A kind of paper tube detects machine
Technical field
The present invention relates to a kind of paper tube and detect machine.
Background technology
Paper tube is the object of the tubulose that paper paper is processed into, existing paper tube all needs to detect paper tube after manufacture, existing detection operation is all by manually detecting, within this week, detection mode efficiency is low, and the labour intensity of workman is large, easily causes testing staff's eye fatigue, criterion may change, the judgement of flaw is determined by the experience of each testing staff, lacks objectivity without standard rule, easily occurs situation that is undetected and flase drop.
Summary of the invention
The technical problem to be solved in the present invention is just to provide a kind of paper tube and detects machine, can well solve existing paper tube and detect the defect existed.
In order to solve the problems of the technologies described above, the present invention is achieved by the following technical solutions: a kind of paper tube detects machine, comprise frame, be arranged on the feed arrangement of frame front end and be arranged on the drawing mechanism of frame tail end, described frame between feed arrangement and drawing mechanism is provided with the Control Component controlling paper tube and rotate, described frame above Control Component is provided with the first video camera being convenient to take paper tube surface, the frame of feed arrangement discharging opening is provided with the second video camera being convenient to take paper tube two end faces, described frame is provided with for judging the PC that paper tube quality is qualified, described first video camera is all connected with PC with the second video camera.
Preferably, described Control Component comprises the first rotating disk, second rotating disk, be arranged on length-adjustable connector between the first rotating disk and the second rotating disk, described second rotating disk is provided with several rotary jacking heads driving paper tube to rotate, described frame is provided with the driven unit driving rotary jacking head to rotate, described first rotating disk is provided with several promotions pushed to by paper tube on rotary jacking head and comes directly towards, described second rotating disk is connected with the Power Component driving connector to rotate, described Power Component is provided with the spacing detection ring driving rotary jacking head to rotate, connector motion is driven to make it drive the first rotating disk and the second rotating disk to move in a circle by Power Component, by promoting top, paper tube is pushed on rotary jacking head, and drive rotary jacking head to drive paper tube to rotate by spacing detection ring, be convenient to the detection of paper tube, ensure that the stationarity of paper tube when rotating detection, decrease the obscission of paper tube, spacing between first rotating disk and the second rotating disk is arranged to adjustable length, the paper tube that can adapt to different length detects, Practical Performance is high.
Preferably, described connector comprises the splined shaft be arranged on the first rotating disk and the splined hub be arranged on the second rotating disk, described splined shaft is through the first rotating disk, described first rotating disk is provided with the via hole type annulus coordinated with splined shaft, described via hole type annulus is provided with control first rotating disk control device movable on splined shaft, described control device comprises the fixed block be arranged on via hole type annulus and the slide block be movably connected on fixed block, described fixed block is provided with the dovetail groove being convenient to skid, described slide block is provided with the guide rail matched with dovetail groove, described Power Component comprises motor, the shaft coupling being arranged on the decelerator on motor and being arranged on decelerator, described shaft coupling is connected with splined shaft, described second rotating disk is provided with the bearing block be convenient to shaft coupling and installed, described spacing detection ring is fixedly connected on bearing block, splined shaft is connected with splined hub reliably, centring property is high, intensity during rotation between splined shaft and splined hub slackens little, easy to process, long service life, and it is movable on splined shaft to control the first rotating disk by Control Component, thus the spacing that have adjusted between the first rotating disk and the second rotating disk, make its paper tube adapting to different model carry out rotation to detect, via hole type annulus ensure that the bonding strength of splined shaft, stable transmission, slided in dovetail groove by the guide rail on slide block, thus make the second rotating disk movable on splined shaft, animation effect is good, dovetail groove improves movable reliability, stability is good, electric machine rotation slows down by the motion of shaft coupling drive splined shaft through decelerator, thus drive the first rotating disk and the second rotating disk to move in a circle, connect reliable, easy for installation, can regulate motor speed according to demand, Practical Performance is good.
Preferably, described rotary jacking head is eight, eight described rotary jacking heads are evenly distributed on the second rotating disk, described rotary jacking head comprises the rotating shaft be rotatably connected on the second rotating disk, the V belt wheel being arranged on the directive wheel in rotating shaft and being arranged in rotating shaft, described rotating shaft is provided with the trim ring of a V belt wheel locking in rotating shaft, described second rotating disk is provided with the link be convenient to rotating shaft and installed, described driven unit drives a V belt wheel to be rotationally connected, eight paper tubes can be adapted to and carry out rotation detection successively, unaffected when ensure that paper tube rotates, rotating effect is good, control a V belt wheel by driven unit rotate thus drive the directive wheel in rotating shaft to rotate, thus control the rotation of paper tube, and make V belt wheel locking in rotating shaft by trim ring, when avoiding work, V belt wheel departs from rotating shaft, security performance is high, stability is good, structure is simple, control effects is good, the setting of link, improve the stability that rotating shaft connects, decrease the swing turned, structure is simple, control effects is good.
Preferably, described driven unit comprises servomotor, be arranged on the 2nd V belt wheel on servomotor and be with the 3rd V belt wheel be connected with the 2nd V belt wheel transmission by V, described V brings the adjusting part being provided with and being convenient to V and being with tensile force to regulate, described link is provided with by fixing added of bolt assembly, described added one end is provided with the pedestal be convenient to servomotor and installed, the described added other end is fixedly connected with the 3rd V belt wheel, described adjusting part by hinge be rotatably connected on added on, described hinge is provided with one piece of baffle plate be connected with adjusting part, driven unit is arranged to driven by servomotor V V belt translation on the 2nd V belt wheel and the 3rd V belt wheel, V V belt translation is made to drive a V belt wheel to rotate, drive effective, structure is simple, and regulate the tensile force of V band by adjusting part thus regulate the rotating speed of rotary jacking head, Practical Performance is strong, servomotor is arranged on the added pedestal be provided with, easy installation and removal, maintenance is reliable, serviceability is good, adjusting part is arranged on added on, can good tension adjusting.
Preferably, described adjusting part comprises spring guide and is arranged on the Compress Spring in spring guide, one end of described spring guide is provided with the added connecting rod that is connected and the end of connecting rod is worn and penetrated in spring guide, described connecting rod by bearing pin be rotatably connected on added on, described baffle plate is provided with to be convenient to connecting rod and to wear the through hole penetrated, the other end of described spring guide is provided with eyelet bolt and at least one nut, one end of described eyelet bolt is built in spring guide, one end of described Compress Spring contacts with connecting rod, the other end of described Compress Spring contacts with eyelet bolt, structure is simple, the tensile force regulating V to be with is compressed by Compress Spring, easy to adjust, better reduction, can the adjustment that constantly circulates according to the rotation of body, security performance is good, the two ends of Compress Spring are fixed respectively by connecting rod and eyelet bolt, effectively ensure that Compress Spring stability in compression or reseting procedure, decrease coming off of Compress Spring, the setting of spring guide, ensure that the reliability of Compress Spring compression and reset activity.
Preferably, described promotion top is eight, eight described promotion tops are evenly distributed on the first rotating disk, described promotion top comprises the cylinder be fixedly connected on the first rotating disk, be fixedly connected on the contact roller on cylinder, described first rotating disk is provided with the retainer ring of control cylinder guiding, eight paper tube clampings can be adapted to, unaffected when ensure that paper tube rotates, clamping effect is good, Practical Performance is good, cylinder drives the compression of contact roller realization to paper tube, ensure that the rotating effect of paper tube, decrease the damage produced when paper tube rotates, result of use is good, and realize the guiding to cylinder by retainer ring, ensure that the compression effect of contact roller, avoid contact roller break-off.
Preferably, described second video camera is fixedly connected in frame by montant, the tail end of described feed arrangement is provided with and controls the charging guide plate that paper tube is directed to Control Component, described charging guide plate drives the infrared ray sensor of the second camera operation, controlling paper tube by charging guide plate enters in Control Component from feed arrangement, avoiding paper tube can be directed in Control Component when departing from feed arrangement stably, avoid paper tube to occur coming off, improve Detection results, and control the second camera operation by infrared ray sensor, ensure that the second video camera detects paper tube, Practical Performance is good.
Preferably, the frame of charging guide plate tail end is provided with the adapter assembly being convenient to paper tube support to be detected, described adapter assembly comprises and is fixedly connected on fixed head in frame and at least one is movably connected in vee-block on fixed head, described fixed head upper end is provided with the slide rail being convenient to vee-block activity, described vee-block is provided with the chute matched with V rail, described vee-block is provided with the screw be locked at by vee-block on fixed head, described vee-block is provided with protective layer, by the setting of adapter assembly, ensure that Control Component realizes the rotation to paper tube, paper tube is avoided to drop in frame, adapter assembly is arranged at least one and is movably connected in vee-block on fixed head, the support to paper tube is realized by vee-block, can regulate vee-block according to the paper tube of different model, the setting of protective layer, avoid vee-block damaging to paper tube, effective raising Detection results.
Preferably, described frame is provided with the installing rack be convenient to the first video camera and installed, described installing rack comprises two transverse slats being fixedly connected on adjustable for height expansion link in frame and being arranged between two expansion links, described first video camera is fixedly connected on transverse slat, regulate the height of installing rack in frame to regulate the first video camera to the shooting distance of paper tube by expansion link, the paper tube that can adapt to different model detects, and Practical Performance is good, structure is simple, easy installation and removal.
In sum, advantage of the present invention: make paper tube be rotatably connected in frame by Control Component, to be taken by the surface of the first video camera to paper tube and the end face of the second video camera to paper tube is taken, and by the photo of PC to the first video camera and the shooting of the second video camera, the data in PC is compared, thus judge the qualification rate of paper tube, thus instead of the operation of existing manual detection, not only reduce the labour intensity of workman, and improve the efficiency of detection, there will not be undetected and situation that is flase drop.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the invention will be further described:
Fig. 1 is the structural representation that a kind of paper tube of the present invention detects machine;
Fig. 2 is the structural representation of Control Component of the present invention;
Fig. 3 is the structural representation of the present invention second rotating disk;
Fig. 4 is the structural representation that driven unit of the present invention is connected with rotary jacking head;
Fig. 5 is the structural representation of Power Component of the present invention and connector;
Fig. 6 is the structural representation of adjusting part of the present invention;
Fig. 7 is the structural representation that the present invention promotes to come directly towards;
Fig. 8 is the structural representation of installing rack of the present invention;
Fig. 9 is the structural representation of the present invention's adapter assembly.
Detailed description of the invention
As Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7, Fig. 8, shown in Fig. 9, a kind of paper tube detects machine, comprise frame 1, be arranged on the feed arrangement 2 of frame 1 front end and be arranged on the drawing mechanism 3 of frame 1 tail end, described drawing mechanism 3 is provided with the outlet being convenient to paper tube discharging for three, described frame 1 between feed arrangement 2 and drawing mechanism 3 is provided with the Control Component 4 controlling paper tube and rotate, described frame 1 above Control Component 4 is provided with the first video camera 6 being convenient to take paper tube surface, the frame 1 of feed arrangement 2 discharging opening is provided with the second video camera 5 being convenient to take paper tube two end faces, described frame 1 is provided with the PC 7 for judging that paper tube quality is qualified, described first video camera 6 is all connected with PC 7 with the second video camera 5, described Control Component 4 comprises the first rotating disk 42, second rotating disk 43, be arranged on length-adjustable connector 41 between the first rotating disk 42 and the second rotating disk 43, described second rotating disk 43 is provided with several rotary jacking heads 44 driving paper tube to rotate, described frame 1 is provided with the driven unit 45 driving rotary jacking head 44 to rotate, described first rotating disk 42 is provided with several promotions pushed to by paper tube on rotary jacking head 44 and comes directly towards 46, described second rotating disk 43 is connected with the Power Component 48 driving connector 41 to rotate, described Power Component 48 is provided with the spacing detection ring 47 driving rotary jacking head 44 to rotate, connector motion is driven to make it drive the first rotating disk and the second rotating disk to move in a circle by Power Component, by promoting top, paper tube is pushed on rotary jacking head, and drive rotary jacking head to drive paper tube to rotate by spacing detection ring, be convenient to the detection of paper tube, ensure that the stationarity of paper tube when rotating detection, decrease the obscission of paper tube, spacing between first rotating disk and the second rotating disk is arranged to adjustable length, the paper tube that can adapt to different length detects, Practical Performance is high.
Next, described connector 41 comprises the splined shaft 411 be arranged on the first rotating disk 42 and the splined hub 412 be arranged on the second rotating disk 43, described splined shaft 411 is through the first rotating disk 42, described first rotating disk 42 is provided with the via hole type annulus 421 coordinated with splined shaft 411, described via hole type annulus 421 is provided with control first rotating disk 42 control device 8 movable on splined shaft 411, described control device 8 comprises the fixed block 81 be arranged on via hole type annulus 421 and the slide block 82 be movably connected on fixed block 81, described fixed block 81 is provided with the dovetail groove being convenient to skid, described slide block is provided with the guide rail matched with dovetail groove, described Power Component 48 comprises motor 481, the shaft coupling 483 being arranged on the decelerator 482 on motor 481 and being arranged on decelerator 482, described shaft coupling 483 is connected with splined shaft 411, described second rotating disk 43 is provided with the bearing block 431 be convenient to shaft coupling 483 and installed, described spacing detection ring 47 is fixedly connected on bearing block 431, splined shaft is connected with splined hub reliably, centring property is high, intensity during rotation between splined shaft and splined hub slackens little, easy to process, long service life, and it is movable on splined shaft to control the first rotating disk by Control Component, thus the spacing that have adjusted between the first rotating disk and the second rotating disk, make its paper tube adapting to different model carry out rotation to detect, via hole type annulus ensure that the bonding strength of splined shaft, stable transmission, slided in dovetail groove by the guide rail on slide block, thus make the second rotating disk movable on splined shaft, animation effect is good, dovetail groove improves movable reliability, stability is good, electric machine rotation slows down by the motion of shaft coupling drive splined shaft through decelerator, thus drive the first rotating disk and the second rotating disk to move in a circle, connect reliable, easy for installation, can regulate motor speed according to demand, Practical Performance is good.
Then, described rotary jacking head 44 is eight, eight described rotary jacking heads 44 are evenly distributed on the second rotating disk 43, described rotary jacking head 44 comprises the rotating shaft 441 be rotatably connected on the second rotating disk 43, the V belt wheel 443 being arranged on the directive wheel 442 in rotating shaft 441 and being arranged in rotating shaft 441, described rotating shaft 441 is provided with the trim ring 444 be locked at by a V belt wheel 443 in rotating shaft 441, described second rotating disk 43 is provided with the link 432 be convenient to rotating shaft 441 and installed, described driven unit 45 drives a V belt wheel 443 to be rotationally connected, eight paper tubes can be adapted to and carry out rotation detection successively, unaffected when ensure that paper tube rotates, rotating effect is good, control a V belt wheel by driven unit rotate thus drive the directive wheel in rotating shaft to rotate, thus control the rotation of paper tube, and make V belt wheel locking in rotating shaft by trim ring, when avoiding work, V belt wheel departs from rotating shaft, security performance is high, stability is good, structure is simple, control effects is good, the setting of link, improve the stability that rotating shaft connects, decrease the swing turned, structure is simple, control effects is good, described driven unit 45 comprises servomotor 451, the 3rd V belt wheel 454 being arranged on the 2nd V belt wheel 452 on servomotor 451 and being in transmission connection by V band 453 and the 2nd V belt wheel 452, described V band 453 is provided with the adjusting part 9 be convenient to V and regulated with 453 tensile forces, described link 432 is provided with fixed by bolt assembly added 10, described one end of added 10 is provided with the pedestal 100 be convenient to servomotor 451 and installed, the described other end of added 10 is fixedly connected with the 3rd V belt wheel 454, described promotion top 46 is eight, eight described promotion tops 46 are evenly distributed on the first rotating disk 42, described promotion top 46 comprises the cylinder 461 be fixedly connected on the first rotating disk 42 and the contact roller 462 be fixedly connected on cylinder 461, described first rotating disk 42 is provided with the retainer ring 422 that control cylinder 461 leads, eight paper tube clampings can be adapted to, unaffected when ensure that paper tube rotates, clamping effect is good, Practical Performance is good, cylinder drives the compression of contact roller realization to paper tube, ensure that the rotating effect of paper tube, decrease the damage produced when paper tube rotates, result of use is good, and realize the guiding to cylinder by retainer ring, ensure that the compression effect of contact roller, avoid contact roller break-off.
Described adjusting part 9 is rotatably connected on added 10 by hinge 90, described hinge 90 is provided with one piece of baffle plate 91 be connected with adjusting part 9, driven unit is arranged to driven by servomotor V V belt translation on the 2nd V belt wheel and the 3rd V belt wheel, V V belt translation is made to drive a V belt wheel to rotate, drive effective, structure is simple, and regulate the tensile force of V band by adjusting part thus regulate the rotating speed of rotary jacking head, Practical Performance is strong, servomotor is arranged on the added pedestal be provided with, easy installation and removal, maintenance is reliable, serviceability is good, adjusting part is arranged on added on, energy is tension adjusting well, the Compress Spring 93 that described adjusting part 9 comprises spring guide 92 and is arranged in spring guide 92, one end of described spring guide 92 is provided with added 10 connecting rods be connected 94 and the end of connecting rod 94 is worn and penetrated in spring guide 92, described connecting rod 94 is rotatably connected on added 10 by bearing pin 95, described baffle plate 91 is provided with to be convenient to connecting rod 94 and to wear the through hole penetrated, the other end of described spring guide 92 is provided with eyelet bolt 96 and at least one nut 97, one end of described eyelet bolt 96 is built in spring guide 92, one end of described Compress Spring 93 contacts with connecting rod 94, the other end of described Compress Spring 93 contacts with eyelet bolt 96, structure is simple, the tensile force regulating V to be with is compressed by Compress Spring, easy to adjust, better reduction, can the adjustment that constantly circulates according to the rotation of body, security performance is good, the two ends of Compress Spring are fixed respectively by connecting rod and eyelet bolt, effectively ensure that Compress Spring stability in compression or reseting procedure, decrease coming off of Compress Spring, the setting of spring guide, ensure that the reliability of Compress Spring compression and reset activity.
See Fig. 1 again, described second video camera 5 is fixedly connected in frame 1 by montant 51, the tail end of described feed arrangement 2 is provided with and controls the charging guide plate 21 that paper tube is directed to Control Component 4, described charging guide plate 21 drives the infrared ray sensor 22 that the second video camera 5 works, controlling paper tube by charging guide plate enters in Control Component from feed arrangement, avoiding paper tube can be directed in Control Component when departing from feed arrangement stably, avoid paper tube to occur coming off, improve Detection results, and control the second camera operation by infrared ray sensor, ensure that the second video camera detects paper tube, Practical Performance is good, the frame 1 of charging guide plate 21 tail end is provided with the adapter assembly 11 being convenient to paper tube support to be detected, described adapter assembly 11 comprises and is fixedly connected on fixed head in frame 1 111 and at least one is movably connected in vee-block 112 on fixed head, described fixed head 112 upper end is provided with the slide rail being convenient to vee-block activity, described vee-block is provided with the chute matched with V rail, described vee-block is provided with the screw 113 be locked at by vee-block on fixed head, described vee-block is provided with protective layer 114, by the setting of adapter assembly, ensure that Control Component realizes the rotation to paper tube, paper tube is avoided to drop in frame, adapter assembly is arranged at least one and is movably connected in vee-block on fixed head, the support to paper tube is realized by vee-block, can regulate vee-block according to the paper tube of different model, the setting of protective layer, avoid vee-block damaging to paper tube, effective raising Detection results, described frame 1 is provided with the installing rack 12 be convenient to the first video camera 6 and installed, described installing rack 12 comprises two transverse slats 122 being fixedly connected on adjustable for height expansion link 121 in frame 1 and being arranged between two expansion links 121, described first video camera 6 is fixedly connected on transverse slat 122, the height of installing rack in frame is regulated to regulate the first video camera to the shooting distance of paper tube by expansion link, the paper tube that can adapt to different model detects, Practical Performance is good, structure is simple, easy installation and removal.
During use, paper tube is after finishing machine processing, feed arrangement 2 is transported to by conveyer, paper tube is successively by after charging guide plate 21, the second camera 5 be arranged in frame 1 takes two end faces of paper tube respectively, then paper tube enters after sliding down in Control Component 4 and also carries out support by adapter assembly 11 pairs of paper tubes, promotion top 46 on first rotating disk 42 and the rotary jacking head 44 on the second rotating disk 43 withstand paper tube, distance between the first rotating disk and the second rotating disk can be regulated in proper range according to the length of paper tube, motor 481 drives the first rotating disk 42 of being fixed on connector 41 and the second rotating disk 43 to rotate by shaft coupling 483, when paper tube turns to desired location, spacing detection ring 46 obtains signal, rotary jacking head 44 drives and rotates, one V belt wheel 443 of rotary jacking head 44 rotates under the drive of driven unit 45, first camera 6 takes the surface of paper tube, photo in the database of the photo after taking pictures and PC 7 can carry out contrast and judge, paper tube continues to rotate along Control Component 4, paper tube turns to unloading position, if judge that paper tube is qualified, paper tube by from be labeled with qualified paper tube outlet outlet discharging, if judge that paper tube is undetermined, paper tube continues to enter along disk rotational the outlet discharging being labeled with paper tube undetermined outlet, if judge that paper tube is defective, paper tube enters the outlet discharging being labeled with the outlet of defective paper tube, operate successively, just automatically can detect paper tube.
Paper tube is made to be rotatably connected in frame by Control Component, to be taken by the surface of the first video camera to paper tube and the end face of the second video camera to paper tube is taken, and by the photo of PC to the first video camera and the shooting of the second video camera, the data in PC is compared, thus judge the qualification rate of paper tube, thus instead of the operation of existing manual detection, not only reduce the labour intensity of workman, and improve the efficiency of detection, there will not be undetected and situation that is flase drop.