CN104891099B - A kind of new stacking lead pig conveying device - Google Patents
A kind of new stacking lead pig conveying device Download PDFInfo
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- CN104891099B CN104891099B CN201510314761.9A CN201510314761A CN104891099B CN 104891099 B CN104891099 B CN 104891099B CN 201510314761 A CN201510314761 A CN 201510314761A CN 104891099 B CN104891099 B CN 104891099B
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- chain
- lead pig
- stacking
- lifting platform
- platform mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/30—Arranging and feeding articles in groups
- B65B35/50—Stacking one article, or group of articles, upon another before packaging
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
Abstract
The present invention relates to a kind of new stacking lead pig conveying device, belong to pyro metallurgical plant technical field, described new stacking lead pig conveying device mainly includes rectangle stacking lifting platform mechanism, chain, Double bearing support driven sprocket, track, motor reducer, reductor sprocket wheel, drive sprocket, driving chain, frame, driving shaft, driven shaft, CB controllers, touch-screen；The present invention makes rectangle stacking lifting platform mechanism according to the electric lead pig dimensional standards of national 1#, directly dropped down onto after rectangle stacking lifting platform mechanism five layers of lead pig of stacking on chain, chain is driven to rotate by motor reducer, and control lead pig to fix walking certain distance by CB, stacking lead pig is sent to packed locations, be easy to worker to pack；The present invention has compact conformation, high, simple to operate automaticity, dependable performance, a remarkable advantage such as convenient to carry out, and what is more important improves the packing type quality of electric lead pig, and can with multiple station concurrent activities, work continuously.
Description
Technical field
The invention belongs to pyro metallurgical plant technical field, specifically, it is related to a kind of new stacking lead pig conveying device.
Background technology
The casting of lead pig in industry completes casting, stacking, conveying, baler mainly by a kind of lead pig linear ingot casting
Make, but linear ingot casting uses stacking lead pig roller conveying device, the principle of device brief introduction in industry：Five layers of lead pig stacking
Afterwards, the near low level of lifting platform, conveying roll is pushed to by handler structure, and manually button control motor reducer is run, electricity
Machine reductor drives active roll tube and passive roller to rotate by chain drive, when stacking lead pig is placed in roller surface, roller
Stacking lead pig is transported to by packing position by frictional force.By use closely for many years, there are some shortcomings in the kind of drive：First,
Stacking lead pig through roller friction conveying after, bottom lead pig stress is larger, misaligned, cause stacking lead pig pack quality compared with
Difference；Second, active roll tube, passive roller, chain spoilage are higher；3rd, the low problem of encapsulating security coefficient.Have a strong impact on straight
Line ingot casting machine equipment operation ratio and electric lead quality.It is domestic not find that lead pig linear ingot casting stacking conveying device has and more had at present
The relatively low improvement device of effect, fault rate.
Therefore, how by designing a kind of new stacking lead pig induction system with solve in industry use lead pig straight line ingot casting
Stacking that machine exists always is irregular, standby redundancy is costly, the low problem of safety coefficient, improves existing Conveyor structure
Shortcoming is particularly important.
The content of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of new stacking lead pig conveying device, row is solved
The stacking that is existed always using stacking lead pig roller conveying device in the industry is irregular, standby redundancy is costly, safety coefficient is low
Problem, and invent successful implementation to the same industry have start, leading action.
In order to achieve the above object, the present invention proposes following technical scheme：
Described new stacking lead pig conveying device mainly includes rectangle stacking lifting platform mechanism 1, chain I 2, twin shaft
Bearing driven sprocket 3, track 4, motor reducer 5, reductor sprocket wheel 6, drive sprocket 7, driving chain 8, frame 9, driving shaft
10th, two tracks 4 are installed in driven shaft 11, chain II 12, lead pig palletizing apparatus 13, described frame 9, frame 9
One end is provided with driving shaft 10, and the other end, which is provided with driven shaft 11, driving shaft 10, is provided with drive sprocket 7, on driven shaft 11
Double bearing support driven sprocket 3 is installed, drive sprocket 7 passes through chain I 2 and chain with Double bearing support driven sprocket 3
II 12 connections, chain I 2, which is located at chain II 12 on the top of two tracks 4, described motor reducer 5, to be set
There is reductor sprocket wheel 6, reductor sprocket wheel 6 is connected by driving chain 8 with drive sprocket 7, described rectangle stacking lifting platform machine
Structure 1 is arranged on the end of chain I 2 and chain II 12, and is located between chain I 2 and chain II 12, square
The upper right side of shape code pile lifting platform mechanism 1 is provided with lead pig palletizing apparatus 13.
The length of described chain I 2 and chain II 12 is 12m, chain I 2 and chain II 12
Centre-to-centre spacing is 420mm, and the size of described rectangle stacking lifting platform mechanism 1 is 600*400mm.
Described motor reducer 5 is connected with lead pig palletizing apparatus 13 and CB controllers 14, is provided with CB controllers 14
Touch-screen 15.
The material of described track 4 is manganese steel.
The present invention has the advantage that compared with true form pile lead pig roller conveying device：
1st, the present invention realizes automatically controlling for the stations such as stacking, chain walking using touch-screen and CB controllers,
So that simple operation, automaticity is improved, speed of production is accelerated, production efficiency is improved.
2nd, compared to former roller conveying device, the chain conveying mechanism that the present invention is used can be well by the weight of lead pig
It is distributed on whole chain and track, makes the reduction of damage of components rate, spare part expense declines, equipment downtime rate reduction so that whole
The fault rate reduction of individual conveying device.
3rd, new stacking lead pig conveying device uses chain and track as conveying mechanism, using a set of decelerating through motor
Machine is as the power set of whole chain, and afterbody is using independent Double bearing support driven sprocket mechanism adjustable chain tensioning journey
Degree, it is ensured that weight is uniformly distributed so that the structure and principle of this conveying device are simplified.
4th, the present invention has compact conformation, high, simple to operate automaticity, dependable performance, convenient to carry out etc. significantly excellent
Point, what is more important improves the packing type quality of electric lead pig and reduces the intensity of packing, in the same industry compared to
Traditional conveying roll has larger advantage, and can be with multiple station concurrent activities, the device of continuous production operation.
Brief description of the drawings
Fig. 1 is structural representation of the invention；
Fig. 2 is top view of the invention；
The process chart that Fig. 3 uses for the present invention.
In figure, 1- rectangle stacking lifting platforms mechanism, 2- chains I, 3- Double bearing supports driven sprocket, 4- tracks, 5- electricity
Machine reductor, 6- reductors sprocket wheel, 7- drive sprockets, 8- driving chains, 9- frames, 10- driving shafts, 11- driven shafts, 12- are defeated
Send chain II, 13- lead pigs palletizing apparatus, 14-CB controllers, 15- touch-screens, 16- stacking lead pigs.
Embodiment
Below in conjunction with the embodiment of the present invention and accompanying drawing, the technical scheme in the embodiment of the present invention is carried out clear, complete
Ground is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.Based on this hair
Embodiment in bright, the every other implementation that those of ordinary skill in the art are obtained under the premise of creative work is not made
Example, belongs to the scope of protection of the invention.
Embodiment 1
New stacking lead pig conveying device as shown in Figure 1 and Figure 2 mainly includes rectangle stacking lifting platform mechanism 1, carrier chain
Bar I 2, Double bearing support driven sprocket 3, track 4, motor reducer 5, reductor sprocket wheel 6, drive sprocket 7, driving chain 8, frame
9th, two tracks 4 are installed in driving shaft 10, driven shaft 11, chain II 12, lead pig palletizing apparatus 13, described frame 9,
One end of frame 9 is provided with driving shaft 10, and the other end is provided with driven shaft 11, driving shaft 10 and is provided with drive sprocket 7, driven
Double bearing support driven sprocket 3 is installed on axle 11, drive sprocket 7 and Double bearing support driven sprocket 3 by chain I 2 with it is defeated
Send chain II 12 to connect, chain I 2 and the rate of tension of chain II 12 can adjust by Double bearing support driven sprocket 3, prevent
Chain I 2 loosens with chain II 12, it is ensured that chain I 2 can normally work with chain II 12；
Chain I 2 is located at the top of two tracks 4 with chain II 12, and so the distribution of weight of lead pig can exist well
On whole chain I 2, chain II 12 and track 4, it is ensured that being uniformly distributed for lead pig weight, make new stacking lead
The damage of components rate reduction of ingot conveying device, spare part expense declines, the reduction of equipment downtime rate；On described motor reducer 5
Reductor sprocket wheel 6 is provided with, reductor sprocket wheel 6 is connected by driving chain 8 with drive sprocket 7, using a set of motor reducer 5
As chain I 2 and the power of chain II 12 so that the power source stable and consistent of whole device, and cause this hair
Bright simplifies the structure；Described rectangle stacking lifting platform mechanism 1 is arranged on the end of chain I 2 and chain II 12,
And positioned between chain I 2 and chain II 12, the upper right side of rectangle stacking lifting platform mechanism 1 is provided with lead pig stacking
Device 13, lead pig palletizing apparatus 13 by lead pig stacking in rectangle stacking lifting platform mechanism 1, under rectangle stacking lifting platform mechanism 1
Stacking lead pig 16 can be seated in after drop on chain I 2 and chain II 12.
The length of described chain I 2 and chain II 12 is 12m, chain I 2 and chain II 12
Centre-to-centre spacing is 420mm, and this centre-to-centre spacing ensure that lead pig packing groove can wear steel band substitution roller, it is ensured that the weight of stacking lead pig 16
Amount can be uniformly distributed；The size of described rectangle stacking lifting platform mechanism 1 is that length is 600mm, and width is 400mm, rectangle
The size of stacking lifting platform mechanism 1 is made according to the electric lead pig dimensional standards of national 1#, and the width of rectangle stacking lifting platform mechanism 1
Degree is less than the centre-to-centre spacing of chain I 2 and chain II 12, it is ensured that rectangle stacking lifting platform mechanism 1 is in rise and fall
During do not influence the work of chain I 2 and chain II 12, and rectangle stacking lifting platform mechanism 1 decline after can be by code
Pile lead pig 16 is directly dropped down onto on chain I 2 and chain II 12, to complete the conveying and follow-up work of stacking lead pig 16.
The course of work：Lead pig palletizing apparatus 13 after 25 yards of stacking lead pig 5 layer, passes through in rectangle stacking lifting platform mechanism 1
Rectangle stacking lifting platform mechanism 1 declines, and stacking lead pig 16 is down to chain I 2, on chain II 12, stacking lead pig 16
The walking on track 4 under the driving of motor reducer 5, stacking lead pig 16 is dragged with chain I 2, chain II 12
To requiring position.
Embodiment 2
Chain I 2 is 12 meters with the length of chain II 12, is 30cm according to the distance between stacking lead pig 16, defeated
Chain I 2 is sent to have 14 yards of stacking lead pigs 16 after being fully loaded with chain II 12；Chain I 2 drives every with chain II 12
The time of the walking of code stacking lead pig 16 is necessarily less than the code layer time of five blocks of lead pigs, so can just make rectangle stacking lifting platform mechanism
1 rise when without impinging on previous code stacking lead pig, it is ensured that rectangle stacking lifting platform mechanism 1 can safety rising；In embodiment 1
On the basis of, stacking and chain of the lead pig palletizing apparatus 13 to lead pig are realized using the CB controllers 14 with touch-screen 15
I 2, the walking of chain II 12, the time for controlling every yard of five blocks of lead pigs is 50 seconds, and chain I 2 and chain II 12
The travel time for driving previous code stacking lead pig 16 to reach home is 22 seconds（I.e. needed for the width of walking stacking lead pig 16
Time is 22 seconds）, it is ensured that there is a time difference in the stacking of lead pig, safe can be operated with conveying.
CB controllers are commercially available ripe element, and the realization of its concrete function is independent of internal software program.
It is with the technological process of the invention coordinated：Code is carried out to lead pig using the control lead pig of CB controllers 14 palletizing apparatus 13
Pile, in rectangle stacking lifting platform mechanism 1 after 25 yards of stacking lead pig 5 layer, rectangle stacking lifting platform mechanism 1 declines, stacking lead pig
16 directly drop down onto chain I 2, on chain II 12, when rectangle stacking lifting platform mechanism 1 continues to drop to zero-bit, zero-bit
Signal is passed to CB controllers 14 by proximity switch, the program of CB controllers 14 is changed by touch-screen 15, so that CB controllers
14 make the automatic start of motor reducer 5, so that motor reducer 5 drives chain I 2 to be walked with chain II 12, by code
Pile lead pig 16, which is dragged to, requires position.
The present invention realizes automatically controlling for the stations such as stacking, chain walking using touch-screen and CB controllers, makes
Simple operation is obtained, automaticity improves, accelerates speed of production, improve production efficiency；Convey and fill compared to former roller
Put, the chain conveying mechanism that the present invention is used can make zero well by the distribution of weight of lead pig on whole chain and track
Parts damages rate is reduced, and spare part expense declines, the reduction of equipment downtime rate so that the fault rate reduction of whole conveying device；It is new
Stacking lead pig conveying device, as conveying mechanism, is conveyed using chain and track using a set of motor reducer as whole
The power set of chain, afterbody uses independent Double bearing support driven sprocket mechanism adjustable chain tensioning degree, it is ensured that weight
It is uniformly distributed so that the structure and principle of this conveying device are simplified；The present invention have compact conformation, automaticity it is high,
The remarkable advantage such as simple to operate, dependable performance, convenient to carry out, what is more important improve electric lead pig packing type quality and
The intensity of packing is reduced, there is larger advantage compared to traditional conveying roll in the same industry, and can be with multiple stations
Concurrent activity, the device of continuous production operation.
Finally illustrate, preferred embodiment above is merely illustrative of the technical solution of the present invention and unrestricted, although logical
Cross above preferred embodiment the present invention is described in detail, it is to be understood by those skilled in the art that can be
Various changes are made to it in form and in details, without departing from claims of the present invention limited range.
Claims (1)
1. a kind of new stacking lead pig conveying device, it is characterised in that：Described new stacking lead pig conveying device mainly includes
Rectangle stacking lifting platform mechanism, chain I, Double bearing support driven sprocket, track, motor reducer, reductor sprocket wheel, active
Two are provided with sprocket wheel, driving chain, frame, driving shaft, driven shaft, chain II, lead pig palletizing apparatus, described frame
Bar track, the material of described track is manganese steel；One end of frame is provided with driving shaft, and the other end is provided with driven shaft, actively
It is provided with axle on drive sprocket, driven shaft and Double bearing support driven sprocket is installed, drive sprocket and Double bearing support driven sprocket
It is connected by chain I with chain II, described chain I and the length of chain II are 12m, chain
I is 420mm with the centre-to-centre spacing of chain II, and the size of described rectangle stacking lifting platform mechanism is 600*400mm；Carrier chain
Bar I, which is located at chain II on the top of two tracks, described motor reducer, is provided with reductor sprocket wheel, deceleration chain
Wheel is connected by driving chain with drive sprocket, and described rectangle stacking lifting platform mechanism is arranged on chain I and carrier chain
The end of bar II, and positioned between chain I and chain II, the upper right side of rectangle stacking lifting platform mechanism is provided with lead
Ingot palletizing apparatus；Described motor reducer is connected with lead pig palletizing apparatus and CB controllers, and touch is provided with CB controllers
Screen.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510314761.9A CN104891099B (en) | 2015-06-10 | 2015-06-10 | A kind of new stacking lead pig conveying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510314761.9A CN104891099B (en) | 2015-06-10 | 2015-06-10 | A kind of new stacking lead pig conveying device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104891099A CN104891099A (en) | 2015-09-09 |
| CN104891099B true CN104891099B (en) | 2017-08-15 |
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ID=54024154
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510314761.9A Active CN104891099B (en) | 2015-06-10 | 2015-06-10 | A kind of new stacking lead pig conveying device |
Country Status (1)
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| CN (1) | CN104891099B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108382813B (en) * | 2018-03-30 | 2024-01-30 | 云南驰宏资源综合利用有限公司 | Full-automatic stacking conveying scratch-proof correction ingot pushing device for electric lead ingot |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3985225A (en) * | 1975-03-05 | 1976-10-12 | Sergei Alexeevich Baum | Chain conveyor with support chain |
| US4966672A (en) * | 1988-08-26 | 1990-10-30 | National Semiconductor Corporation | Electrolytic apparatus with unequal legged basket-carrier |
| CN201287188Y (en) * | 2008-04-02 | 2009-08-12 | 河南豫光金铅股份有限公司 | Rotary stacker mechanism used on electric lead casting machine |
| CN201922002U (en) * | 2011-01-29 | 2011-08-10 | 湖南江冶机电科技有限公司 | Lead-antimony alloy ingot casting unit |
| CN202193402U (en) * | 2011-05-16 | 2012-04-18 | 安徽奥力机械科技有限公司 | Conveying system of full-automatic lead ingot granulating machine |
| CN202897377U (en) * | 2012-11-01 | 2013-04-24 | 余华乔 | Lead pig conveying mechanism for lead pig cold granulator |
| CN204751264U (en) * | 2015-06-10 | 2015-11-11 | 云南驰宏锌锗股份有限公司 | Novel pile up neatly lead pig is carried device |
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