CN104884577B - It is vented flow conditioner and pipeline monitor device and correlation technique with the adjuster - Google Patents
It is vented flow conditioner and pipeline monitor device and correlation technique with the adjuster Download PDFInfo
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- CN104884577B CN104884577B CN201280078042.6A CN201280078042A CN104884577B CN 104884577 B CN104884577 B CN 104884577B CN 201280078042 A CN201280078042 A CN 201280078042A CN 104884577 B CN104884577 B CN 104884577B
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- 238000013461 design Methods 0.000 description 15
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B15/00—Other coke ovens
- C10B15/02—Other coke ovens with floor heating
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15D—FLUID DYNAMICS, i.e. METHODS OR MEANS FOR INFLUENCING THE FLOW OF GASES OR LIQUIDS
- F15D1/00—Influencing flow of fluids
- F15D1/02—Influencing flow of fluids in pipes or conduits
- F15D1/04—Arrangements of guide vanes in pipe elbows or duct bends; Construction of pipe conduit elements for elbows with respect to flow, e.g. for reducing losses of flow
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23J—REMOVAL OR TREATMENT OF COMBUSTION PRODUCTS OR COMBUSTION RESIDUES; FLUES
- F23J11/00—Devices for conducting smoke or fumes, e.g. flues
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F15—FLUID-PRESSURE ACTUATORS; HYDRAULICS OR PNEUMATICS IN GENERAL
- F15D—FLUID DYNAMICS, i.e. METHODS OR MEANS FOR INFLUENCING THE FLOW OF GASES OR LIQUIDS
- F15D1/00—Influencing flow of fluids
- F15D1/14—Diverting flow into alternative channels
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Materials Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Organic Chemistry (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Measuring Temperature Or Quantity Of Heat (AREA)
- Pipe Accessories (AREA)
Abstract
A kind of pipeline monitor device is laterally extended second pipe part including first pipe part and from the side of the first pipe part.At least one flow conditioner is placed on the inside of one of the first pipe part and second pipe part.The flow conditioner is special-shaped pipeline liner and/or the flow conditioner includes at least one guide vane.The pipeline monitor device may also comprise the transition portion extended between the first pipe part and second pipe part, wherein the transition portion has the length extended along the side of the first pipe part and the depth stretched from the epitaxial lateral overgrowth of the first pipe part, wherein the length is greater than the diameter of the second pipe part.
Description
Technical field
This technology is typically directed toward the apparatus and method for for adjusting pipeline fluid flow inside.More specifically, certain specific
Embodiment is related to improving the flow conditioner and transition portion of the exhaust gas being discharged from coke oven flowing by pipeline monitor device.
Background technique
Coke is a kind of solid carbonaceous fuels from coal.Due to its relatively small number of impurity, coke is in various realities
With being all welcome energy sources in purposes.For example, coke often be used to smelt iron ore in steelmaking process.Another
In a example, coke can also be used to heating commercial building or drive Industrial Boiler.
In typical coke making process, a large amount of coal is fired in coke oven, and temperature therein is usually more than 2000
Degrees Fahrenheit.The relatively high coal of impurity is transformed into the coke containing relatively fewer impurity by sintering procedure.At the end of sintering procedure,
Coke usually appears in coke oven in generally complete one piece of form.Coke is removed from coke oven usually, is packed into one
A or multiple compartments (for example, hot carrier vehicle compartment, quenches compartment, or hot load/quenching compartment of combination), and quenching tower is transported to it
Cooling or " quenching ", can transport dispatching, use as fuel source.
Hot waste gas (such as flue gas) is discharged from coke oven by the network being made of pipeline, intersection and transition apparatus.
Skewing mechanism in the flow of flue gas path of coke plant can lead to serious pressure drop penalty, inefficient flow region (such as
It is static, stagnate, reflux, separation etc.) and air and volatile materials poor mixing.High pressure decline loss causes higher
It is required that draft, this can further result in leakage and more uncontrollable system.In addition, due to the local erosion of acceleration
And thermal wear, the local hot spot of poor mixing and generation can cause faster structural degradation.Erosion includes due to high velocity stream
It is dynamic to corrode caused material property decline.Heat spot can cause the thermal degradation of material, eventually lead to hot/structural failures.This
One local erosion and/or heat spot can transfer the damage for leading to pipeline monitor.For example, the exhaust uptake and cross pipeline of coke-oven plant
Infall be easy to be influenced by the distribution of poor mixing/air-flow, the generation of heat spot can be caused, further result in channel mistake
Effect.
Traditional pipeline monitor design also results in serious pressure drop penalty, this loss can be limited in single group
The quantity of the coke oven connected together.The draught fan of coke-oven plant can drive great draft, and there is also limitations.Pipeline
Pressure decline in skewing mechanism can reduce the available draft amount for flue gas is discharged in coke oven battery.
The these and other problem related to traditional pipeline monitor design will lead to additional capital expense.Therefore,
There is it is such need to provide pipeline monitor/transition apparatus of improvement, such device can improve the mixing of gas, air-flow
It spreads, is minimized inefficient flow region (such as static, stagnation, reflux, separation etc.), and the decreasing loss in the case where infall reduces pressure
It loses, so as to improve the running and potentially reduction design, the cost of construction and operation coke-oven plant of coke-oven plant.
It summarizes
Present technology provides special-shaped pipeline liner, guide vane, transition portion, pipeline monitor device and improve exhaust system
The method that gas flows in system.In one exemplary embodiment, pipeline monitor device includes first pipe part and from described
The second pipe part that the side of first pipe part is laterally extended.The second pipe part can be connected to described T-shapedly
First pipe part.It the second pipe part can be horizontal with the side of an angle less than 90 degree from first pipe part
To extension.
At least one flow conditioner is placed on the interior of one of the first pipe part and second pipe part
Portion.In the one aspect of technology described herein, the flow conditioner is special-shaped pipeline liner.In another party of this technology
Face, the flow conditioner include at least one guide vane.
In one embodiment, special-shaped pipeline liner includes with the special-shaped wall of inner surface of pipeline matched first and with described first
The special-shaped wall of special-shaped wall matched second.In the one side of this technology, the special-shaped pipeline liner may be mounted to that first pipe portion
Divide internal.In the another aspect of this technology, the special-shaped pipeline liner is installed in second pipe partial interior.Described second is different
Shape wall may include refractory material.
In another embodiment, special-shaped pipeline liner includes forming the profile to match with pipeline monitor device inner surface
First wall and the second wall being connected with first wall.Second wall forms contoured to change in pipeline monitor device
Airflow direction.In the one aspect of this technology, second wall includes at least one convex surface.
In another embodiment, pipeline monitor device includes first pipe part and the side from the first pipe part
The second pipe part being laterally extended.Transition portion extends between the first pipe part and second pipe part, wherein
The transition portion has the length extended along the side of the first pipe part and the institute from the first pipe part
State the depth that epitaxial lateral overgrowth is stretched.In one embodiment, the length is changed with the diameter change of the second pipe part.
In another embodiment, the length is greater than the diameter of the second pipe part.In another embodiment, the length is institute
Twice for stating depth.
Present invention also provides a kind of coking equipment exhaust systems.In one embodiment, the exhaust system includes emergency
Exhaust pipe and the cross pipeline being laterally extended from the emergency exhaust pipe side.The system further includes special-shaped pipeline liner, packet
The second wall for including and the emergency exhaust pipe internal surface matched first wall and being connected with first wall.The second wall shape
Change the direction of the air-flow close to the emergency exhaust pipe and cross pipeline intersection at contoured.The exhaust system is also
Including the second special-shaped pipeline liner to match with the cross pipeline inner surface.
The method that the application further relates to improve gas flowing in exhaust system.In one embodiment, the method may include
The position of inefficient flow region (such as static, stagnation, reflux, separation etc.) is determined inside pipeline monitor device and in the pipe
Flow conditioner is installed in identified position in road skewing mechanism.In the one aspect of disclosed technique, the position passes through meter
Calculation machine aided design system determines, such as Fluid Mechanics Computation (CFD) system.In the another aspect of disclosed technique, institute's rheme
It sets through the measuring condition determination at the pipeline monitor device, such as temperature, pressure and/or rate.
In another embodiment, improve the method for gas flowing in the exhaust system including at least one pipeline monitor device
Including determining the position of inefficient flow region in the pipeline monitor device and in identified position to the pipeline monitor
Liquid is injected in device.
Behind the specific embodiments and the drawings part for considering the application, the these and other aspects of disclosed technique will very
Obviously.It is to be appreciated however that protection scope of the present invention should be determined by the claim proposed, and unspecific master
Topic whether handle it is any or it is all the problem of background technology part refers to or whether include this overview section refer to appoint
What features or aspect.
Detailed description of the invention
The non-limiting and Non-exhaustive embodiment of equipment, system, method including preferred embodiment by by
The reference of the following drawings is described, wherein same reference numbers refer to same section throughout each view, unless otherwise specified.
Fig. 1 is the schematic diagram of coke-oven plant;
Fig. 2 is the schematic diagram of typical coke oven with the exhaust system being connected;
Fig. 3 is the cross-sectional side view of emergency exhaust pipe and cross pipeline intersection, shows the various flowings close to intersection
It is abnormal;
Fig. 4 is the cross-sectional side view of the pipeline monitor device according to exemplary embodiment;
Fig. 5 is the perspective view that the slave pipeline fan of coke-oven plant extends to the blower concetrated pipe of main exhaust;
Fig. 6 is the cross-sectional side view of traditional blower concetrated pipe, is shown through the gas of concetrated pipe and main exhaust
Rate;
Fig. 7 is the cross-sectional side view of the blower concetrated pipe of improvement, is shown through the gas of concetrated pipe and main exhaust
Rate;
Fig. 8 is the cross-sectional side view of the guide vane (IGV) assembly according to exemplary embodiment;
Fig. 9 is the perspective view of guide vane (IGV) assembly shown in fig. 8;
Figure 10 is the cross-sectional side view of the blower concetrated pipe according to exemplary embodiment, show operation by concetrated pipe and
The rate of the gas of main exhaust;
Figure 11 A is the schematic elevation view of the pipeline monitor device according to exemplary embodiment;
Figure 11 B is the schematic side view of pipeline monitor device shown in Figure 11 A;
Figure 12 A is the schematic elevation view of the pipeline monitor device according to exemplary embodiment;
Figure 12 B is the schematic side view of pipeline monitor device shown in Figure 12 A;
Figure 13 is the side view of the pipeline monitor device according to another exemplary embodiment;
Figure 14 is the schematic diagram of the fluid injection system used in pipeline monitor device;
Figure 15 A is the perspective view for the intermediate waste heat boiler (HRSG) being connected with transition piece in joint;
Figure 15 B is the side view for the intermediate waste heat boiler (HRSG) being connected with transition piece in joint;
Figure 15 C is the perspective view for the intermediate waste heat boiler (HRSG) being connected with transition piece in joint;
Figure 15 D is the top view for the intermediate waste heat boiler (HRSG) being connected with transition piece in joint;
Specific embodiment
Present technology provides special-shaped pipeline liner, pipeline monitor device and the sides for improving gas flowing in exhaust system
Method.Described embodiment can be used as original design or realize as the transformation to already present equipment.Have been found that the disclosure
Design be used to improve skewing mechanism in coke oven or similar system or gas flowing, hot situation and the structure of joint are complete
Whole property.By optimizing the externally and/or internally shape of skewing mechanism, the mixing of gas can be improved, is in relatively bad
The region of situation can be minimized, and the pressure drop penalty of infall can be also minimized.Reduce the pressure damage of infall
Disability play the role of reduce ventilation set-point, this can generate the effect of evolutionary operation, and potentially reduce Cost Design and
Maintenance cost.Further, it can be conducive to make the ventilation set-point of whole system to be minimized, to make any unwanted
Extraneous gas penetrates into system and drops at least.
The detail of some embodiments of this technology is described with reference to Fig. 1-14 below.Other descriptions are usually and coking
And/or the details of the associated well-known structure of pipe design and system does not propose in disclosure below, to avoid
There is unnecessary ambiguous in the description of the various embodiments of this technology.Many details, size, angle shown in the accompanying drawings
With the explanation that other feature is only to the specific embodiment of this technology.To which other embodiments also can be without departing substantially from this technology
Possess other details, size, angle and feature in the case where spirit or scope.Therefore, the average expert of technical field
Personnel can correspondingly understand that this technology may be present other embodiments with additional element or this technology and may be present not and have ginseng
Examine the other embodiments of some features of institute's showing and describsion in following figure 1-14.
Shown in FIG. 1 is a typical coke-oven plant, wherein coal 1 is admitted to coke oven battery 10, leads in coke oven battery
It crosses heating coal and obtains coke.The exhaust gas (such as flue gas) being discharged from coke oven is logical in sharing for intersecting with emergency exhaust pipe 14
It is collected in road 12.Crossing pipeline 16 is connect also by emergency exhaust pipe 14 with common-use tunnel 12.Hot fume passes through crossing pipeline 16
Cogeneration power plant 18 is flowed into, which includes the waste heat boiler (HRSG) 20 for supplying steam turbine 22 in turn.These flue gases
Continue to flow into sulphuring treatment facility 24.Finally, treated, and exhaust gas is discharged via pipeline fan 26 by main exhaust 28.In addition to logical
It crosses main exhaust 28 to rise other than the air-flow of gas generation of discharge, which provides negative pressure for whole system.
It can understand that coke oven 10 is to be connected to shared pathway 12 by upcast 15 with further reference to Fig. 2.Common-use tunnel
12 extend along the top horizontal of coke oven 10.Exhaust pipe 14 of meeting an urgent need extends along common-use tunnel 12 vertically as shown in the figure.Across
Pipeline 16 is in emergency exhaust pipe 14 in pipeline monitor device 30 and intersects.In normal operation, emergency exhaust pipe 14, which is in, closes
State, and exhaust gas flows into cogeneration power plant 18 by crossing pipeline 16 (referring to Fig. 1).When cogeneration power plant 18 or it is other after
When problem occurs for the equipment in stage, emergency exhaust pipe 14 can be opened, so that exhaust gas be allowed to be expelled directly out.Although shown in figure
Common-use tunnel 12 and crossing pipeline 16 and emergency exhaust pipe 14 intersect at different height, but common-use tunnel 12 and crossing pipeline 16
Identical height can also be intersected at emergency exhaust pipe 14.In addition, disclosed technique can be used for no matter it is in identical height
Or the skewing mechanism of different height.
It is shown in Fig. 3 to occur from traditional pipeline monitor device, such as pipeline monitor device 30, in various flowings it is different
Often.Flow abnormalities 32 are the partial combustion points due to caused by inefficient flowing/distribution.Another inefficient flowing/mixing dispersion zone
36 are located in the emergency exhaust pipe 14 at crossing pipeline 16.Inefficient flow region 34 (such as it is static, stagnate, reflux, separation
Deng) be located in crossing pipeline 16.These inefficient flow regions contain the gas flowing of separation, can consume the useful energy of flow.
These potential inefficient flowing spaces also can include unwanted, unstable vortex.These vortex sometimes can be because of buoyancy
Or chemical reaction and enhance, can lead to unwanted, the undesirable sound, forced harmonic wave, potential flow instability,
And incorrect meter reading.If inefficient flow region under the conditions of not having gas in pipelines and flowing representative carries out
Measurement, incorrect meter reading may can occur.Because the essence of these inefficient flow regions is in this way, these regions
It can cause falling and promoting particle packing for particle.
Shown in Fig. 4 is the pipeline monitor device 130 of the improvement according to exemplary embodiment.Pipeline monitor device 130 wraps
Include in the form of exhaust pipe 114 of meeting an urgent need occur first pipe part and include in the form of crossing pipeline 116 occur second pipe
Part is laterally extended from the side of the emergency exhaust pipe 114.In the present embodiment, pipeline monitor device 130 includes multiple
Flow conditioner (40,42,44) is to improve exhaust gas flowing.For example, flow conditioner 40 be mounted in emergency exhaust pipe 114 and across
The more form of the special-shaped pipeline liner of the intersection 130 of device 116.Region occupied by flow conditioner 40 is exactly traditional design
In inefficient flowing and gas be mixed place, such as flow abnormalities shown in Fig. 3 32.Flow conditioner 42 is mounted on across pipe
In road 116, to occupy inefficient flow region 34 shown in Fig. 3.Flow conditioner 44 is mounted on crossing pipeline in emergency exhaust pipe 114
116 opposite occupies inefficient mixing dispersion zone 36 shown in Fig. 3 in this case.Increase flow conditioner 40,42,
After 44, the air-flow F in skewing mechanism 130 is improved (referring to fig. 4).
These pipe linings have remolded the in-profile of pipeline, in addition to some other influence, inherently change flowing road
The essence of diameter and direction.Pipe lining can be used to smooth or improve flowing entrance, or to provide from a paths to another
Better transition, especially when being done so for pipe shape in the presence of limitation.Special-shaped pipeline liner can be used to mitigate to be derived from
Wall shear stress caused by high-speed and the particle packing caused by sedimentation and/or particles collision can cause slow or low
Imitate flow region.Special-shaped pipeline liner is also the mitigation and flow separation that better flowing transition and movement, stress and heat are concentrated
Alleviation etc. provide better pipeline transition portion or path.
It can understand with continued reference to Fig. 4, in the present embodiment, special-shaped pipeline liner 40,42,44 respectively includes handing over pipeline
The special-shaped wall of fork device inner surface matched first and with the described first special-shaped wall of special-shaped wall matched second.For example, special-shaped pipeline
Liner 40 includes the 19 matched first abnormity wall 50 of inner surface with the inner surface 17 of emergency exhaust pipe 114 and crossing pipeline 116.
Pipe lining 40 further includes and the special-shaped wall 52 of the first special-shaped wall 50 matched second.In this instance, the described second special-shaped wall
52 be convex surface, and extends to the flue gas stream F flowed by pipeline monitor device 130.Special-shaped pipeline liner 42 include with across
The special-shaped wall 54 of the inner surface 19 matched first of more pipeline 116.Second special-shaped wall 56 matches with the described first special-shaped wall 54, and
It and is also convex surface.Similar, special-shaped pipeline liner 44 includes 17 matched first abnormity of inner surface with emergency exhaust pipe 114
Wall 58 and with the described first special-shaped wall 60 of special-shaped wall 58 matched second.
The special-shaped wall of the first of these special-shaped pipeline liners the similar mode such as can fasten and be connected to inner surface 17 by welding, detaining
With 19.Similarly, the second special-shaped wall can be connected to the their own first special-shaped wall by way of fastener appropriate or welding.
Recognized as the those having ordinary skill in the art of technical field, special-shaped pipeline liner may include it is various be suitable for it is corrosive,
Material under hot conditions.For example, the first special-shaped wall 50,54,58 may include steel or other suitable materials.Second special-shaped wall
52,56,60 may include refractory material, such as ceramics, it can resist the high temperature along with flue gas and partial combustion generation.Material
Selection depend on flue gas heat, flowing and chemical property.Because flue gas may have various temperature, rate and change
Composition is learned, these differences can depend on the time of such as coking cycle, flowing control setting, ambient conditions, locating coke oven system
The many factors such as the position in system, so material selection also can be varied.The liner layer of heat pipeline connector is than cold pipeline
Connector has prior flame retardant coating.For example min/max temperature, thermal cycle, change can be considered in the selection of suitable material
Learn reaction, flowing erosion, the sound, harmonic wave, resonance, the condensation of corrosive chemical and particle packing.
In one embodiment, flow conditioner is constructed by relatively cheap material and is covered in multilayer rindy
Lining.In another embodiment, fire resisting or similar material can shape (such as injection) by way of spray repair.By slightly increasing
Amount or the mode of layering spray repair, which are able to achieve, shapes preferably control to spray repair.In addition, template or mould can be used to assist spray repair at
Shape.Template, mould or modern cutting technology be used as insert insertion pipeline refractory material forming (for example, even if
Lack and carry out spray repair for the Main Morphology of internal insert), and be attached by the spray repair to pipe lining internal layer.Another
In embodiment, flow conditioner can form entirety along pipeline.In other words, tube wall can be modelled or " recessed " is at along pipe
Road inner surface provides convex surface.Term convex used herein is not required for the surface of continuously smooth, although smooth surface is more
It suits the requirements.For example, the form that flow conditioner extends to the multi-panel protrusion on flow path occurs.Such protrusion
Object may include multiple discontinuous panels or surface.In addition, flow conditioner is not limited to convex surface.Its profile can have
The surface of other complexity, these surfaces can analyze test by Fluid Mechanics Computation and determine, can also be considered by design, such as at
Sheet, space, operating condition etc. determine.
Shown in fig. 5 is the conventional fan concetrated pipe 70 that main exhaust 28 is extended to from pipeline fan 26 (referring to Fig. 1).Wind
Machine concetrated pipe 70 includes multiple branches 72,74,76, they all intersect at pumping chamber 80.As shown, branch 74 and 76 includes inclined
Device 78 is flowed, and pumping chamber 80 includes rectifier 79.With reference to Fig. 6, wherein the rate amplitude in blower concetrated pipe 70 is shown, tradition
The design of blower concetrated pipe will lead to flow at high speed 82, which can damage pipeline due to shearing force.On the contrary, figure
It is 180 skewing mechanism of blower pumping chamber shown in 7 comprising guide vane (IGV) assembly 90.In this case, close to main exhaust
The rate amplitude of 128 flowings is significantly less than conventional pipelines structure shown in Fig. 6.High flow rate 184, which moves inward, leaves master
The inner wall of exhaust pipe 128, thus the shear stress of wall surface is reduced, the erosion and corrosion that prevent exhaust pipe can be played the role of.
Guide vane in pipeline helps to guide flow path, brings more effective process.Guide vane can be used in for example more preferable
Simulation model for mixing gases flows, preferably flowing guidance, mitigate loss of total pressure.
With reference to Fig. 8 and Fig. 9, guide vane (IGV) assembly 90 includes intra vane 92 and outer leafs 94.In the present embodiment, interior siphonal lobe
Piece is all mounted in main exhaust 128.Fig. 8 provides the size that illustrative guide vane (IGV) assembly can be built.However, these
Size is merely illustrative, and other sizes and angle can also be used.Fig. 9 illustrates intra vane 92 well comprising with inclination
The front 902 that part 904 connects, and sloping portion 904 in turn is connected to rear portion 906.As shown, sloping portion 904 from 100
Inch it is wide be gradually reduced to it is 80 inches wide.Similarly, rear portion 906 also from it is 80 inches wide be gradually reduced to it is 50 inches wide.It weighs again
Shen, size here is only representative, may change.In the present embodiment, sloping portion 904 is slope of about 45
Spend angle;It can also be used however, other angles depend on specific applicable cases.Outer leafs 94 include connecting with sloping portion 910
Front 908, and sloping portion 910 in turn is connected to rear portion 912.Outer guide vane 94 further includes 914 He of side wall of diagram
916.Side wall 914 and 916 and sloping portion 910 and rear portion 912 are with an included angle A inwardly sloping portion 910 and rear portion 912
Inclination.In the present embodiment, included angle A is about 10 degree.Guide vane (IGV) assembly 90 such as can be used suitable fastener to install or assemble
In main exhaust 128, or welding is in position.
In exemplary embodiment as shown in Figure 10, blower concetrated pipe pumping chamber 280 by the transition apparatus on slope with
Main exhaust 228 intersects.It can understand in this case, blower concetrated pipe pumping chamber 280 has mistake at a certain angle
Cross the upper wall 281 to main exhaust 228.Rate size 282 as can be seen in the figure compares Fig. 5 and conventional fan shown in fig. 6
The design of concetrated pipe, which results in lower flow rate sizes.It has been found that company of the improvement from pipeline fan to main exhaust
Connect/transition apparatus can be reduced dust stratification in abrasion and erosion and main exhaust.In addition to the transition apparatus on slope, special-shaped pipeline
Liner and/or guide vane can be used in combination.For example, special-shaped pipeline liner can mounted in low-speed region 202 as shown in Figure 10,
204 and 206.
Shown in figure 11 A and 11B is the pipeline monitor device 230 according to another exemplary embodiment.In the present embodiment
In, the pipeline monitor device 230 includes emergency exhaust pipe 214 and crossing pipeline 216, and the transition extended therebetween
Part 240.The size changed near or at the conduit cross-sectional area at skewing mechanism can help to improve mobile performance.Usually
Increase the size of flow section, such as transition portion 240, can help to reduce flow losses.For from pipeline to be located at connect
The connecting tube of head or infall, transition portion can help to better transition flow.Transition apparatus can be tubaeform, bending
, arc or it is suchlike, to provide the desired flow behavior of infall.In addition, transition portion can be for flowing
Direction converged or shunted.It convergence and shunts part and can be used in combination, for example, pipeline can be converged first and be shunted again or anti-mistake
Come.Furthermore, it should be understood that embodiment can be realized by various combinations.For example, guide vane (IGV) assembly, such as earlier figures
As in 7-9, can be used for and the combination of pipe lining, regardless of its whether assemble or spray repair in place, and with transition portion
In conjunction with.
The transition portion 240 have the length L that extends along exhaust pipe side and the side from exhaust pipe to
The depth D of outer extension.In the present embodiment, the length is greater than the diameter of crossing pipeline 216.The length L can be straight with pipeline
The diameter d or depth D changes and changes.For example, the length L can be twice of the width D.Shown in Figure 12 A and 12B
It is the pipeline monitor device 330 for including transition portion 340.Shown in transition portion 340 and Figure 11 A and 11B in the present embodiment
It is similar, but in addition to exhaust pipe 314 includes the abducent annular region 315 of neighbouring skewing mechanism 330.It is shown in Figure 13
The pipeline monitor device 430 with asymmetric transition portion 440 in another embodiment.It, can be with according to desired design performance
Addition outside heat sink is helped to improve and be transmitted with the heat of ambient air.For example, being placed on the outside heat sink on surface can be used to
Help reduces hot localised points.
Pipeline monitor device can design, improve or modify into and introduce fluid, for example, oxidant (in order to preferably burn or
Remove imperfect combustion product (PIC)), liquid, fuel, the inert gas such as water etc., to help better distributed combustion, subtract
Few hot spot or the cooling for allowing hot-fluid.For example, fluid can be introduced to provide the boundary layer of a cold inertness fluid, with reduce by
The hot spot of the tube wall surface of influence.The fluid may include the liquid such as water, inertia or other gases, can be used to cool down
Or slow down certain chemical reactions.To introduce fluid, pipeline can be modified as accommodating port or additional path.If fluid is from increasing
Potential source introduces, and can also manufacture entrainment effect, improves gas mixing or the energy of flow whereby.
It is the pipeline monitor device 530 for including fluid injection system 540 shown in Figure 14.Fluid injection system 540 is used for
In the specific location injecting fluid of pipeline monitor device 530, to excite or guide the flowing of air-flow, and by pipe surface and give up
Air bound leaves.Fluid injection system 540 includes the controller 542 being connected on multiple valves or fluid injector 544 by wiring.
Each syringe 544 is connected to fluid reservoir 550 by pipe 546.It should be understood that term fluid herein include liquid and
Gas.Therefore, liquid or gas can be injected waste gas stream by the injecting systems 540.The syringe can be excellent according to design condition
Change interval.Fluid can be laterally injected into pipeline by it as shown in figure 14, alternatively, can be in different location axially or along useless
Inject external fluid in flow of air direction.The injection angles injecting fluid that they can also be different.Depend on method in the direction of injection
The condition having at connector and skewing mechanism.The fluid injected can derive from external pressurized source.In another embodiment, it flows
Body can be walked by the draft entrainment that port or valve are flowed by exhaust gas.
The fluid injection system 540 may also comprise multiple sensors, for example be connected to controller 542 by cable 554
Temperature sensor 552.Multiple sensors, such as sensor 552 can provide feedback for controller 542, so that can be appropriate
Time inject fluid.Although the embodiment of diagram only has a temperature sensor, other additional different types of biographies
Sensor can also be used to provide control feedback for controller 542.For example, other sensors may include that pressure, rate and emission pass
Sensor, such as oxygen sensor.
The fluid injection system 540 can be total with aforementioned disclosed special-shaped pipeline liner, guide vane and transition portion
With use.The special-shaped pipeline liner being used together with fluid injection system can extend to the use of pipeline monitor device really
Mixed zone and potential combustion chamber.Air and other additives (such as oxygen) can inject skewing mechanism and more fully be fired with giving
It burns and channel is allowed to use as extension combustion zone.In addition, mixed uniformly pipeline monitor device can be assembled into the second combustion chamber.
The additional air for being added to pipeline monitor device mixed zone can burn out any extra flue gas, in addition can with excessive air or
Other gases, such as nitrogen, to cool down skewing mechanism.For example, if common-use tunnel overheat and full combustion, can infuse thereto
Enter air to cool down this process.On the contrary, if flue gas does not have full combustion before entering waste heat boiler (HRSG), it is possible to
Decompose the pipe of waste heat boiler.Because these pipes are usually made by metal, the corrosion and failure of acceleration will lead to.
In this case, the combustion adjuvants such as air will be added, are burnt out before all combustibles enter waste heat boiler.
Although it is above-mentioned items embodiment be about emergency exhaust pipe and crossing pipeline between pipeline monitor device,
Disclosed technique can be applied to heat pipeline connector, cold pipe joint, exhaust fitting and waste heat boiler.For example, such as Figure 15 A-15B
Shown, intermediate waste heat boiler connector may include the transition piece (632,634,652) of joint.Transition piece 632
Pipeline 622 and pipeline 630 are connected with 634.Pipeline 630 is connected to rectangular tube 650 by transition piece 652.
The method that this technology further relates to improve gas flowing in exhaust system, the exhaust system includes at least one pipeline
Skewing mechanism.The method may include any intrinsic program step in structures described herein.In one embodiment, described
Method, which is included in inside pipeline monitor device, determines low speed or inefficient flow region, inefficient combustion region or inefficient Mixed Zone (example
Such as, be in the region of opposite undesirable condition) position, and provide flow conditioner in identified position.Flowing is provided to adjust
Saving device may include, such as, but not limited to, the pipe laying liner in pipeline, the gunning refractory inside pipeline, in pipeline
Guide vane is installed, forms convex surface and these combination along pipeline.The position can pass through CAD
System determines, such as Fluid Mechanics Computation (CFD) system.The position can also by pipeline monitor device measuring condition it is true
It is fixed, such as temperature, pressure and rate.In another embodiment, the method includes inefficient stream is determined in pipeline monitor device
It moves the position in area and injects fluid into pipeline monitor device in identified position.
It is appreciated that although the specific embodiment of this technology is in order to illustrate progress herein from content above-mentioned
Description, but various modifications can also be made without departing substantially from the spirit and scope of this technology.In addition, in specific embodiment
Context under some aspects of new technology that describe also can combine or eliminate in other embodiments use.Importantly, to the greatest extent
Advantage associated with certain embodiments of the present technology is managed to be described under the context of those embodiments, but it is other
Embodiment the advantage that may also showing, and and not all embodiment must show this advantage, just fall into this skill
Within the protection scope of art.Therefore, the disclosure and relevant technology may include the other realities for being not explicitly shown or describing herein
Apply example.So the disclosure is not limited to this in addition except through appended claims.
Additional example:
1. a kind of pipeline monitor device, comprising:
First pipe part;
Second pipe part is laterally extended from the side of the first pipe part;And
At least one is placed on the internal flow adjustment in one of the first pipe part and second pipe part
Device.
2. pipeline monitor device according to claim 1, wherein the flow conditioner is special-shaped pipeline liner.
3. pipeline monitor device according to claim 2, wherein the special-shaped pipeline liner includes and the pipeline
The special-shaped wall of inner surface matched first and with the described first special-shaped wall of special-shaped wall matched second.
4. pipeline monitor device according to claim 3, wherein the described second special-shaped wall includes refractory material.
5. pipeline monitor device according to claim 2, wherein the second pipe part is connected to institute T-shapedly
State first pipe part.
6. pipeline monitor device according to claim 5, wherein the special-shaped pipeline liner is installed in described
One tube section interior.
7. pipeline monitor device according to claim 5, wherein the special-shaped pipeline liner is installed in described
Two tube section interiors.
8. pipeline monitor device according to claim 1, wherein the flow conditioner includes at least one guiding
Blade.
9. pipeline monitor device according to claim 1, wherein the flow conditioner includes molding refractory material.
10. pipeline monitor device according to claim 1, wherein the second pipe part is with one less than 90 degree
Angle be laterally extended from the side of the first pipe part.
11. a kind of special-shaped pipeline liner for pipeline monitor device, comprising:
Form the first wall of the profile to match with pipeline monitor device inner surface;And
The second wall being connected with first wall, wherein second wall forms contoured to change pipeline monitor dress
Set interior airflow direction.
12. special-shaped pipeline liner according to claim 11, wherein second wall includes at least one convex table
Face.
13. special-shaped pipeline liner according to claim 11, wherein second wall includes refractory material.
14. a kind of coking equipment exhaust system, comprising:
Emergency exhaust pipe;
The crossing pipeline being laterally extended from the emergency exhaust pipe side;And
Special-shaped pipeline liner comprising convex surface, the convex surface operationally changes to be vented close to the emergency
The direction of pipe and the air-flow of crossing pipeline intersection.
15. coking equipment exhaust system according to claim 14 further comprises being placed in the crossing pipeline
Inner surface on the second special-shaped pipeline liner.
16. a kind of modified form coking equipment exhaust system comprising emergency exhaust pipe and from the emergency exhaust pipe side
The crossing pipeline being laterally extended, the improvement include:
Special-shaped pipeline liner comprising convex surface, the convex surface operationally changes to be vented close to the emergency
The direction of pipe and the air-flow of crossing pipeline intersection.
17. a kind of method for improving gas flowing in exhaust system, the exhaust system includes at least one pipeline monitor
Device, which comprises
The position with undesirable flow behavior is determined in the pipeline monitor device;And
Identified position provides flow conditioner in the pipeline monitor device.
18. according to the method for claim 17, wherein the position is determined by computer aided design system.
19. according to the method for claim 17, wherein the position at the pipeline monitor device by measuring
Condition determines.
20. according to the method for claim 19, wherein the condition is from the set being made of temperature, pressure and rate
Middle selection.
21. according to the method for claim 17, wherein the flow conditioner is a kind of special-shaped pipeline liner.
22. according to the method for claim 17, wherein the flow conditioner is at least a guide vane.
23. further comprising according to the method for claim 17, on the inner surface of the pipeline monitor device
Gunning refractory at the determining position, to generate convex surface.
24. a kind of pipeline monitor device, comprising:
First pipe part;
Second pipe part is laterally extended from the side of the first pipe part;And
The transition portion extended between the first pipe part and second pipe part, wherein the transition portion has
There is the length along the side extension of the first pipe part and stretches from the epitaxial lateral overgrowth of the first pipe part
Depth, wherein the length is greater than the diameter of the second pipe part.
25. pipeline monitor device according to claim 24, wherein the length is twice of the depth.
26. pipeline monitor device according to claim 24, wherein the transition portion flare is opened.
27. pipeline monitor device according to claim 24, wherein the first pipe part includes extending to the outside
Annular region and the transition portion prolong between the abducent annular region and the second pipe part
It stretches.
28. pipeline monitor device according to claim 24, wherein the second pipe part is with one less than 90
The angle of degree is laterally extended from the side of the first pipe part.
29. pipeline monitor device according to claim 24, wherein the second pipe part is connected to T-shapedly
The first pipe part.
30. pipeline monitor device according to claim 24 further comprises at least one with convex surface
, it is placed on the internal flow conditioner in one of the first pipe part and second pipe part.
31. pipeline monitor device according to claim 30 further comprises at least one guide vane.
32. a kind of method for improving gas flowing in exhaust system, the exhaust system includes at least one pipeline monitor
Device, which comprises
The position of inefficient flow region is determined in pipeline monitor device;And
The identified position injecting fluid into the pipeline monitor device.
Claims (22)
1. the pipeline monitor device in a kind of negative pressure fluid processing system, comprising:
First pipe part;
Second pipe part is laterally extended from the side of the first pipe part;And
It is placed on the first flow conditioner of the first pipe partial interior;First flow conditioner includes special pipe
Road liner;Wherein the special-shaped pipeline liner includes attaching to the first of the inner surface of the first pipe part in fixed position
Special-shaped wall, and the second special-shaped wall of the described first special-shaped wall is attached in fixed position;The second special-shaped wall it is at least some
Part is convex and extends from inside to outside from the first pipe part in fluid path that the fluid path passes through described first
Pipe section;
It is placed on the second flow conditioner of the second pipe partial interior;Second flow conditioner includes special pipe
Road liner;Wherein the special-shaped pipeline liner includes attaching to the first of the inner surface of the second pipe part in fixed position
Special-shaped wall, and the second special-shaped wall of the described first special-shaped wall is attached in fixed position;The second special-shaped wall it is at least some
Part is convex and extends from inside to outside from the second pipe part in fluid path that the fluid path passes through described second
Pipe section;
First flow conditioner and second flow conditioner are to reduce the turbulent flow in the negative pressure fluid processing system
And the mode of pressure drop is placed.
2. pipeline monitor device according to claim 1, wherein the described second special-shaped wall of the first-class dynamic adjuster
Including refractory material.
3. pipeline monitor device according to claim 1, wherein the second pipe part is connected to described T-shapedly
One pipe section, the pipeline monitor device further comprise third flow conditioner, and the third flow conditioner has the
One special-shaped wall and the second special-shaped wall, the described first special-shaped wall attach to the inner surface and second pipe of the first pipe part
The inner surface of road part, and attaching to the described second special-shaped wall of the described first special-shaped wall is convex, and described second
Special-shaped wall extends into the fluid path across the first pipe part and the second pipe part;Described second is different
Friendship of at least some of described convex of shape wall part between the first pipe part and the second pipe part
Crunode positioning.
4. pipeline monitor device according to claim 3, wherein in the special-shaped pipeline of the first-class dynamic adjuster
Lining is installed in the first pipe partial interior rather than the second pipe partial interior.
5. pipeline monitor device according to claim 3, wherein the second moves in the special-shaped pipeline of adjuster
Lining is installed in the second pipe partial interior rather than the inside of the first pipe part;Second flow conditioner
At least some of the convex of described second special-shaped wall part is close to the first pipe part and the second pipe portion
/ the point location that crosses.
6. a kind of pipeline monitor device, including
First pipe part;
Second pipe part is laterally extended from the side of the first pipe part with intersecting angle;And
At least one is placed on one of the first pipe part and second pipe part inside, close to described first
The flow conditioner in the crosspoint between pipe section and the second pipe part;Wherein the flow conditioner includes at least
One is positioned at the first pipe partial interior, inside second pipe, and passes through the first pipe part and described the
Inside the fluid path of at least one two pipe sections, and with the first pipe part, the second pipe part and
The fluid path is in the guide vane of fixed relationship;The guide vane includes mutually before the plane that couples operablely
Portion, the sloping portion of plane and the rear portion of plane;The front of the plane, the sloping portion of plane and the rear portion of plane
By the setting mutually included an angle in the form of defining the angle shape of the guide vane;The guide vane includes side wall, court
The sloping portion of front and the plane to the plane slopes inwardly,
Wherein at least one described flow conditioner further includes special-shaped pipeline liner;Wherein the special-shaped pipeline liner is included in solid
The first special-shaped wall of the inner surface for attaching at least one the first pipe part or the second pipe part is set in positioning, and
The second special-shaped wall of the described first special-shaped wall is attached in fixed position;At least some parts of described second special-shaped wall are convexs
And extend from inside to outside from least one of the first pipe part or the second pipe part in fluid path, the stream
Body path passes through the first pipe part in a manner of reducing the turbulent flow and pressure drop in the negative pressure fluid processing system
Or at least one of described second pipe part.
7. pipeline monitor device according to claim 1, wherein the flow conditioner includes molding refractory material.
8. pipeline monitor device according to claim 1, wherein the second pipe part is with an angle less than 90 degree
Degree is laterally extended from the side of the first pipe part.
9. a kind of method for improving gas flowing in negative pressure exhaust system, the exhaust system includes at least one first pipe portion
Divide the pipeline monitor device between second pipe part, which comprises
The position with undesirable flow behavior is determined in the pipeline monitor device;And
Identified position provides the first flow conditioner in the first pipe part in the pipeline monitor device;Institute
Stating the first flow conditioner includes special-shaped pipeline liner, wherein the special-shaped pipeline liner be included in fixed position attach to it is described
The special-shaped wall of the first of the inner surface of first pipe part, and the second abnormity of the described first special-shaped wall is attached in fixed position
Wall;At least some parts of the second special-shaped wall be convex and from the first pipe part in fluid path to extension
It stretches, the fluid path passes through the first pipe part;
Identified position provides the second flow conditioner, institute in the second pipe part in the pipeline monitor device
Second pipe part is stated to be laterally extended from the side of the first pipe part;Second flow conditioner includes special-shaped pipeline
Liner;Wherein the special-shaped pipeline liner includes attaching to the first different of the inner surface of the second pipe part in fixed position
Shape wall, and the second special-shaped wall of the described first special-shaped wall is attached in fixed position;At least some portions of described second special-shaped wall
Dividing is convex and extends from inside to outside from the second pipe part in fluid path, and the fluid path passes through second pipe
Road part;
Wherein the first-class dynamic adjuster and second flow conditioner are to reduce in the negative pressure fluid processing system
Turbulent flow and the mode of pressure drop are placed.
10. according to the method described in claim 9, wherein the position is determined by computer aided design system.
11. according to the method described in claim 9, wherein the position by the pipeline monitor device measuring condition it is true
It is fixed.
12. according to the method for claim 11, wherein the condition is selected from the set being made of temperature, pressure and rate
It selects.
13. according to the method described in claim 9, wherein the first-class dynamic adjuster is a kind of special-shaped pipeline liner.
14. according to the method described in claim 9, wherein the first-class dynamic adjuster further comprises at least one directing vane
Piece.
15. according to the method described in claim 9, further comprising described true on the inner surface of the pipeline monitor device
Place's gunning refractory is set in positioning, to generate convex surface.
16. the pipeline monitor device in a kind of negative pressure fluid processing system, comprising:
First pipe part;
Second pipe part is laterally extended from the side of the first pipe part;
At least one flow conditioner, the flow conditioner has special-shaped pipeline liner, wherein lining bag in the special-shaped pipeline
Include the first special-shaped wall of the inner surface for being matched at least one of the first pipe part or second pipe part, and cooperation
In the second special-shaped wall of the described first special-shaped wall;Described second special-shaped wall is at least partly convex and is located in fluid path
Interior, the fluid path passes through at least one of the first pipe part or the second pipe part;And
The transition portion extended between the first pipe part and second pipe part, wherein the transition portion includes
1) the coaxial abducent area of fluid flow direction with the first pipe part and across the first pipe part
Domain, the fluid flow through the transition portion from one end of the first pipe part, from the opposite of the first pipe part
End or second pipe part outflow, wherein the first pipe part is prolonged from the opposite end in the abducent region
It stretches;2) length extended along the side of the first pipe part;With 3) from the side of the first pipe part to outer
The depth of extension, wherein the length is greater than the diameter of the second pipe part;
The transition portion is shaped to reduction 1) from the first pipe part into the turbulivity of the second pipe part
Fluid flowing;And 2) the pressure drop in the negative pressure fluid processing system.
17. pipeline monitor device according to claim 16, wherein the length is twice of the depth.
18. pipeline monitor device according to claim 16, wherein the transition portion flare is opened.
19. pipeline monitor device according to claim 16, wherein the first pipe part includes abducent ring
Shape region and the transition portion extend between the abducent annular region and the second pipe part.
20. pipeline monitor device according to claim 16, wherein the second pipe part is with one less than 90 degree
Angle is laterally extended from the side of the first pipe part.
21. pipeline monitor device according to claim 16, wherein the second pipe part be connected to T-shapedly it is described
First pipe part.
22. pipeline monitor device according to claim 16 further comprises that at least one is positioned in fluid path simultaneously
And the guide vane of fixed relationship is formed with the fluid path, the fluid path passes through the first pipe part and described
At least one of second pipe part.
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/US2012/072181 WO2014105067A1 (en) | 2012-12-28 | 2012-12-28 | Exhaust flow modifier, duct intersection incorporating the same, and methods therefor |
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CN104884577A CN104884577A (en) | 2015-09-02 |
CN104884577B true CN104884577B (en) | 2019-03-05 |
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CN201280078042.6A Active CN104884577B (en) | 2012-12-28 | 2012-12-28 | It is vented flow conditioner and pipeline monitor device and correlation technique with the adjuster |
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EP (1) | EP2938700B1 (en) |
CN (1) | CN104884577B (en) |
CA (1) | CA2892292C (en) |
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CN105135397B (en) * | 2015-08-27 | 2017-08-29 | 宜兴市海纳环境工程有限公司 | A kind of flue gas heat recovery system and its application process |
GB201605184D0 (en) | 2016-03-24 | 2016-05-11 | Air Bp Ltd | Flow distibutor |
DE102018116738A1 (en) * | 2018-07-11 | 2020-01-16 | Z & J Technologies Gmbh | Filling device, coking drum, crude oil processing system, petroleum coke manufacturing process |
US11592041B2 (en) * | 2020-10-28 | 2023-02-28 | Artisan Industries, Inc. | Device for increasing flow capacity of a fluid channel |
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CN201437533U (en) * | 2009-07-14 | 2010-04-14 | 武汉钢铁(集团)公司 | Pressure regulating device for coking chamber of coke oven |
CN102155300A (en) * | 2010-01-08 | 2011-08-17 | 通用电气公司 | Vane type silencers in elbow for gas turbine |
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CN2521473Y (en) | 2001-12-27 | 2002-11-20 | 杨正德 | Induced flow tee |
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US8104745B1 (en) * | 2010-11-20 | 2012-01-31 | Vladimir Vladimirovich Fisenko | Heat-generating jet injection |
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2012
- 2012-12-28 CN CN201280078042.6A patent/CN104884577B/en active Active
- 2012-12-28 EP EP12890654.2A patent/EP2938700B1/en active Active
- 2012-12-28 WO PCT/US2012/072181 patent/WO2014105067A1/en active Application Filing
- 2012-12-28 CA CA2892292A patent/CA2892292C/en active Active
Patent Citations (5)
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US3998097A (en) * | 1975-03-17 | 1976-12-21 | Mitsubishi Jukogyo Kabushiki Kaisha | Flow-measuring device |
US4302935A (en) * | 1980-01-31 | 1981-12-01 | Cousimano Robert D | Adjustable (D)-port insert header for internal combustion engines |
US5213138A (en) * | 1992-03-09 | 1993-05-25 | United Technologies Corporation | Mechanism to reduce turning losses in conduits |
CN201437533U (en) * | 2009-07-14 | 2010-04-14 | 武汉钢铁(集团)公司 | Pressure regulating device for coking chamber of coke oven |
CN102155300A (en) * | 2010-01-08 | 2011-08-17 | 通用电气公司 | Vane type silencers in elbow for gas turbine |
Also Published As
Publication number | Publication date |
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CA2892292A1 (en) | 2014-07-03 |
EP2938700B1 (en) | 2020-09-02 |
WO2014105067A1 (en) | 2014-07-03 |
CN104884577A (en) | 2015-09-02 |
EP2938700A1 (en) | 2015-11-04 |
EP2938700A4 (en) | 2016-07-13 |
CA2892292C (en) | 2018-02-27 |
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