CN104887519A - Empty capsule preparation device with uniform electrostatic elimination function and machine collision prevention function - Google Patents
Empty capsule preparation device with uniform electrostatic elimination function and machine collision prevention function Download PDFInfo
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- CN104887519A CN104887519A CN201510334276.8A CN201510334276A CN104887519A CN 104887519 A CN104887519 A CN 104887519A CN 201510334276 A CN201510334276 A CN 201510334276A CN 104887519 A CN104887519 A CN 104887519A
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Abstract
The invention discloses an empty capsule preparation device with a uniform electrostatic elimination function and a machine collision prevention function. The empty capsule preparation device with the uniform electrostatic elimination function and the machine collision prevention function comprises an adhesive dipping machine, a circulating mould plate conveying rail, a drying and cooling chamber, an electrostatic elimination reaction chamber, a demoulding device and small mould shifting strips, wherein the adhesive dipping machine, the drying and cooling chamber, the electrostatic elimination reaction chamber and the demoulding device are connected in series in sequence through the circulating mould plate conveying rail so as to form a circulating system; a mould frame jacking chain wheel conveying device is arranged in the electrostatic elimination reaction chamber, and installed on a supporting transverse beam at the bottom of a mould frame of the electrostatic elimination reaction chamber; a mould strip guide machine collision prevention device is arranged at the position of an inlet of the circulating mould plate conveying rail of the demoulding device. The empty capsule preparation device with the uniform electrostatic elimination function and the machine collision prevention function has the advantages that the defects that according to an existing empty capsule preparation device, electrostatic elimination of empty capsules is nonuniform, and mould strips easily collide with machines are overcome, the empty capsule preparation device is simple in structure, stable and reliable, and the operating efficiency of the device is effectively improved.
Description
Technical field
The present invention relates to a kind of bio-pharmaceuticals equipment technical field, be specifically related to a kind of Capsules preparation facilities.
Background technology
Existing hollow capsule production line device generally comprises glue dipping machine, circulating template is transported track, dry cooling chamber, destaticed the apparatus such as reative cell, stripper apparatus and little molding bar; Described circulating template transport track according to template dip in glue → drying cool → destatic → technological process of the demoulding by glue dipping machine, dry cooling chamber, destatic reative cell and stripper apparatus is connected successively, form automatic circulating system; But in operation use procedure, still there is more problem, mainly concentrate on following several aspect:
1, destatic in process at Capsules, template is placed on mould bases, with the transmission of mould bases successively by destaticing rotary broom above track, because the weight of template own is larger, after template is pressed on mould bases, weight of being exerted pressure mould bases causes middle sinking, cause in the middle of the template on mould bases low, both sides are high, after long-play, the high position on template both sides is when by destaticing rotary broom, damage can be brought to the bristle on rotary broom, bristle is opened to both sides, gap is produced in the middle of bristle, time is longer, gap is larger, template is when the gap place by rotary broom, just be equal to nothing and destatic, thus cause Capsules top bubble to produce, form waste material,
2, little molding bar enters in stripper apparatus process, poor with host synchronization owing to pawling, and guide rail lacks positioning function, if front and back mould bar enters the orientation slightly deviation of guide rail, front and back mould bar will be caused to collide, make track stuck, have a strong impact on utilization rate and the service life of equipment and mould bar.
Summary of the invention
The present invention is directed to the above-mentioned technical problem existed in existing equipment, propose a kind of Capsules preparation facilities of improvement, this device not only overcomes the problems referred to above, and structure is simple, reliable and stable, effectively raise the operational efficiency of device, save manpower and materials cost.
The present invention solves the problems of the technologies described above by the following technical solutions: one evenly destatics and anti-collision machine Capsules preparation facilities, comprise glue dipping machine, circulating template transports track, dry cooling chamber, destatic reative cell, stripper apparatus, little molding bar, described circulating template transports track by described glue dipping machine, dry cooling chamber, destatic reative cell and stripper apparatus is connected successively, form blood circulation, described little molding bar comprises base and is vertically fixed on the die head on base, described some little molding bars are assembled into large molding plate by the splicing between base, described destaticing in reative cell is provided with mould bases jacking sprocket wheel transporter, on supporting traverse below the mould bases destaticing reative cell described in described mould bases jacking sprocket wheel transporter is installed on, the circulating template of described stripper apparatus is transported track entrance and is provided with mould bar guiding anti-collision machine device.
Particular content comprises, described mould bases jacking sprocket wheel transporter comprises shell, some sprocket wheels, chain, described shell is spliced by before and after two pieces of identical trapezoidal metallic plates, the center of described shell offers through fixing hole, described supporting traverse passes the through fixing hole of described housing center and is fixedly connected with described shell, and described shell two ends and top offer some through installing holes along median vertical line symmetry, described sprocket wheel comprises travelling gear, ball bearing and power transmission shaft, described ball bearing is fixedly mounted on the center of described travelling gear, the middle part of described power transmission shaft is fixedly mounted in described ball bearing, the two ends of described power transmission shaft are each passed through the through installing hole of described shell edge, be fixed on described shell front and rear panel, described some sprocket wheels are made to be separately fixed at the edge of described shell, described chain occlusion is arranged on the travelling gear of described some sprocket wheels, along the formation loop, edge of described shell, the chain of described shell upper end contacts with bottom described mould bases, and form load-bearing.
Particular content comprises, described mould bar guiding anti-collision machine device comprises guide pad and lower guide pad, described upper guide pad is concave shape component, the circulating template being fixedly mounted on described stripper apparatus is transported directly over track entry, its concave surface is downward, and concave surface bottom surface is concordant with entrance upper end, described lower guide pad is convex shape component, the circulating template being fixedly mounted on described stripper apparatus is transported in track entry, and transport orbital docking with described circulating template, described lower guide pad convex surface upwards, and convex surface bottom surface is concordant with entrance lower end, the gathering sill that cross section is undercut shape is formed between described upper guide pad and lower guide pad, the width of described gathering sill both sides is 1.1-1.2 times of described little molding bar base thickness, the length that described upper guide pad both sides exceed entrance upper end is the 1/3-1/4 of described little molding bar base width.
Optimize, described power transmission shaft two ends are external screw thread port, and described power transmission shaft two ends are fixed on described shell front and rear panel by nut.
Optimize, the quantity that described sprocket wheel is installed is 4-6, and wherein, the sprocket wheel being installed on shell upper end is at least 2.
Optimize, bottom described sprocket wheel and described mould bases, spacing on track between adjacent mould bases can be greater than by contact width.
The invention has the advantages that:
The mould bases jacking sprocket wheel transporter that the present invention proposes, install bottom mould bases can with the jacking supporting member of mould bases Synchronous Transmission, solving in above-mentioned technical problem 1 to execute because of template heavily causes mould bases to sink, thus cause and destatic uneven problem, described mould bases jacking sprocket wheel transporter is with mould bases Synchronous Transmission process, assume responsibility for the pressure of template, the template on mould bases and mould bases being kept horizontally through destaticing rotary broom, reaching the object evenly destaticed;
The mould bar guiding anti-collision machine device that the present invention proposes, the gathering sill be made up of the guide plate of two pieces of concaveconvex structures has been installed in stripper apparatus porch, solve the problem that before and after the medium and small molding bar of above-mentioned technical problem 2, mould bar easily collides, after last mould bar enters stripper apparatus by gathering sill, its tail end rests in gathering sill, after a rear mould bar front end enters gathering sill, directly dock with the tail end of last mould bar in limited space, and under the effect of pawling, this last mould bar is pushed stripper apparatus inside forward, thus hitting partially or stuck phenomenon of effectively prevent that rear mold bar causes because of bending or angle problem.
In sum, Capsules preparation facilities of the present invention, not only overcomes above-mentioned technical problem, and structure is simple, reliable and stable, effectively raises the operational efficiency of device, has saved manpower and materials cost.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention;
Fig. 2 is the present invention's medium and small molding bar and large molding board combining structure schematic diagram;
Fig. 3 is the little molding tool blend stop apparatus structure schematic diagram in the embodiment of the present invention;
Fig. 4 is the anti-lost strip device side view of template in the embodiment of the present invention;
Fig. 5 is the anti-lost strip device front view of template in the embodiment of the present invention;
Fig. 6 is the structural representation of secured adjusted device in the anti-lost strip device of template in the embodiment of the present invention;
Fig. 7 of the present inventionly destatics reative cell internal structure schematic diagram;
Fig. 8 is mould bases jacking sprocket wheel transporter middle sprocket mounting structure schematic diagram of the present invention;
Fig. 9 is mould bases jacking sprocket wheel transporter middle sprocket structural representation of the present invention;
Figure 10 is mould bar of the present invention guiding anti-collision machine device front view;
Figure 11 is mould bar of the present invention guiding anti-collision machine device profile;
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is described in detail.
As shown in Figure 1-2, a kind of Capsules preparation facilities, comprise glue dipping machine 1, circulating template is transported track 2, dry cooling chamber 3, destaticed reative cell 4, stripper apparatus 5, little molding bar 6, described circulating template transport track 2 by described glue dipping machine 1, dry cooling chamber 3, destatic reative cell 4 and stripper apparatus 5 is connected successively, form blood circulation, the die head 62 that described little molding bar 6 comprises base 61 and is vertically fixed on base, described some little molding bars 6 are assembled into large molding plate 7 by the splicing between base 61.Described glue dipping machine 1 comprises each 2 blocks of large molding plates 7 in every side, little molding tool blend stop device 8, the anti-lost strip device 9 of template, described little molding tool blend stop device arranges 8 on glue dipping machine 1 fuselage of described large molding plate 7 rear and front end, and the anti-lost strip device of described template 9 is arranged on bottom described large molding plate 7; Described destaticing in reative cell 4 is provided with mould bases jacking sprocket wheel transporter 10, on the supporting traverse 42 below the mould bases 41 destaticing reative cell 4 described in described mould bases jacking sprocket wheel transporter 10 is installed on; The circulating template of described stripper apparatus 5 is transported track entrance and is provided with mould bar guiding anti-collision machine device 11.
As shown in Figure 3, described little molding tool blend stop device 8 comprises elasticity blend stop 81 and elasticity assists pressing plate 82, the center of described elasticity blend stop 81 is fixed on glue dipping machine 1 fuselage at described large molding plate 7 two ends, its the right and left covers on the two ends of described large molding plate 7, and it is parallel with described large molding plate 7 upper surface, described elasticity assists pressing plate 82 to comprise mounting blocks 821 and the spring bearer plate 822 of two groups of cuboids, described mounting blocks 821 is fixed on the fuselage of the glue dipping machine 1 directly over described elasticity blend stop 81 along the central horizontal symmetry of described elasticity blend stop 81, described spring bearer plate 822 is bending-type component, its horizontal segment is fixed on bottom described mounting blocks 821, its bending section props up the upper surface of described elasticity blend stop 81 downwards, the end of described elasticity blend stop 81 is made to be close to the upper surface of described large molding plate 7.
Be spliced in the process of a large molding tool 7 at some little molding tools 6, above-mentioned little molding tool blend stop device 8, clamping restriction is carried out by the two ends of elasticity blend stop 81 to little molding bar 6, prevent little molding bar 6 from occurring taking bar and the phenomenon of falling bar in splicing, in addition, elasticity assists the setting of pressing plate 82, elasticity blend stop 81 is made to remain clamping action to little molding bar 6, solve the yielding problem of blend stop fatiguability, the clamping restraint of little molding bar is improved greatly, has stopped little molding bar 6 and take bar and the phenomenon of falling bar in splicing;
As Figure 4-Figure 6, the anti-lost strip device 9 of described template comprises two groups of cross bars 91, pulley bracket 92, secured adjusted device 93 and stainless steel silk 94, described cross bar 91, pulley bracket 92, secured adjusted device 93 are symmetrically distributed in the both sides of described glue dipping machine 1, described cross bar 91 is set in parallel in the front lower place of described large molding plate 7, and its two ends are fixed on the fuselage of described glue dipping machine 1, described pulley bracket 92 comprises base 921 and is arranged on the pulley 922 of hub surface band groove on base top, described base 921 bottom is fixed on described cross bar 91, described pulley 922 is just right with described large molding plate 7, and pulley center is positioned at the below of described large molding plate 7, described secured adjusted device 93 comprises fixed block 931, slide block 932 and T-shaped bolt 933, described fixed block 931 is fixed on the fuselage of the glue dipping machine 1 above described pulley bracket 92, described fixed block 931 surface offers through spill chute downwards, described fixed block 931 top is provided with through internal thread hole downwards, described slide block 932 is installed in the spill chute of described fixed block 931, the top of described slide block 932 offers internal thread hole, described slide block 932 surface is provided with clamp nut, described bolt 933 is connected with described fixed block 931 and slide block 932 by the internal thread hole on fixed block 931 top and the internal thread hole on described slide block 932 top successively, by turn bolt 933, can adjusting slider 932 relative to the position of fixed block 931, and then regulate the tightness of stainless steel silk 94, described stainless steel silk 94 one end is fixed on described slide block 932 by the clamp nut on described slide block 932 surface, again successively through the pulley 922 of the pulley 922 on the pulley bracket 92 of homonymy, the greatly bottom of molding plate 7 and the pulley bracket 92 of opposite side, then its other end is fixed on the slide block 932 of opposite side in the same fashion, described two groups of stainless steel silks 94 and accordingly pulley bracket 92, secured adjusted device 93 arrange along the centrosymmetry of described cross bar 91.
Dip in glue process at large molding plate 7, after sticking machine breaks down shutdown, mould bar easily drops in glue groove, not only pollute, and later stage glue groove cleans and glue debugging expends comparatively large, cost is very high, the setting of the anti-lost strip device 9 of template, the anti-lost bar net be made up of stainless steel silk 94 is added bottom large molding plate 7, when mould bar dip in accidentally drop in glue process time, by directly falling on stainless steel silk 94, glue groove can not be fallen into, solve the problems referred to above;
As Figure 7-9, described mould bases jacking sprocket wheel transporter 10 comprises shell 101,4 sprocket wheels 102, chains 103, described shell 101 is spliced by before and after two pieces of identical trapezoidal metallic plates, the center of described shell 101 offers through fixing hole, described supporting traverse 42 passes the through fixing hole at described shell 101 center and is fixedly connected with described shell 101, and described shell 101 two ends and knuckle place, top offer 4 through installing holes along median vertical line symmetry, described sprocket wheel 102 comprises travelling gear 104, ball bearing 105 and power transmission shaft 106, described ball bearing 105 is fixedly mounted on the center of described travelling gear 104, the middle part of described power transmission shaft 104 is fixedly mounted in described ball bearing 105, described power transmission shaft 104 two ends are external screw thread port, the two ends at described power transmission shaft two ends 104 are each passed through the through installing hole on described shell 101, be fixed between described shell front and rear panel by nut 107, in this way described 4 sprocket wheels are separately fixed at the edge of described shell 101, described chain 103 occlusion is arranged on the travelling gear 104 of described 4 sprocket wheels 102, along the formation loop, edge of described shell 101, the chain 103 of described shell 101 upper end contacts with bottom described mould bases 41, and form load-bearing, spacing on track between adjacent mould bases can be greater than by contact width bottom described sprocket wheel 102 and described mould bases 41.
Destatic in process at Capsules, described some large molding plates 7 are placed on mould bases 41, with the transmission of mould bases 41 successively by destaticing rotary broom 43 above track, because the weight of large molding plate 7 own is larger, after large molding plate 7 is pressed on mould bases 41, weight of being exerted pressure mould bases 41 causes middle sinking, cause in the middle of the large molding plate 7 on mould bases 41 low, both sides are high, after long-play, the high position on large molding plate 7 both sides is when by destaticing rotary broom 43, damage can be brought to the bristle on rotary broom 43, bristle is opened to both sides, gap is produced in the middle of bristle, time is longer, gap is larger, large molding plate 7 is when the gap place by rotary broom 43, just be equal to nothing and destatic, thus cause Capsules top bubble to produce,
The mould bases jacking sprocket wheel transporter 10 designed for above-mentioned technical problem, to install in the bottom of mould bases 41 can with the jacking supporting member of mould bases 41 Synchronous Transmission, described mould bases jacking sprocket wheel transporter 10 is with mould bases 41 Synchronous Transmission process, assume responsibility for the pressure of large molding plate 7, the large molding plate 7 on mould bases 41 and mould bases 41 is made to keep, horizontally through destaticing rotary broom 43, reaching the object evenly destaticed;
As shown in figs. 10-11, described mould bar guiding anti-collision machine device 11 comprises guide pad 111 and lower guide pad 112, described upper guide pad 111 is concave shape component, the circulating template being fixedly mounted on described stripper apparatus 5 is transported directly over track entry 51, its concave surface is downward, and concave surface bottom surface is concordant with entrance 51 upper end, described lower guide pad 112 is convex shape component, the circulating template being fixedly mounted on described stripper apparatus 5 is transported in track entry 51, and transport track 2 with described circulating template and dock, described lower guide pad 112 convex surface upwards, and convex surface bottom surface is concordant with entrance 51 lower end, the gathering sill 113 that cross section is undercut shape is formed between described upper guide pad 111 and lower guide pad 112, the width of described gathering sill 113 both sides is 1.2 times of base 61 thickness of described little molding bar 6, the length that described upper guide pad 111 both sides exceed entrance 51 upper end is 1/3 of the width of described little molding bar 6 base 61.
Little molding bar 6 is after the transmission that circulating template transports track 2, as the direction of arrow in figure, little molding bar 6 enters the entrance 51 of described stripper apparatus 5 under promotion pawling, and continue inwardly to advance, after little molding bar 6 tail end enters entrance 51, pawl and get back to original position, promote the little molding bar 6 of next root again and enter entrance 51, and the front end of next root little molding bar props up the tail end of last little molding bar, promote the inside that last little molding bar enters stripper apparatus 5, run successively, original stripper apparatus porch is not provided with guider, when after little molding bar enter the orientation slightly deviation of guide rail, front and back mould bar will be caused to collide, make track stuck, have a strong impact on utilization rate and the service life of equipment and mould bar.
Mould bar guiding anti-collision machine device in the present invention, the upper guide pad 111 of concave shape structure and the lower guide pad 112 of convex shape structure have been installed in stripper apparatus porch, the gathering sill 113 that both are formed, locator qualification has been carried out to the propelling of little molding bar, after last little molding bar enters stripper apparatus 5 by gathering sill 113, its tail end rests in gathering sill, after a rear mould bar front end enters gathering sill 113, directly dock with the tail end of last mould bar in limited space, and under the effect of pawling, this last mould bar is pushed stripper apparatus inside forward, thus hitting partially or stuck phenomenon of effectively prevent that rear mold bar causes because of bending or angle problem.
In sum, Capsules preparation facilities of the present invention, by the improvement to existing equipment, not only overcome above-mentioned technical problem, and structure is simple, reliable and stable, effectively raises the operational efficiency of device, saved manpower and materials cost.
The foregoing is only the preferred embodiment of the invention; not in order to limit the invention; the any amendment done within all spirit in the invention and principle, equivalently to replace and improvement etc., within the protection domain that all should be included in the invention.
Claims (6)
1. one kind evenly destatics and anti-collision machine Capsules preparation facilities, comprise glue dipping machine, circulating template transports track, dry cooling chamber, destatic reative cell, stripper apparatus, little molding bar, described circulating template transports track by described glue dipping machine, dry cooling chamber, destatic reative cell and stripper apparatus is connected successively, form blood circulation, described little molding bar comprises base and is vertically fixed on the die head on base, described some little molding bars are assembled into large molding plate by the splicing between base, it is characterized in that, described destaticing in reative cell is provided with mould bases jacking sprocket wheel transporter, on supporting traverse below the mould bases destaticing reative cell described in described mould bases jacking sprocket wheel transporter is installed on, the circulating template of described stripper apparatus is transported track entrance and is provided with mould bar guiding anti-collision machine device.
2. according to claim 1ly evenly destatic and anti-collision machine Capsules preparation facilities, it is characterized in that, described mould bases jacking sprocket wheel transporter comprises shell, some sprocket wheels, chain, described shell is spliced by before and after two pieces of identical trapezoidal metallic plates, the center of described shell offers through fixing hole, described supporting traverse passes the through fixing hole of described housing center and is fixedly connected with described shell, and described shell two ends and top offer some through installing holes along median vertical line symmetry, described sprocket wheel comprises travelling gear, ball bearing and power transmission shaft, described ball bearing is fixedly mounted on the center of described travelling gear, the middle part of described power transmission shaft is fixedly mounted in described ball bearing, the two ends of described power transmission shaft are each passed through the through installing hole of described shell edge, be fixed on described shell front and rear panel, described some sprocket wheels are made to be separately fixed at the edge of described shell, described chain occlusion is arranged on the travelling gear of described some sprocket wheels, along the formation loop, edge of described shell, the chain of described shell upper end contacts with bottom described mould bases, and form jacking load-bearing.
3. according to claim 1ly evenly to destatic and anti-collision machine Capsules preparation facilities, it is characterized in that, described mould bar guiding anti-collision machine device comprises guide pad and lower guide pad, described upper guide pad is concave shape component, the circulating template being fixedly mounted on described stripper apparatus is transported directly over track entry, its concave surface is downward, and concave surface bottom surface is concordant with entrance upper end, described lower guide pad is convex shape component, the circulating template being fixedly mounted on described stripper apparatus is transported in track entry, and transport orbital docking with described circulating template, described lower guide pad convex surface upwards, and convex surface bottom surface is concordant with entrance lower end, the gathering sill that cross section is undercut shape is formed between described upper guide pad and lower guide pad, the width of described gathering sill both sides is 1.1-1.2 times of described little molding bar base thickness, the length that described upper guide pad both sides exceed entrance upper end is the 1/3-1/4 of described little molding bar base width.
4. according to claim 2ly evenly destatic and anti-collision machine Capsules preparation facilities, it is characterized in that, described power transmission shaft two ends are external screw thread port, and described power transmission shaft two ends are fixed on described shell front and rear panel by nut.
5. according to claim 2ly evenly to destatic and anti-collision machine Capsules preparation facilities, it is characterized in that, the quantity that described sprocket wheel is installed is 4-6, and wherein, the sprocket wheel being installed on shell upper is at least 2.
6. according to claim 2ly evenly to destatic and anti-collision machine Capsules preparation facilities, it is characterized in that, bottom the chain of described shell upper end and described mould bases, spacing on track between adjacent mould bases can be greater than by contact width.
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CN201510334276.8A CN104887519B (en) | 2015-06-16 | 2015-06-16 | One kind uniformly destatics and anti-collision machine Capsules preparation facilities |
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US4427131A (en) * | 1978-11-09 | 1984-01-24 | Farmatic S.R.L. | Capsule orienting device, particularly for capsule-filling or processing machines |
US6546702B1 (en) * | 2001-03-30 | 2003-04-15 | Nutricia Manufacturing U.S.A., Inc. | Method and apparatus for preparation of capsule with improved closing/ejection pins |
CN101040637A (en) * | 2007-04-27 | 2007-09-26 | 南平德赛技术装备有限公司 | Automatic fresh leaf drying machine |
CN201022848Y (en) * | 2007-09-24 | 2008-02-20 | 盛孝鹏 | Single capsule directional dumping mechanism |
CN201139778Y (en) * | 2007-10-11 | 2008-10-29 | 新昌县城关晨光机电研究所 | Automatic capsule drawing apparatus of capsule product line |
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2015
- 2015-06-16 CN CN201510334276.8A patent/CN104887519B/en active Active
Patent Citations (5)
Publication number | Priority date | Publication date | Assignee | Title |
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US4427131A (en) * | 1978-11-09 | 1984-01-24 | Farmatic S.R.L. | Capsule orienting device, particularly for capsule-filling or processing machines |
US6546702B1 (en) * | 2001-03-30 | 2003-04-15 | Nutricia Manufacturing U.S.A., Inc. | Method and apparatus for preparation of capsule with improved closing/ejection pins |
CN101040637A (en) * | 2007-04-27 | 2007-09-26 | 南平德赛技术装备有限公司 | Automatic fresh leaf drying machine |
CN201022848Y (en) * | 2007-09-24 | 2008-02-20 | 盛孝鹏 | Single capsule directional dumping mechanism |
CN201139778Y (en) * | 2007-10-11 | 2008-10-29 | 新昌县城关晨光机电研究所 | Automatic capsule drawing apparatus of capsule product line |
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