A kind of cutting machine of improved glass tube
Technical field
The invention belongs to field of mechanical technique, are related to a kind of cutting machine of improved glass tube.
Background technology
Social production life in, being widely used for glass tube is general, it can be applied to electric light source, semiconductor, optic communication,
The every field such as military project, metallurgy, building materials, chemistry, machinery, electric power, environmental protection.In the prior art, glass tube generally can be divided into four
Kind:1, simple glass pipe, such as laboratory use;2, glass for chemical equipment-building pipe commonly uses thermal stability and the good boron glass of corrosion resistance
It is made, it is transparent, it is readily cleaned, flow resistance is small, cheap;3, neutral density glass pipe;4, high-boron-silicon glass pipe.
In existing production, application of the glass tube on making fluorescent tube is relatively more, the daylight for especially being used to illuminate at home
Lamp and the LED light for interspersing city, with the fast development of automobile industry, glass tube also more utilizes the fluorescent tube in automobile
In.The usage amount of glass tube greatly increases, and to the processing efficiency of glass tube, higher requirements are also raised.
In the process of glass tube, it usually needs longer glass tube is required according to the rules to cut into certain length
Degree, meanwhile, it needs to carry out cutting waste material to it in shorter glass tube.In the prior art, people are typically to use glass
Knife manually glass-cutting pipe, in glass-cutting pipe, it will usually lead to glass because the cutting pressure of glass cutter is excessive
Pipe is broken, not only wastes material, while it is injured to may also result in operating personnel's hand.Moreover, using the method for hand cut
Inefficiency is unfavorable for large quantities of processing of glass tube, and the degree of automation is not high.So for those skilled in the art,
It is necessary to develop a kind of cutting machine of glass tube, to improve processing efficiency of the glass tube in enterprise.
Invention content
The purpose of the present invention is there is the above problem in view of the prior art, it is proposed that a kind of cutting of improved glass tube
Machine, the cutting machine of this glass tube has the characteristics that glass tube can be carried out cutting and cutting efficiency is high.
Object of the invention can be realized by the following technical scheme:A kind of cutting machine of improved glass tube, it is described
Glass tube one end offers the groove in circular ring shape along its circumferential direction, which is characterized in that this cutting machine includes working plate, described
Working plate is equipped with mutual corresponding left motor and right motor, and the output shaft of the output shaft of left motor and right motor is and gravity
Direction is perpendicular, and the output shaft and the two of output shaft towards the right motor of the left motor are on the same line, the left side
It is fixed with rounded left saw blade on the output shaft of motor, rounded right saw blade is fixed on the output shaft of the right motor,
There is gap between the left saw blade and right saw blade;Be additionally provided with rotation axis on the working plate, the rotation axis with
The output shaft of left motor is parallel, is arranged on described rotation axis one end and is fixed with mutual corresponding left conveyance gear and the right side is defeated
Send gear, the rotation axis other end can drive its actuating unit rotated to be connected with one, each teeth of the left conveyance gear with
The roller that can be rotated is equipped between the corresponding teeth of right conveyance gear, the rotation axis is in the output shaft of left motor
Side, the teeth of the left conveyance gear and the teeth of right conveyance gear can be in the gap formed between left saw blade and right saw blade
In;Positioning disc is also arranged and is fixed in the rotation axis, and the positioning disc can snap onto the recessed of the glass tube
In slot;Left outlet pipe and the right outlet pipe in arc-shaped are additionally provided with above the left conveyance gear and right conveyance gear respectively,
Described left outlet pipe one end is blind end, and the left outlet pipe other end is water inlet end, and described right outlet pipe one end is blind end,
The right outlet pipe other end is water inlet end, the water inlet end of the left outlet pipe and the water inlet end of right outlet pipe with a water supply installation phase
Even, the left apopore towards left saw blade is offered on the tube body of the left outlet pipe, is offered on the tube body of the right outlet pipe
Towards the right apopore of right saw blade.
The cutting machine of this improved glass tube, operation principle is such, first, glass tube is put into two adjacent
Between roller, and the toroidal cavity on glass tube is made to snap onto in the positioning disc in rotation axis, completes the peace of glass tube
Dress and positioning;Then, it is driven by a power mechanism rotation axis rotation, left conveyance gear and right conveyance gear and then rotate, to
The glass tube being placed on roller also can be rotated and then;Then, left motor and right motor are opened, when the glass tube rotation on roller
To when being contacted with left saw blade and right saw blade, what left saw blade and right saw blade can cut glass tube;Finally, work as glass
After the completion of pipe cutting, roller is disengaged it from using the gravity of glass tube itself, rewinding case is used in combination to collect.In cutting process, lead to
Crossing water supply installation can also spray water to left saw blade and right saw blade respectively, absorb the powder cut down from glass tube, so as to
It is preferably recycled, but also left saw blade and right saw blade can be cooled down.It due to roller and can rotate, cut through
Glass tube can follow the rotation of roller and rotate in journey, can thus reduce left saw blade and right saw blade presses on glass tube
Cutting force is not easy that glass tube is made to be crushed easily, improves the cutting stability of glass tube, and also achieves the automatic of glass tube
Change cutting, improves the cutting efficiency of glass tube.
In the cutting machine of above-mentioned improved glass tube, being fixed on the working plate edge can prevent water to be detached from
The water-stop sheet of working plate, working plate lower section are detachably provided with water tank, are offered on the working plate
Several return ports being connected with water tank.Water-stop sheet is conducive to concentrate in the water flowed out from left outlet pipe and right outlet pipe
On working plate, and water tank is flowed back to by return port, meanwhile, it, also can be by glass powder with moisture with the reflux of moisture
Reflux be uniformly collected in water tank, focused on.Since water tank is detachably arranged on working plate, more
Add and facilitates processing glass powder.
In the cutting machine of above-mentioned improved glass tube, the water supply installation includes water inlet supervisor and water pump, described
Water inlet be responsible for one end be blind end, water inlet supervisor the other end be connected with the outlet pipe of water pump, the water inlet pipe of the water pump with
Above-mentioned water tank is connected, and filter screen is additionally provided on the nozzle of the water inlet pipe of the water pump, is opened on water inlet supervisor
Equipped with left connection hole and right intercommunicating pore, the left connection hole is connected with the water inlet end of above-mentioned left outlet pipe, the right company
Through-hole is connected with the water inlet end of above-mentioned right outlet pipe.Filter screen can prevent glass powder from flowing back again under the action of water pump
In being responsible for water inlet, the blocking being responsible for into water is caused.Filter screen may be used the materials such as asbestos and be made, this is less susceptible to make small
Glass powder passes through.
In the cutting machine of above-mentioned improved glass tube, the roller is made of rubber material, the roller
Mounting hole is offered in both ends of the surface, and bearing is respectively and fixedly provided in the mounting hole, peace is respectively and fixedly provided in the inner ring of the bearing
Axis is filled, the installation axle is separately fixed in the teeth of left conveyance gear and right conveyance gear.Since roller is to use rubber
Made of material, this can increase the friction coefficient between roller and glass tube, to be not easy to make glass tube detachment roller easily,
It is better able to keep the stability of glass tube cutting in the cutting process of glass tube.
In the cutting machine of above-mentioned improved glass tube, the actuating unit includes feeder motor and shaft coupling, institute
The feeder motor stated is fixed on above-mentioned working plate, and one end of the shaft coupling is connected with the output shaft of feeder motor, institute
The other end for stating shaft coupling is connected with above-mentioned rotation axis.The other end of rotation axis is mounted on by bearing in mounting base, is passed through
Feeder motor and shaft coupling drive rotation axis rotation, and glass tube can be made to be conveyed more in left conveyance gear and right conveyance gear
Stablize.
In the cutting machine of above-mentioned improved glass tube, controller, the control are additionally provided on the working plate
Device processed is connected by circuit with above-mentioned left motor, right motor, feeder motor and water pump respectively.Controller is programmable for PLC
Controller or singlechip controller, after opening feeder motor, signal is passed to controller by feeder motor, and controller is opened automatically
Left motor, right motor and water pump are opened, it is convenient and simple using a key operation.
In the cutting machine of above-mentioned improved glass tube, protective cover is additionally provided with outside the left saw blade and right saw blade.It is anti-
Shield is fixed by screws on working plate, it can be prevented, and external impurities from influencing left saw blade and right saw blade cuts glass tube
It cuts.
In the cutting machine of above-mentioned improved glass tube, the water storage chamber interior wall is equipped with liquid level sensor, water storage
Alarm one is fixed on box outer wall, liquid level sensor and alarm one are connected by circuit with above-mentioned controller, described
The distance between the high-order probe of liquid level sensor and working plate are 2~5cm, the low level probe of the liquid level sensor and storage
The distance between water tank bottom plate is 2~5cm.When the low level probe of liquid level sensor senses the liquid level in water tank less than setting
When the high-order probe of value or liquid level sensor senses that the liquid level in water tank is higher than setting value, alarm one is alarmed, simultaneously
The color that alarm is shown is red, and operating personnel is prompted to carry out benefit draining to water tank in time.
In the cutting machine of above-mentioned improved glass tube, sensor, water tank are additionally provided on the water storage chamber interior wall
Alarm two is further fixed on outer wall, the distance between described sensor distance water tank bottom plate is 6~10cm, the biography
Sensor and alarm two are connected by circuit with above-mentioned controller.When the height of glass powder in sensor sensing to water tank
When degree is greater than the set value, alarm two is alarmed, while the color that alarm is shown is yellow, prompts the storage of operating personnel's timely processing
Glass powder in water tank.
In the cutting machine of above-mentioned improved glass tube, the water tank is made of transparent glass material, institute
It states and offers graduation mark on the side of water tank.The water surface in water tank height is conveniently watched using water tank made of glass material
Degree and glass powder height.
Compared with prior art, the cutting implement of this improved glass tube has the advantage that:
1, the present invention realizes the installation of glass tube by roller, then the axially position of glass tube is realized by positioning disc,
Glass tube can be made to keep stablizing in cutting process, glass tube is carried out to stablize cutting to realize, be not easy to keep glass tube broken
It is broken.
2, water cycle may be implemented by water supply installation in the present invention, not only contributes to the absorption of glass powder, also helps
To in running order left saw blade and right saw blade play cooling effect.
3, the alarm one in the present invention and alarm two have the function of that warning, alarm one are alarmed, and prompt operator
Member carries out benefit draining to water tank in time;Alarm two is alarmed, and the glass powder in operating personnel's timely processing water tank is prompted.
4, since the roller between left conveyance gear and right conveyance gear can rotate, glass tube is in cutting
It can also be rotated between two rollers in the process, can thus reduce left saw blade and right saw blade presses on cutting on glass tube
Power is not easy that glass tube is made to be crushed easily, improves the cutting stability of glass tube.
5, cutting efficiency of the present invention is high, high degree of automation.
Description of the drawings
Fig. 1 is the structural schematic diagram of the present invention;
Fig. 2 is the positive structure diagram of the present invention;
Fig. 3 is the overlooking structure diagram of the present invention.
In figure, 1, working plate;2, left motor;3, right motor;4, left saw blade;5, right saw blade;6, rotation axis;7, left conveying
Gear;8, right conveyance gear;9, roller;10, positioning disc;11, left outlet pipe;12, right outlet pipe;13, water-stop sheet;14, it stores up
Water tank;15, water pump;16, water inlet supervisor;17, feeder motor;18, shaft coupling;19, protective cover;20, controller;21, alarm
One;22, alarm two;23, glass tube.
Specific implementation mode
Following is a specific embodiment of the present invention in conjunction with the accompanying drawings, technical scheme of the present invention will be further described,
However, the present invention is not limited to these examples.
As shown in Figure 1,2 and 3, the cutter device in a kind of glass tubing cutter, including working plate 1, on working plate 1
Equipped with mutual corresponding left motor 2 and right motor 3, the output shaft of the output shaft of left motor 2 and right motor 3 with gravity direction phase
Vertically, the output shaft and the two of the output shaft of left motor 2 towards right motor 3 are on the same line, the output shaft of left motor 2
On be fixed with rounded left saw blade 4, rounded right saw blade 5, left saw blade 4 and right saw are fixed on the output shaft of right motor 3
There is gap between piece 5.It is further fixed on a guide rail parallel with the output shaft of left motor 2 on working plate 1, is slided in guide rail
It is provided with sliding block one and sliding block two, sliding block one and sliding block two are oppositely arranged, and left motor 2 is fixed by screws on sliding block one, right
Motor 3 is fixed by screws on sliding block two, the relative motion in guide rail by sliding block one and sliding block two, to adjust left saw blade
4 and right saw blade 5 spacing, be cut into the glass tube 23 of different length, with adapt to production and processing needs.
Rotation axis 6 is additionally provided on working plate 1, rotation axis 6 is parallel with the output shaft of left motor 2, and rotation axis 6 is in
The side of the output shaft of left motor 2.It is arranged on 6 one end of rotation axis and is fixed with mutual corresponding left conveyance gear 7 and right conveying
Gear 8, and the end of rotation axis 6 is mounted on by bearing in mounting base, mounting base is fixed on working plate 1, left conveying tooth
It is equipped with the roller 9 that can be rotated between each teeth and the corresponding teeth of right conveyance gear 8 of wheel 7, left conveyance gear 7
The teeth of teeth and right conveyance gear 8 can be in the gap formed between left saw blade 4 and right saw blade 5;6 other end of rotation axis with
One can drive its actuating unit rotated to be connected, which includes feeder motor 17 and shaft coupling 18, and feeder motor 17 is logical
Screw is crossed to be fixed on working plate 1, one end of shaft coupling 18 is connected with the output shaft of feeder motor 17, shaft coupling 18 it is another
End is connected with rotation axis 6, drives rotation axis 6 to rotate by feeder motor 17 and shaft coupling 18, and glass tube 23 can be made left defeated
It send to convey in gear 7 and right conveyance gear 8 and more stablize.It is also arranged in rotation axis 6 and is fixed with positioning disc 10, positioning disc
10 between shaft coupling 18 and left conveyance gear 7, and one end of glass tube 23 offers the groove in circular ring shape along its circumferential direction, recessed
The width of slot is equal with the thickness of positioning disc 10, and positioning disc 10 can snap onto in the groove of glass tube 23.Specifically, it rolls
Cylinder 9 is offered mounting hole in the both ends of the surface of roller 9, bearing, bearing is respectively and fixedly provided in mounting hole using rubber material
Inner ring in be respectively and fixedly provided with installation axle, installation axle is separately fixed in the teeth of left conveyance gear 7 and right conveyance gear 8.Due to
Roller 9 is using made of rubber material, this can increase the friction coefficient between roller 9 and glass tube 23, to be not easy to make glass
Detachment roller 9 easily of glass pipe 23 are better able to the stability for keeping glass tube 23 to cut in the cutting process of glass tube 23.By
It is also that can rotate in roller 9, glass tube 23 can follow the rotation of roller 9 and rotate in cutting process, can thus subtract
Small left saw blade 4 and right saw blade 5 press on the cutting force on glass tube 23, are not easy that glass tube 23 is made to be crushed easily, improve glass
The cutting stability of pipe 23, and the automation cutting of glass tube 23 is also achieved, improve the cutting efficiency of glass tube 23.
The top of left conveyance gear 7 and right conveyance gear 8 is additionally provided with left outlet pipe 11 and right water outlet in arc-shaped respectively
Pipe 12,11 one end of left outlet pipe are blind end, and 11 other end of left outlet pipe is water inlet end, and 12 one end of right outlet pipe is blind end,
12 other end of right outlet pipe is water inlet end, and the left apopore towards left saw blade 4, right water outlet are offered on the tube body of left outlet pipe 11
The right apopore towards right saw blade 5 is offered on the tube body of pipe 12.Being fixed on 1 edge of working plate can prevent water to be detached from work
The water-stop sheet 13 of platen 1,1 lower section of working plate are detachably provided with water tank 14, several and water storage are offered on working plate 1
The return port that case 14 is connected, water tank 14 is made of transparent glass material, and quarter is offered on the side of water tank 14
Line is spent, the water surface elevation in water tank 14 and product are conveniently watched in water tank 14 using water tank made of glass material 14
Glass powder height.Water-stop sheet 13 is conducive to the water flowed out from left outlet pipe 11 and right outlet pipe 12 concentrating on working plate
On 1, and water tank 14 is flowed back to by return port, meanwhile, it, also can be by glass powder with the reflux of moisture with the reflux of moisture
It is uniformly collected in water tank 14, is focused on.The lower section of working plate 1 is provided with a holder, and four are provided on holder
The rectangular cross bar of rhizosphere, water tank 14 in a rectangular parallelepiped shape, and the front-back of water tank 14 and are wherein welded with one on one side
Locating piece, by the way that locating piece to be placed on wherein three cross bars of holder, so that it may to realize that the installation of water tank 14, formation can
Dismounting is fixed, more convenient processing glass powder.The water inlet end of the water inlet end of left outlet pipe 11 and right outlet pipe 12 is supplied with one
Water installations are connected, which includes water inlet supervisor 16 and water pump 15, and 16 one end of water inlet supervisor are blind end, water inlet supervisor 16
The other end is connected with the outlet pipe of water pump 15, and the water inlet pipe of water pump 15 is connected with water tank 14, the water inlet pipe of water pump 15
It is additionally provided with filter screen on nozzle, left connection hole and right intercommunicating pore, left connection hole and left outlet pipe are offered on water inlet supervisor 16
11 water inlet end is connected, and right intercommunicating pore is connected with the water inlet end of right outlet pipe 12.Filter screen can prevent glass powder from existing
It is flowed back into again under the action of water pump 15 into water supervisor 16, causes the blocking into water supervisor 16.Asbestos may be used in filter screen
Equal materials are made, this is less susceptible to that small glass powder is made to pass through.
In the present embodiment, a PLC programmable controller 20 is additionally provided on the outer wall of water tank 14, the PLC programmable controls
Device 20 processed is connected by circuit one with left motor 2, is connected with right motor 3 by circuit two, and circuit three and conveying electricity are passed through
Machine 17 is connected, and is connected with water pump 15 by circuit four.In the keying program control of motor, when unlatching feeder motor 17
Afterwards, signal will be passed to controller 20 by feeder motor 17, and instruction control unit 20 automatically turns on left motor 2, right motor 3 and water
Pump 15, to realize the capable of being opened by one key of left motor 2, right motor 3, feeder motor 17 and water pump 15, had both been facilitated using a key operation
It is again simple.A wherein inner wall for water tank 14 is equipped with liquid level sensor, and alarm 1, liquid are fixed on 14 outer wall of water tank
Level sensor is connected by circuit five with PLC programmable controller 20, and alarm 1 passes through circuit six and PLC programmable controls
Device 20 processed is connected, and liquid level sensor has high-order probe and low level probe, high-order probe and the working plate 1 of liquid level sensor
The distance between be 3cm, low level probe and the distance between 14 bottom plate of water tank of liquid level sensor are 3cm.Work as level sensing
The low level probe of device senses that the liquid level in water tank 14 senses water tank less than the high-order probe of 3cm or liquid level sensor
When liquid level in 14 is higher than 3cm, alarm 1 is alarmed, while the color that show of alarm is red, prompt operating personnel and
When benefit draining is carried out to water tank 14.It is additionally provided with sensor on 14 inner wall of water tank, alarm is further fixed on 14 outer wall of water tank
Device 2 22, the distance between 14 bottom plate of sensor distance water tank are 8cm, and sensor passes through circuit seven and PLC PLC technologies
Device 20 is connected, and alarm 2 22 is connected by circuit eight with PLC programmable controller 20.When sensor sensing to water tank
When the height of glass powder is more than 8cm in 14, alarm 2 22 is alarmed, while the color that alarm is shown is yellow, prompts behaviour
Make the glass powder in personnel's timely processing water tank 14.
More specifically, the rewinding case for the glass tube 23 that a collection is cut down, rewinding case are further fixed on working plate 1
With feed hopper, feed hopper is in the positive front lower place of left conveyance gear 7 and right conveyance gear 8, is completed when glass tube 23 is cut, and
Under the rotation of rotation axis 6, continuation operate forward, installation glass tube 23 teeth be slowly changed into from upward state it is downward
State, glass tube 23 can rely on the gravity of its own to be detached from teeth, slide in feed hopper, and be finally collected in rewinding case
In.A scrap collecting tank is further fixed on working plate 1, scrap collecting tank is in the underface of 23 cut point of glass tube, from a left side
23 waste material of glass tube under being sawed on saw blade 4 and on right saw blade 5 can be fallen in the scrap collecting tank, be collected to it to convenient
Middle processing.
In the present embodiment, it is additionally provided with protective cover 19 outside left saw blade 4 and right saw blade 5, which uses iron sheet material
It is made, and protective cover 19 is fixed by screws on working plate 1, entire left saw blade 4 and right saw blade 5 is surrounded, it is outer to prevent
Boundary's sundries influences the cutting of left saw blade 4 and right saw blade 5 to glass tube 23.
The cutting machine of this improved glass tube, operation principle be it is such, first, by glass tube 23 be put into two it is adjacent
Roller 9 between, and the toroidal cavity on glass tube 23 is made to snap onto in the positioning disc 10 in rotation axis 6, completes glass
The installation and positioning of glass pipe 23;Then, feeder motor 17 is opened, 6 turns of rotation axis is driven by feeder motor 17 and shaft coupling 18
Dynamic, left conveyance gear 7 and right conveyance gear 8 and then rotate, and the glass tube 23 to be placed on roller 9 also can be rotated and then;
Then, under the order of PLC programmable controller 20, left motor 2, right motor 3 and water pump 15 are opened, the glass on roller 9
Pipe 23 turns to when being contacted with left saw blade 4 and right saw blade 5, and left saw blade 4 and right saw blade 5 can cut glass tube 23
, in cutting process, can also respectively it be sprayed water to left saw blade 4 and right saw blade 5 by left outlet pipe 11 and right outlet pipe 12,
The glass powder cut down from glass tube 23 is absorbed, preferably to be recycled to it, but also left saw can be cooled down
Piece 4 and right saw blade 5;Finally, after the completion of the cutting of glass tube 23, using glass tube 23, the gravity of itself disengages it from roller 9, and
It is collected with rewinding case.
Specific embodiment described herein is only an example for the spirit of the invention.Technology belonging to the present invention is led
The technical staff in domain can make various modifications or additions to the described embodiments or replace by a similar method
In generation, however, it does not deviate from the spirit of the invention or beyond the scope of the appended claims.
Although 1, working plate is used more herein;2, left motor;3, right motor;4, left saw blade;5, right saw blade;6、
Rotation axis;7, left conveyance gear;8, right conveyance gear;9, roller;10, positioning disc;11, left outlet pipe;12, right outlet pipe;
13, water-stop sheet;14, water tank;15, water pump;16, water inlet supervisor;17, feeder motor;18, shaft coupling;19, protective cover;20, it controls
Device processed;21, alarm one;22, alarm two;23, the terms such as glass tube, but it does not preclude the possibility of using other terms.
The use of these items is only for more easily describe and explain the essence of the present invention;It is additional to be construed as any type
Limitation all disagreed with spirit of that invention.