structure, and under suitable operating mode, all achieve preferable project benefit, but remain and improve space, it is mainly reflected in: ground is not processed by (1), directly carry out pipe support installation, cause foundation bearing capacity deficiency that differential settlement occurs;(2) portion of standoff structure does not considers conduit section size, easily forms bigger space between pipeline and bearing, and support strength is on the low side after having constructed;(3) portion of standoff structure does not considers connectivity problem between bearing space grouting behind shaft or drift lining, split-type bearing, affects the overall stress of pipeline and bearing;(4) without adding epistasis connection measure, pipe shaft cracky etc. in the case of producing settlement after construction after lifting pipeline is completed by portion of standoff structure.
Given this, for lifting construction difficulty present in tradition heavy caliber rain sewage conduct construction, overall steadiness is low and pedestal bonding strength not enough, produces technological difficulties and the problems such as differential settlement drawing crack after pipeliner after Pipe installing, needs invention a kind of lifting construction simplicity, overall structure good stability, support strength height, rain sewage conduct assembled modular construction that economic benefit is excellent at present badly.
The heavy caliber rain sewage conduct assembled modular construction of the present invention is used prefabricated pipeline pedestal and is effectively enhanced globality and the stability of Pipe installing by a series of reinforcement measures, and structure hoisting is convenient, has preferable economic technology benefit.
Summary of the invention
It is an object of the invention to provide a kind of efficiency of construction height, the construction of the lifting pipeline heavy caliber rain sewage conduct assembled modular construction that steadiness is good, differential settlement is little simple, overall.
For realizing above-mentioned technical purpose, present invention employs techniques below scheme:
The construction method of heavy caliber rain sewage conduct assembled modular construction, it is characterized in that, shallow-layer solidification cement soil layer is set bottom pipeline groove, shallow-layer solidification cement soil layer top arranges prefabricated pipeline pedestal, pipeline pedestal is provided with hole for hoist, grouting behind shaft or drift lining hole, template groove and locating button, pipeline props up to be located on pipeline pedestal, in the pipeline space with pipeline pedestal, grouting behind shaft or drift lining obturator is formed by grouting behind shaft or drift lining pore pressure slurry, and on pipeline, it is uniformly arranged separate type hoop positioning belt, separate type hoop positioning belt two ends locating button with pipeline pedestal both sides respectively is connected, pipeline arranges concrete backfill layer, both sides arrange gravel backfill layer
The main construction procedure of described construction method is as follows:
1) preparation of construction: according to design drawing, processes job site, draws construction outline line, determines bench mark absolute altitude, position prefabricated pipeline pedestal, and construction material, machinery, personnel are in place;
2) tube seat excavation: according to design slot bottom width and cutting depth and put the slope gradient and calculate and determine excavation width, uses reverse shovel grab retrusive excavation, and carries out with inverse water pipe gradient direction;
3) flat base, the construction of cement solidification layer: after tube seat has excavated, absolute altitude at the bottom of pipe is measured, and tamp bottom soil body, then use pre-mixing lightweight concrete to carry out backfill to pave;
4) pipeline pedestal lifting: spill medium-sand seam solidification cement soil layer top paving before lifting, uses boom hoisting by prefabricated pipeline pedestal along being longitudinally equidistantly laid in tube seat;
5) Pipe installing: use hand fit's machinery down tube, requires steadily to install to pipeline pedestal rain sewage conduct according to design, arranges separate type hoop positioning belt after installation qualification, firm pipe shaft;
6) slip casting obturator construction: the cement mortar meeting match ratio requirement is carried out mud jacking, the space between fill pipe and pipeline pedestal by grouting behind shaft or drift lining hole by cement mortar pump;
7) concrete backfill construction: the template groove in prefabricated pipeline pedestal both sides is inserted into template, uses at two ends same template to enclose simultaneously, carries out concreting backfill, form removal after concrete initial set;
Gravel backfill construction: at both sides placement in layers gravel after concrete backfill layer acceptance(check), every layer thickness is less than 150mm, and compaction treatment.
Described pipeline groove excavated section can be set to inverted trapezoidal or rectangle.
Described prefabricated pipeline pedestal upper surface is provided with circular arc notch, notch radius is identical with pipe external surface radius, circular arc notch bilateral symmetry and set gradually compartment L-type grouting behind shaft or drift lining hole and template groove from inside to outside, the base top surface spaced set locating button between L-type grouting behind shaft or drift lining hole and template groove.
When described prefabricated pipeline pedestal volume is bigger, may be configured as symmetric double fraction structure, double-division type pipeline pedestal connects end and reserves screw limiting hole, and the junction steel plate being welded with positioning screw by bottom connects into entirety.
Described hole for hoist is horizontally placed between adjacent two grouting behind shaft or drift lining holes, and through template groove and circular arc notch.
Described separate type hoop positioning belt is along pipeline longitudinal direction spaced set, and two ends locating button with pipeline pedestal both sides respectively is connected.
Described concrete backfill layer is laterally located between the template groove of pipeline pedestal both sides, wraps rain sewage conduct completely, and arranges gravel backfill layer between concrete backfill layer and groove cell wall.
The present invention has following feature and a beneficial effect:
(1) present invention arranges shallow-layer solidification cement soil layer bottom pipeline groove, can be effectively improved foundation bearing capacity and stability, reduce the posterior settlement of rain sewage conduct.
(2) pipeline pedestal can select monoblock type or symmetric double fraction according to actual condition, pedestal upper surface is prefabricated into circular arc notch according to pipe radius, can be closely connected with pipeline, both integrally-built stability can have been strengthened, the difficulty of fixing quality control can be reduced again, pedestal is from setting template groove and hole for hoist simultaneously, can simplify lifting, formwork construction, accelerating construction progress.
(3) present invention slip casting in the prefabricated pipeline pedestal space with rain sewage conduct forms grouting behind shaft or drift lining obturator, contributes to the installation globality strengthening pipeline with pedestal.
(4) after lifting pipeline completes, at pipe shaft, hoop positioning belt is equidistantly installed, can effectively prevent rain sewage conduct from offseting during differential settlement in follow-up backfill construction and after work.
Accompanying drawing explanation
Fig. 1 is heavy caliber rain sewage conduct assembled modular construction schematic diagram of the present invention;
Fig. 2 is symmetric double fraction pipeline pedestal connection diagram in the present invention;
Fig. 3 is concrete backfill formwork schematic diagram in the present invention;
In figure: 1-pipe alley cell wall, 2-shallow-layer solidification cement soil layer, 3-pipeline pedestal plays pad part, 4-pipeline pedestal stable part, 5-template groove, 6-L type grouting behind shaft or drift lining hole, 7-screw limiting hole, 8-junction steel plate, 9-grouting behind shaft or drift lining obturator, 10-rain sewage conduct, 11-locating button, 12-hoop positioning belt, 13-concrete backfill layer, 14-gravel backfill layer, 15-template, 16-hole for hoist.
Detailed description of the invention
The construction technical requirement of tube seat excavation, solidified earth construction process requirement in present embodiment, cement injection proportioning etc. repeats no more, and emphasis illustrates the embodiment of the heavy caliber rain sewage conduct sewage conduct assembled modular construction the related to construction of the present invention.
Fig. 1 is heavy caliber rain sewage conduct assembled modular construction schematic diagram of the present invention, and Fig. 2 is symmetric double fraction pipeline pedestal connection diagram in the present invention, and Fig. 3 is concrete backfill formwork schematic diagram in the present invention.With reference to the heavy caliber rain sewage conduct sewage conduct assembled modular construction shown in Fig. 1, main pad part 3 by pipeline pedestal, pipeline pedestal stable part 4, grouting behind shaft or drift lining obturator 9, rain sewage conduct 10, hoop positioning belt 12 grade forms, and embodiment illustrates as a example by D=1000mm rain sewage conduct 10:
Using reverse shovel grab retrusive excavation tube seat, excavation width at the bottom of tube seat is 1200mm, and cutting depth is 1400mm, and it is 2.75 that pipe alley cell wall 1 puts the slope gradient.After tube seat has excavated, tamp bottom soil body, and formwork erection pours 100mm thickness, strength grade is the lightweight concrete of LC5.0, form shallow-layer solidification cement soil layer 2.
Pipeline pedestal is reinforced concrete structure, a width of 600mm of Separated type pipe base bottom surface, and pipeline pedestal plays the pad a height of 100mm of part 3, arranges the bolt spacing hole 7 of diameter 16mm, long 25mm at side 50mm;Pipeline pedestal stable part 4 height is 500mm, end face width 200mm, in the middle of end face, one locating button 11 is set every 1000mm, and arrange at arc-shaped side edges 30mm aperture be 20mm, specification be the L-type grouting behind shaft or drift lining hole 6 of 150 × 120mm, L-type grouting behind shaft or drift lining hole 6 arranges together every 2500mm, and the hole for hoist 16 of diameter 20mm is set between adjacent twice L-type grouting behind shaft or drift lining hole 6, the template groove 5 of wide 30mm, deep 300mm is set at outer side edges 50mm simultaneously.
Before pipeline pedestal is installed, the medium-sand seam of thick 150mm is spilt shallow-layer solidification cement soil layer 2 top paving, boom hoisting is used to be laid in tube seat along longitudinal proportional spacing by prefabricated pipeline pedestal again, then junction steel plate 8 is installed, and the screw rod that connects of junction steel plate 8 bottom is inserted in the screw limiting hole 7 that pipeline pedestal plays pad part 3.
Rain sewage conduct 10 is managed for HDPE, uses hand fit's machinery down tube, installs after the assay was approved, installs hoop positioning belt 12 at pipe shaft in time, and hoop positioning belt 12 two is connected with the locating button 11 at two ends, left and right on Separated type pipe pedestal successively.Rain sewage conduct 10 install in place after, carry out mud jacking by meeting the cement mortar that match ratio requires through L-type grouting behind shaft or drift lining hole 6 by cement mortar pump, fill the space between rain sewage conduct 10 and pipeline pedestal.
After rain sewage conduct 10 installation, template groove 5 in two side ducts pedestal stable part 4 is inserted into template 15, template 15 uses plank sheathing, thickness and template groove 5 width are all 30mm, use identical material, the template 15 of specification to enclose at rain sewage conduct 10 two ends simultaneously, the concrete using grade strength to be C30 again carries out backfill and pours, form removal 15 after concrete initial set, forms concrete backfill layer 13.
At both sides placement in layers gravel after concrete backfill layer 13 acceptance(check), every layer thickness is less than 150mm, and compaction treatment, forms gravel backfill layer 14.
The construction method key step of heavy caliber rain sewage conduct assembled modular construction is as follows:
1) preparation of construction: according to design drawing, processes job site, draws construction outline line, determines bench mark absolute altitude, position prefabricated pipeline pedestal, and construction material, machinery, personnel are in place.
2) tube seat excavation: according to design slot bottom width and cutting depth and put the slope gradient and calculate and determine excavation width, uses reverse shovel grab retrusive excavation, and carries out with inverse water pipe gradient direction.
3) flat base, the construction of cement solidification layer: after tube seat has excavated, absolute altitude at the bottom of pipe is measured, and tamp bottom soil body, then use pre-mixing lightweight concrete to carry out backfill to pave.
4) pipeline pedestal lifting: spill medium-sand seam solidification cement soil layer top paving before lifting, boom hoisting is used to be laid in tube seat along longitudinal proportional spacing by prefabricated pipeline pedestal, when pipeline pedestal is symmetric double fraction, should be according to pipeline location, symmetrical pipeline pedestal of laying, and junction steel plate 8 is installed in time.
5) Pipe installing: use hand fit's machinery down tube, requires steadily to install to pipeline pedestal rain sewage conduct 10 according to design, arranges separate type hoop positioning belt 12 after installation qualification in time, firm pipe shaft.
6) slip casting obturator construction: the cement mortar meeting match ratio requirement is carried out mud jacking, the space between fill pipe and pipeline pedestal by grouting behind shaft or drift lining hole 6 by cement mortar pump.
7) concrete backfill construction: the template groove 5 in prefabricated pipeline base both sides is inserted into template 15, uses at two ends same template 15 to enclose simultaneously, carries out concreting backfill, form removal 15 after concrete initial set.
8) gravel backfill construction: at both sides placement in layers gravel after concrete backfill layer 13 acceptance(check), every layer thickness is less than 150mm, and compaction treatment.