CN104888915A - Forced crushing separation mechanism of biomass fuel - Google Patents

Forced crushing separation mechanism of biomass fuel Download PDF

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Publication number
CN104888915A
CN104888915A CN201510287271.4A CN201510287271A CN104888915A CN 104888915 A CN104888915 A CN 104888915A CN 201510287271 A CN201510287271 A CN 201510287271A CN 104888915 A CN104888915 A CN 104888915A
Authority
CN
China
Prior art keywords
broken
forced feed
biomass fuel
crushing
screen
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201510287271.4A
Other languages
Chinese (zh)
Other versions
CN104888915B (en
Inventor
谢鸿微
王为
胡建锋
肖军
王家辉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
GEXINYUAN BIOMASS FUEL Co Ltd
Ge Xin Yuan Biomass Fuels Co Ltd
Original Assignee
GEXINYUAN BIOMASS FUEL Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by GEXINYUAN BIOMASS FUEL Co Ltd filed Critical GEXINYUAN BIOMASS FUEL Co Ltd
Priority to CN201510287271.4A priority Critical patent/CN104888915B/en
Publication of CN104888915A publication Critical patent/CN104888915A/en
Application granted granted Critical
Publication of CN104888915B publication Critical patent/CN104888915B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/28Disintegrating by knives or other cutting or tearing members which chop material into fragments with spiked cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/18Knives; Mountings thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/22Feed or discharge means
    • B02C18/2225Feed means
    • B02C18/225Feed means of conveyor belt and cooperating roller type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Solid Fuels And Fuel-Associated Substances (AREA)
  • Crushing And Pulverization Processes (AREA)
  • Disintegrating Or Milling (AREA)

Abstract

The invention discloses a forced crushing separation mechanism of a biomass fuel. The mechanism comprises a crushing bin, wherein a forced feeding bracket is arranged on the crushing bin; a feeding rolling material separator is arranged at the front end of the forced feeding bracket; a pressing separator cutter block is arranged at the bottom of the feeding rolling material separator; the front end of the forced feeding bracket is connected with a forced feeding roller; a horizontal conveying belt is arranged below the forced feeding roller; an oil cylinder is connected between the middle part of the forced feeding bracket and the crushing bin; the back end of the forced feeding bracket is hinged with the crushing bin; an axial flowing type crushing roller is arranged in the crushing bin, the roller surface thereof is provided with a crushing movable cutter set, and the periphery thereof is coaxially coated with a crushing fuel separation screen; a screen feed port is formed in the front part of the screen; a separation screen vibration reducing damper is arranged at the bottom of the screen; and a crushing fixed cutter set is arranged at the lower edge of the screen feed port, and is fixedly connected with the separation screen vibration reducing damper. The mechanism is little limited by the material type, greatly enhances the universality, improves the processing efficiency, is high in crushing quality, is long in service life, and is low in energy consumption.

Description

Biomass fuel forces broken apart mechanism
Technical field
The present invention relates to the broken process equipment of biomass fuel, refer to that a kind of biomass fuel forces broken apart mechanism particularly.
Background technology
Biomass fuel is of a great variety, and comparison of ingredients is complicated, and it comprises forestry waste, agricultural wastes, trade waste and byproduct, food garbage and energy crop etc., have original traits different, length and diameter range are very wide, quality and the feature such as nonhomogeneous hardness is larger.Biomass fuel after collection first need carry out fragmentation processing, treat its granularity, length and diameter just can be used as industrial and agricultural production or domestic fuel after meeting the technical standard of biomass fuel, therefore, how fragmentation and processing are carried out to biomass fuel, become one of key of biomass energy development and utilization.
In recent years, the general biomass fuel crusher that adopts carries out fragmentation processing to biomass fuel.Biomass fuel crusher is a kind of special equipment for living beings fragmentation processing such as stalk, branch, barks, and the biomass material of strip or bulk can be processed into granular biomass fuel by it.The main working parts of biomass fuel crusher is broken apart mechanism, and existing broken apart mechanism exists following shortcoming: 1) material variety is subject to larger restriction, and versatility is poor; 2) working (machining) efficiency is not high, and fragmentation quality is lower; 3) key working part serious wear, service life is short, and type is little and power consumption is high.
Summary of the invention
Object of the present invention will provide a kind of biomass fuel to force broken apart mechanism exactly, and this broken apart mechanism versatility is good, and working (machining) efficiency is high, and fragmentation quality is good.
For achieving the above object, the technical solution used in the present invention is: a kind of biomass fuel forces broken apart mechanism, comprise cracking cabin, described cracking cabin is provided with forced feed support, described forced feed support front end is provided with feeding roller binder separator, described feeding roller binder separator bottom is provided with binder separator cutter block, described forced feed support front end is also connected with forced feed roller, horizontal conveying belt is provided with below described forced feed roller, oil cylinder is connected with between described forced feed mid-stent and described cracking cabin, described forced feed back-end support and described cracking cabin hinged, axial-flow type breaker roll is provided with in described cracking cabin, the roll surface of described axial-flow type breaker roll is provided with broken movable cutter set, the broken fuel separating screen of periphery coaxial package of described axial-flow type breaker roll, the front portion of described broken fuel separating screen has the screen cloth charging aperture coordinated with described forced feed roller, separating screen damper is provided with bottom described broken fuel separating screen, along being provided with broken stationary knife group under described screen cloth charging aperture, described broken stationary knife group is fixedly connected with described separating screen damper.
Further, described cracking cabin front end is provided with breaker roll damper.
Further, described broken movable cutter set is in the shape of a spiral around being arranged on the roll surface of described axial-flow type breaker roll.
Further, described forced feed roller comprises forced feed roller and forced feed roll shaft, uniform some binder knife plates on described forced feed roller, and described binder knife plate is profile of tooth, and is parallel to described forced feed roll shaft layout.
Further, described broken movable cutter set comprises some broken dynamic cutter heads, described broken dynamic cutter head comprises the holder be fixed on described axial-flow type breaker roll roll surface, described holder one end is provided with groove, and middle part has bolt first via hole, be equipped with revolution cutting blocks in described groove, in the middle part of described revolution cutting blocks, have bolt second via hole, between described bolt first via hole and described bolt second via hole, be connected with cutting blocks set bolt.
Further, the free end of described cutting blocks set bolt overlaps successively and has flat shim, spring shim and self-locking nut.
Further, leave the working clearance between described broken fuel separating screen and the roll surface of described axial-flow type breaker roll, described broken fuel separating screen is provided with regulating mechanism for working gap.
Compared with prior art, the present invention has the following advantages:
One, the processing mode that the present invention adopts forced feed roller and axial-flow type breaker roll to cooperatively interact, the biomass fuel of large volume can be forced to pressure equally and enter in cracking cabin and carry out fragmentation processing, simultaneously, feeding roller binder separator is set above forced feed roller, binder separator cutter block is utilized to cut the material be wrapped on forced feed roller, thus biomass fuel not easily blocks screen cloth charging aperture and cracking cabin, make the present invention can be applicable to the fragmentation processing of various biomass fuel, significantly improve the versatility of mechanism.
Its two, broken fuel separating screen installs separating screen damper, in the course of the work vibration damping is carried out to broken fuel separating screen, reduce the vibration of broken fuel separating screen; In addition, broken stationary knife group is fixed at the front portion of separating screen damper, make separating screen damper not only can carry out damping to broken fuel separating screen, also can absorb the impact that broken stationary knife group is subject in the course of the work simultaneously, reduce complete machine resonance; And the breaker roll damper being arranged on cracking cabin front end carries out vibration damping to the axial-flow type breaker roll in turning course, reduce further complete machine resonance, thus finally improve mechanism's operation stability, reduce workpiece wearing and tearing, extend service life, reduce energy consumption.
They are three years old, the present invention adopts the axial-flow type breaker roll of replaceable dissimilar broken movable cutter set, and in conjunction with broken stationary knife group, not only improve operating efficiency and fragmentation quality, also the fragmentation processing of different biomass fuel kind and hardness can be adapted to better, timely replacing crushing cutter head can improve operating efficiency and fragmentation quality, meanwhile, crushing cutter head repair and change the service life significantly improving broken apart mechanism.
They are four years old, the present invention is provided with the broken fuel separating screen that can adjust the working clearance, the working clearance is adjusted according to biomass fuel kind and charging situation, thus improve operating efficiency, also the requirement by selecting different size screen-aperture and poroid broken apart screen cloth to carry out satisfied different particle size after cracking, shattering process is flexible.
Broken apart mechanism of the present invention is applicable to agricultural; forestry; industry and building industry the like waste in various biomass fuel fragmentation processing operation; improve the operating efficiency of disintegrating machine; fragmentation quality and working life; reduce power consumption and use cost and operating cost; meet the demand of China's biomass fuel processing mechanization; accelerate the comprehensive utilization of discarded object; be conducive to promoting environmental protection and energy-saving and emission-reduction; promote the comprehensive utilization paces of China's biomass fuel, had important practical significance and good application prospect.
Accompanying drawing explanation
Fig. 1 is the structural representation that a kind of biomass fuel forces broken apart mechanism.
Fig. 2 is the structural representation of forced feed roller in Fig. 1.
Fig. 3 is the structural representation of forced feed roller in Fig. 2.
Fig. 4 is the structural representation of Fig. 1 axis streaming breaker roll.
Fig. 5 is the structural representation of broken roller in Fig. 4.
Fig. 6 is the structural representation of broken dynamic cutter head in Fig. 4.
Fig. 7 is the annexation schematic diagram of forced feed roller and forced feed roller support in Fig. 1.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in further detail, is convenient to more clearly understand the present invention, but they do not form restriction to the present invention.
A kind of biomass fuel as shown in Figure 1 forces broken apart mechanism, comprise cracking cabin 1, cracking cabin 1 front end is provided with breaker roll damper 11, cracking cabin 1 is provided with forced feed support 2, forced feed support 2 front end is provided with feeding roller binder separator 3, binder separator cutter block 3-1 is provided with bottom feeding roller binder separator 3, forced feed support 2 is also connected with forced feed roller 4 below front end, forced feed roller 4 is arranged on (as shown in Figure 7) on the sidewall of forced feed support 2, forced feed roller 4 is adjacent with feeding roller binder separator 3 and be positioned at immediately below feeding roller binder separator 3, horizontal conveying belt 5 is provided with below forced feed roller 4, this horizontal conveying belt 5 is metallic plate chain conveyer belt, hydraulic jack 6 is connected with in the middle part of forced feed support 2 and between cracking cabin 1 top, this oil cylinder makes forced feed support 2 that forced feed roller 4 can be driven to float, forced feed support 2 rear end is hinged on the bearing 14 at cracking cabin 1 top, axial-flow type breaker roll 7 is provided with in cracking cabin 1, the roll surface of axial-flow type breaker roll 7 is provided with broken movable cutter set 7-1, the broken fuel separating screen 8 of periphery coaxial package of axial-flow type breaker roll 7, the working clearance 12 is left between broken fuel separating screen 8 and the roll surface of axial-flow type breaker roll 7, broken fuel separating screen 8 rear upper is provided with the regulating mechanism for working gap 13 for regulating working clearance 12 size, the front portion of broken fuel separating screen 8 has the screen cloth charging aperture 8-1 coordinated with forced feed roller 4, separating screen damper 9 is provided with bottom broken fuel separating screen 8, along being provided with broken stationary knife group 10 under screen cloth charging aperture 8-1, broken stationary knife group 10 is fixedly connected with separating screen damper 9, this broken stationary knife group 10 is arranged on the front portion of separating screen damper 9, forced feed roller 4 and axial-flow type breaker roll 7 rotate respectively by driven by motor.
In such scheme, composition graphs 2, shown in Fig. 3, forced feed roller 4 comprises forced feed roller 4-1 and forced feed roll shaft 4-2, forced feed roller 4-1 is arranged on forced feed roll shaft 4-2, and forced feed roller 4-1 gathers binder knife plate 4-3, and binder knife plate 4-3 is profile of tooth, be parallel to forced feed roll shaft 4-2 to arrange, ring week, transverse weld was on forced feed roller 4-1; Forced feed roller 4-1 is made up of the feeding roller end face width dish 4-12 at feeding roller round steel cylinder 4-11 and two ends thereof, and in hollow cylinder shape, two feeding roller end face width dish 4-12 are welded on two end faces of feeding roller round steel cylinder 4-11 respectively.
In such scheme, shown in composition graphs 4, Fig. 5, axial-flow type breaker roll 7 comprises broken roller 7-2 and broken roll shaft 7-3, and broken roller 7-2 is arranged on broken roll shaft 7-3, and broken movable cutter set 7-1 is in the shape of a spiral around being arranged on the roll surface of broken roller 7-2; Broken roller 7-2 is made up of breaker roll round steel cylinder 7-21 and breaker roll end face width dish 7-22, and in hollow cylinder shape, two breaker roll end face width dish 7-22 are welded on two end faces of breaker roll round steel cylinder 7-21 respectively.
In such scheme, shown in composition graphs 6, broken movable cutter set 7-1 comprises multiple broken dynamic cutter head, each broken dynamic cutter head comprises the holder 7-11 be welded on breaker roll round steel cylinder 7-21 cylinder face, holder 7-11 one end is provided with groove 7-111, and middle part has bolt first via hole 7-112, revolution cutting blocks 7-12 is equipped with in groove 7-111, revolution cutting blocks 7-12 is made up of carbide alloy, one end of revolution cutting blocks 7-12 is protruding, this protruding end is chimeric with groove 7-111, bolt second via hole 7-121 is had in the middle part of revolution cutting blocks 7-12, cutting blocks set bolt 7-13 is successively through bolt second via hole 7-121 and bolt first via hole 7-112, the free end of cutting blocks set bolt 7-13 overlaps successively and has flat shim 7-14, spring shim 7-15 and self-locking nut 7-16, thus by tightening self-locking nut 7-16, revolution cutting blocks 7-12 is fastened on holder 7-11.
The course of work of the present invention is as follows: during preparation work, first carry out regulating to each workpiece according to the kind of biomass fuel, shape, hardness and moisture content etc. and adjust, the speed of service of setting horizontal conveying belt 5, forced feed roller 4, axial-flow type breaker roll 7, hardness according to biomass fuel changes the broken movable cutter set 7-1 adapted, according to the material shapes of biomass fuel and the working clearance of moisture content regulating shaft streaming breaker roll 7 and broken fuel separating screen 8, during operation, biomass fuel is transported to cracking cabin 1 by horizontal conveying belt 5, the forced feed roller 4 be rotated counterclockwise is moved downward by oil cylinder 6 floating control, biomass fuel is pushed to axial-flow type breaker roll 7 from screen cloth charging aperture 8-1, axial-flow type breaker roll 7 is by broken movable cutter set 7-1, biomass fuel carries out pulverizing and being separated by broken stationary knife group 10 and broken fuel separating screen 8, the biomass fuel meeting pulverizing standard is flowed out by the mesh of broken fuel separating screen 8, the biomass fuel not meeting pulverizing standard carries out pulverizing and being separated with pivotal axial-flow type breaker roll 7 again, until meet the requirements.
This broken apart mechanism can complete the fragmentation processing operation of polytype biomass fuel, improve crushing operation efficiency and fragmentation quality, extend the service life of workpiece, reduce power consumption, meet the demand of China's biomass fuel processing mechanization, to promoting that the development of China's biomass fuel comprehensive utilization has important practical significance and good application prospect.

Claims (7)

1. a biomass fuel forces broken apart mechanism, comprise cracking cabin (1), it is characterized in that: described cracking cabin (1) is provided with forced feed support (2), described forced feed support (2) front end is provided with feeding roller binder separator (3), described feeding roller binder separator (3) bottom is provided with binder separator cutter block (3-1), described forced feed support (2) front end is also connected with forced feed roller (4), described forced feed roller (4) below is provided with horizontal conveying belt (5), oil cylinder (6) is connected with between described forced feed support (2) middle part and described cracking cabin (1), described forced feed support (2) rear end and described cracking cabin (1) hinged, axial-flow type breaker roll (7) is provided with in described cracking cabin (1), the roll surface of described axial-flow type breaker roll (7) is provided with broken movable cutter set (7-1), broken fuel separating screen (8) of periphery coaxial package of described axial-flow type breaker roll (7), the front portion of described broken fuel separating screen (8) has the screen cloth charging aperture (8-1) coordinated with described forced feed roller (4), described broken fuel separating screen (8) bottom is provided with separating screen damper (9), along being provided with broken stationary knife group (10) under described screen cloth charging aperture (8-1), described broken stationary knife group (10) is fixedly connected with described separating screen damper (9).
2. biomass fuel according to claim 1 forces broken apart mechanism, it is characterized in that: described cracking cabin (1) front end is provided with breaker roll damper (11).
3. biomass fuel according to claim 1 and 2 forces broken apart mechanism, it is characterized in that: described broken movable cutter set (7-1) is in the shape of a spiral around being arranged on the roll surface of described axial-flow type breaker roll (7).
4. biomass fuel according to claim 1 and 2 forces broken apart mechanism, it is characterized in that: described forced feed roller (4) comprises forced feed roller (4-1) and forced feed roll shaft (4-2), the upper uniform some binder knife plates (4-3) of described forced feed roller (4-1), described binder knife plate (4-3) in profile of tooth, and is parallel to described forced feed roll shaft (4-2) layout.
5. biomass fuel according to claim 1 and 2 forces broken apart mechanism, it is characterized in that: described broken movable cutter set (7-1) comprises some broken dynamic cutter heads, described broken dynamic cutter head comprises the holder (7-11) be fixed on described axial-flow type breaker roll (7) roll surface, described holder (7-11) one end is provided with groove (7-111), and middle part has bolt first via hole (7-112), revolution cutting blocks (7-12) is equipped with in described groove (7-111), described revolution cutting blocks (7-12) middle part has bolt second via hole (7-121), cutting blocks set bolt (7-13) is connected with between described bolt first via hole (7-112) and described bolt second via hole (7-121).
6. biomass fuel according to claim 5 forces broken apart mechanism, it is characterized in that: the free end of described cutting blocks set bolt (7-13) overlaps successively and has flat shim (7-14), spring shim (7-15) and self-locking nut (7-16).
7. biomass fuel according to claim 1 and 2 forces broken apart mechanism, it is characterized in that: leave the working clearance (12) between described broken fuel separating screen (8) and the roll surface of described axial-flow type breaker roll (7), described broken fuel separating screen (8) is provided with regulating mechanism for working gap (13).
CN201510287271.4A 2015-03-06 2015-05-28 Biomass fuel forces broken apart mechanism Expired - Fee Related CN104888915B (en)

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Application Number Priority Date Filing Date Title
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CN201520128295 2015-03-06
CN2015201282950 2015-03-06
CN201510287271.4A CN104888915B (en) 2015-03-06 2015-05-28 Biomass fuel forces broken apart mechanism

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CN104888915B CN104888915B (en) 2018-03-20

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107469971A (en) * 2017-09-13 2017-12-15 格薪源生物质燃料有限公司 Axial-flow type cutter claw combines biomass fuel comprehensive breaker
CN107520019A (en) * 2017-08-16 2017-12-29 格薪源生物质燃料有限公司 Cutter claw combined bio matter fuel crushing roller
CN109078724A (en) * 2018-09-27 2018-12-25 湖北力帝机床股份有限公司 Prebreaker and control method
CN113117841A (en) * 2021-04-14 2021-07-16 贵州省草业研究所 Livestock breeding feed processing equipment and feed processing method

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN204638310U (en) * 2015-03-06 2015-09-16 格薪源生物质燃料有限公司 Biomass fuel forces broken apart mechanism

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JP2012183509A (en) * 2011-03-07 2012-09-27 Hitachi Constr Mach Co Ltd Crushing bit and wood crusher using the same
CN102806126A (en) * 2012-03-05 2012-12-05 长沙理工大学 Crusher
CN104138780A (en) * 2014-06-30 2014-11-12 洛阳天信重工机械有限公司 Improvement method of special wood crusher
CN204638310U (en) * 2015-03-06 2015-09-16 格薪源生物质燃料有限公司 Biomass fuel forces broken apart mechanism

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Publication number Priority date Publication date Assignee Title
CN2471086Y (en) * 2001-03-14 2002-01-16 方永 Multifunctional crop stalk processing apparatus
JP2012183509A (en) * 2011-03-07 2012-09-27 Hitachi Constr Mach Co Ltd Crushing bit and wood crusher using the same
CN202238208U (en) * 2011-05-24 2012-05-30 江苏牧羊集团有限公司 Biomass crusher
CN102806126A (en) * 2012-03-05 2012-12-05 长沙理工大学 Crusher
CN104138780A (en) * 2014-06-30 2014-11-12 洛阳天信重工机械有限公司 Improvement method of special wood crusher
CN204638310U (en) * 2015-03-06 2015-09-16 格薪源生物质燃料有限公司 Biomass fuel forces broken apart mechanism

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107520019A (en) * 2017-08-16 2017-12-29 格薪源生物质燃料有限公司 Cutter claw combined bio matter fuel crushing roller
CN107469971A (en) * 2017-09-13 2017-12-15 格薪源生物质燃料有限公司 Axial-flow type cutter claw combines biomass fuel comprehensive breaker
CN107469971B (en) * 2017-09-13 2023-04-07 格薪源生物质燃料有限公司 Axial-flow type knife claw combined biomass fuel comprehensive crusher
CN109078724A (en) * 2018-09-27 2018-12-25 湖北力帝机床股份有限公司 Prebreaker and control method
CN113117841A (en) * 2021-04-14 2021-07-16 贵州省草业研究所 Livestock breeding feed processing equipment and feed processing method

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