CN104877493A - Coating for electric locomotive pantograph base and use method - Google Patents

Coating for electric locomotive pantograph base and use method Download PDF

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Publication number
CN104877493A
CN104877493A CN201510311673.3A CN201510311673A CN104877493A CN 104877493 A CN104877493 A CN 104877493A CN 201510311673 A CN201510311673 A CN 201510311673A CN 104877493 A CN104877493 A CN 104877493A
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coating
electric locomotive
block
resistance
temperature resistant
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CN104877493B (en
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郭焱
李永岗
王伟
宋丹
苏坤
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QINGDAO AIR++ NEW MATERIALS CO Ltd
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QINGDAO AIR++ NEW MATERIALS CO Ltd
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Abstract

The invention discloses a coating for an electric locomotive pantograph base and a use method, which belong to the technical industry of paint. The coating comprises a bottom coating, a high-temperature resistant ablation coating and an arc resistant insulation coating. According to the coating, the bottom coating, the high-temperature resistant ablation coating and the arc resistant insulation coating are mutually combined, so as to guarantee that the coating firmly adheres to the surface of the pantograph base and has good heat resistance, heat insulation, arc-through resistance, insulation, anti-pollution flashover, flashover prevention and corrosion resistant performance, raw materials are easy to obtain, the cost is low, the operation is simple, and the construction and development of high-speed railways are promoted.

Description

A kind of coating for block of bow collector of electric locomotive pedestal and using method
Technical field
The present invention relates to coating technology industry, in particular to a kind of coating for block of bow collector of electric locomotive pedestal and using method.
Background technology
At present, pantograph contact line relation is one of bottleneck of restriction China Express Railway development, and bow net electric arc is the key problem needing in pantograph contact line relation to solve.
Bow net electric arc refers to due to many factors such as contact wire irregularity, contact system vibration, pantograph collector head vibration, track irregularities, causes pantograph to be separated in relative high-speed slide with contact wire and the gas discharge phenomenon produced.Electric locomotive (high speed motor car) speed is higher, and the possibility that pantograph is separated with contact wire is larger.Bow net arc spark can ablation osculatory and pantograph pan, shortens its work-ing life, and the frequency electromagnetic waves that arc spark produces, can cause wireless noise to disturb to communication link.Because off-line curent change is precipitous, tractive transformer also can be made to bear HF oscillation superpotential.
Along with improving constantly of electric locomotive travelling speed, the harm of bow net electric arc is also more and more serious.Solve the bow net arcing problems in electric railway, to promoting that the construction and development of China Express Railway has great importance, therefore, the anti-electric-arc being badly in need of now developing a kind of applicable high-speed train pantograph pedestal use punctures insulation compound, to meet the needs of domestic speed Train Development.
Summary of the invention
The invention provides a kind of coating for block of bow collector of electric locomotive pedestal and using method.
For achieving the above object, the invention provides following technical scheme:
For a coating for block of bow collector of electric locomotive pedestal, described coating comprises undercoat, high temperature resistant ablative coating and the insulating coating of resistance to electric arc.
Further, described undercoat comprises following mass fraction system component:
Hydroxylated acrylic resin 40-70 part, pigment 1-10 part, filler 5-20 part, auxiliary agent 1-15 part, solidifying agent 5-20 part and mixed solvent 1-15 part.
Further, described high temperature resistant ablative coating comprises following mass fraction system component:
Modifying epoxy resin by organosilicon 40-50 part, pigment 1-10 part, filler 15-20 part, auxiliary agent 1-15 part and solidifying agent 5-20 part.
Further, the described insulating coating of resistance to electric arc comprises following mass fraction system component:
Modified organic silicone resin 30-60 part, natural rubber 5-15 part, pigment 1-10 part, filler 30-60 part and auxiliary agent 1-20 part.
Further, described filler is one or more arbitrary combination in ceramics powder, aluminium hydroxide, silica powder, water-ground limestone, barium sulfate, mica powder and talcum powder;
Described pigment is one or more arbitrary combination in Rutile type Titanium Dioxide, iron oxide pigment and phthalocyanine pigment;
Described auxiliary agent is one or more arbitrary combination in dispersion agent, wetting agent, film coalescence aid, sterilant, coupling agent and defoamer;
Described mixed solvent is one or more arbitrary combination in propylene glycol, methylcarbonate, dimethyl succinate, Methyl glutarate and dimethyl adipate;
Described solidifying agent is one or more arbitrary combination in aliphatic amide, aromatic amine and modified fatty amine.
Undercoat has good salt fog resistance, humidity resistance and good mechanical property, has good sticking power to pantograph base-plates surface, has excellent rustless property;
The thermal conductivity of high temperature resistant ablative coating is little, is about 0.13W/mK, when coating is heated, impels heat only can concentrate on the surface of this coating, and then internal structure is played to the effect of solar heat protection.In ablation process, modifying epoxy resin by organosilicon forms high temperature resistant, hard, fine and close carburization zone, heat-blocking action can be played, simultaneously, because carburization zone has good mechanical property, the expansion of ablation scope effectively can be stoped, in addition, carburization zone can also shift a large amount of heat energy by thermal radiation mode, effectively improves the ablation resistance of high temperature resistant ablative coating;
The molecular rearrangement of modified organic silicone resin and natural rubber is synthesized main chain by the insulating coating of resistance to electric arc, ensure that the intermolecular of main chain is 4 cross-linked network arrangements, this coating is made to have remarkable sticking power, wear resistance, ageing resistance, after adding filler, pigment and auxiliary agent, impel the hydrophobic group of the arrangement of formation rule directly over backbone structure, improve this coating resistance toly to puncture, antifouling hydrophobicity performance.Meanwhile, the insulating coating of resistance to electric arc is after solidification, and paint film is moist, and in inclement weather, this coatingsurface can not form continuous moisture film, effectively prevents pollution flashover, flashover from producing, and improves the security of pantograph pedestal.
The present invention also provides a kind of using method of the coating for block of bow collector of electric locomotive pedestal, comprises the following steps:
(1) spraying bottom coating on pantograph pedestal, sprays to setting thickness, carries out drying treatment;
(2) spray high temperature resistant ablative coating at base coating surface, spray to setting thickness, carry out drying treatment;
(3) at the high temperature resistant ablative coating surface spraying insulating coating of resistance to electric arc, spray to setting thickness, carry out drying treatment, obtain described coating.
Further, the coating thickness of described undercoat is 0.02-0.08mm, and the coating thickness of described high temperature resistant ablative coating is 0.2-0.8mm, and the coating thickness of the described insulating coating of resistance to electric arc is 1.0-2.0mm.
Further, described drying treatment is all carried out under 20-30 DEG C of environment.
Further, the time of drying of described undercoat is 3.5-4.5h, and the time of drying of described high temperature resistant ablative coating is 23.5-24.5h, and the time of drying of the described insulating coating of resistance to electric arc is 23-24h.
Further, before step (1), also comprise pretreatment process, namely pantograph pedestal eliminated rust, skimming treatment.
Beneficial effect of the present invention is as follows:
1, raw material required for the present invention is easy to get, and has the advantages that cost is low, simple to operate.
2, the present invention's be combineding with each other by undercoat, high temperature resistant ablative coating and the insulating coating of resistance to electric arc, ensures that described coating can firmly be attached to pantograph base-plates surface, can play significant effect again.
3, added value of the present invention is high, promotes the construction and development of high-speed railway.
4, the present invention by by each raw material with the use of, there is good heat-resisting, heat insulation, resistance to arcing over, insulation, antifouling work, anti-flashover and Corrosion Protection.
Embodiment
Below in conjunction with the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
Embodiment one:
For a coating for block of bow collector of electric locomotive pedestal, described coating comprises undercoat, high temperature resistant ablative coating and the insulating coating of resistance to electric arc;
Described undercoat comprises following mass fraction system component: Hydroxylated acrylic resin 40 parts, pigment 1 part, filler 5 parts, auxiliary agent 1 part, 5 parts, solidifying agent and mixed solvent 1 part;
Described high temperature resistant ablative coating comprises following mass fraction system component: modifying epoxy resin by organosilicon 40 parts, pigment 1 part, filler 15 parts, auxiliary agent 1 part and 5 parts, solidifying agent;
The described insulating coating of resistance to electric arc comprises following mass fraction system component: modified organic silicone resin 30 parts, natural rubber 5 parts, pigment 1 part, filler 30 parts and auxiliary agent 1 part.
The using method of described a kind of coating for block of bow collector of electric locomotive pedestal is as follows:
(1) pantograph pedestal is eliminated rust, skimming treatment;
(2) spraying bottom coating on pantograph pedestal, coating thickness is 0.02mm, drying treatment, and time of drying is 3.5h;
(3) spray high temperature resistant ablative coating at base coating surface, coating thickness is 0.2mm, drying treatment, and time of drying is 23.5h;
(4) at the high temperature resistant ablative coating surface spraying insulating coating of resistance to electric arc, coating thickness is 1.0mm, drying treatment, and time of drying is 23h, obtains described coating.
In the present embodiment, described drying treatment is all carried out under 20 DEG C of environment;
Described filler comprises according to ratio of quality and the number of copies: ceramics powder: aluminium hydroxide=2:8;
Described pigment is Rutile type Titanium Dioxide;
Described auxiliary agent comprises according to ratio of quality and the number of copies: dispersion agent: wetting agent=9:1;
Described mixed solvent comprises according to ratio of quality and the number of copies: propylene glycol: methylcarbonate: dimethyl succinate=1:2:7;
Described solidifying agent is aliphatic amide.
Embodiment two:
For a coating for block of bow collector of electric locomotive pedestal, described coating comprises undercoat, high temperature resistant ablative coating and the insulating coating of resistance to electric arc;
Described undercoat comprises following mass fraction system component: Hydroxylated acrylic resin 55 parts, pigment 5 parts, filler 12 parts, auxiliary agent 8 parts, 13 parts, solidifying agent and mixed solvent 7 parts;
Described high temperature resistant ablative coating comprises following mass fraction system component: modifying epoxy resin by organosilicon 45 parts, pigment 5 parts, filler 17 parts, auxiliary agent 8 parts and 13 parts, solidifying agent;
The described insulating coating of resistance to electric arc comprises following mass fraction system component: modified organic silicone resin 45 parts, natural rubber 10 parts, pigment 6 parts, filler 45 parts and auxiliary agent 10 parts.
The using method of described a kind of coating for block of bow collector of electric locomotive pedestal is as follows:
(1) pantograph pedestal is eliminated rust, skimming treatment;
(2) spraying bottom coating on pantograph pedestal, coating thickness is 0.05mm, drying treatment, and time of drying is 4h;
(3) spray high temperature resistant ablative coating at base coating surface, coating thickness is 0.6mm, drying treatment, and time of drying is 24h;
(4) at the high temperature resistant ablative coating surface spraying insulating coating of resistance to electric arc, coating thickness is 1.5mm, drying treatment, and time of drying is 23.5h, obtains described coating.
In the present embodiment, described drying treatment is all carried out under 25 DEG C of environment;
Described filler comprises according to ratio of quality and the number of copies: silica powder: water-ground limestone: barium sulfate: mica powder=2:3:2:3;
Described pigment comprises according to ratio of quality and the number of copies: Rutile type Titanium Dioxide: iron oxide pigment=5:5;
Described auxiliary agent comprises according to ratio of quality and the number of copies: wetting agent: film coalescence aid: sterilant: coupling agent=3:3:2:2;
Described mixed solvent comprises according to ratio of quality and the number of copies: dimethyl succinate: Methyl glutarate: dimethyl adipate=3:4:3;
Described solidifying agent comprises according to ratio of quality and the number of copies: aliphatic amide: aromatic amine: modified fatty amine=3:3:4.
In the present embodiment, in the insulating coating of resistance to electric arc formula, by modified organic silicone resin, natural rubber according to as above mass fraction with the use of, the stability between backbone molecule can be strengthened, this coating is made to have significant sticking power, wear resistance, ageing resistance, filler is carried out as above proportioning, makes this coating have significant anti-breakdown performance;
In high temperature resistant ablative coating formula, using modifying epoxy resin by organosilicon as caking agent, add filler according to as above mass fraction, impel this coating to have high temperature resistant, low heat conductivity energy significantly;
In the present embodiment, the coating of gained can firmly be attached to pantograph base-plates surface, and there is good heat-resisting, heat insulation, resistance to arcing over, insulation, antifouling work, anti-flashover, Corrosion Protection, the resistance to disruptive strength of described coating is high, linear ablative rate is low, resistance to arc duration is long, volume specific resistance is large, is applicable to the electric locomotive of various model.
Embodiment three:
For a coating for block of bow collector of electric locomotive pedestal, described coating comprises undercoat, high temperature resistant ablative coating and the insulating coating of resistance to electric arc;
Described undercoat comprises following mass fraction system component: Hydroxylated acrylic resin 70 parts, pigment 10 parts, filler 20 parts, auxiliary agent 15 parts, 20 parts, solidifying agent and mixed solvent 15 parts;
Described high temperature resistant ablative coating comprises following mass fraction system component: modifying epoxy resin by organosilicon 50 parts, pigment 10 parts, filler 20 parts, auxiliary agent 15 parts and 20 parts, solidifying agent;
The described insulating coating of resistance to electric arc comprises following mass fraction system component: modified organic silicone resin 60 parts, natural rubber 15 parts, pigment 10 parts, filler 60 parts and auxiliary agent 20 parts.
The using method of described a kind of coating for block of bow collector of electric locomotive pedestal is as follows:
(1) pantograph pedestal is eliminated rust, skimming treatment;
(2) spraying bottom coating on pantograph pedestal, coating thickness is 0.08mm, drying treatment, and time of drying is 4.5h;
(3) spray high temperature resistant ablative coating at base coating surface, coating thickness is 0.8mm, drying treatment, and time of drying is 24.5h;
(4) at the high temperature resistant ablative coating surface spraying insulating coating of resistance to electric arc, coating thickness is 2.0mm, drying treatment, and time of drying is 24h, obtains described coating.
In the present embodiment, described drying treatment is all carried out under 30 DEG C of environment;
Described filler is talcum powder;
Described pigment is phthalocyanine pigment;
Described auxiliary agent comprises according to ratio of quality and the number of copies: dispersion agent: sterilant: coupling agent: defoamer=1:6:1:2;
Described mixed solvent comprises according to ratio of quality and the number of copies: methylcarbonate: Methyl glutarate: dimethyl adipate=6:3:1;
Described solidifying agent is modified fatty amine.
Contrast experiment one:
Get the coating that embodiment one in the present invention, embodiment two and embodiment three obtain, be labeled as coating A, coating B and coating C respectively, carry out the detection of resistance to disruptive strength, linear ablative rate, resistance to electric arc and volume specific resistance aspect and record data;
Get the used coating D of described block of bow collector of electric locomotive pedestal, carry out the detection of as above aspect and record data, the detection data drawn, as table 1:
Table 1:
Above-mentioned detection data are provided by Qindao Air++ New Materials Co., Ltd.
By as above analysis of experimental data, in anti-disruptive strength, resistance to arc-detection, the detected result of coating A, coating B and coating C is close, and all higher than the detected result of coating D, illustrates that the resistance to arcing over performance of coating A, coating B and coating C is better;
In linear ablative rate context of detection, the detected result of coating A, coating B and coating C is close, and all lower than the detected result of coating D, illustrate the heat-resisting of coating A, coating B and coating C and heat-proof quality better;
In volume specific resistance context of detection, the detected result of coating A, coating B and coating C is close, and is all significantly higher than the detected result of coating D, illustrates that the insulating property of coating A, coating B and coating C are better;
The detected result of coating A, coating B and coating C compared, known, the resistance to arcing over of coating B, heat-resisting, heat insulation and insulating property are more excellent.
In addition, be to be understood that, although this specification sheets is described according to embodiment, but not each embodiment only comprises an independently technical scheme, this narrating mode of specification sheets is only for clarity sake, those skilled in the art should by specification sheets integrally, and the technical scheme in each embodiment also through appropriately combined, can form other embodiments that it will be appreciated by those skilled in the art that.

Claims (10)

1. for a coating for block of bow collector of electric locomotive pedestal, it is characterized in that: described coating comprises undercoat, high temperature resistant ablative coating and the insulating coating of resistance to electric arc.
2. a kind of coating for block of bow collector of electric locomotive pedestal according to claim 1, is characterized in that: described undercoat comprises following mass fraction system component:
Hydroxylated acrylic resin 40-70 part, pigment 1-10 part, filler 5-20 part, auxiliary agent 1-15 part, solidifying agent 5-20 part and mixed solvent 1-15 part.
3. a kind of coating for block of bow collector of electric locomotive pedestal according to claim 2, is characterized in that: described high temperature resistant ablative coating comprises following mass fraction system component:
Modifying epoxy resin by organosilicon 40-50 part, pigment 1-10 part, filler 15-20 part, auxiliary agent 1-15 part and solidifying agent 5-20 part.
4. a kind of coating for block of bow collector of electric locomotive pedestal according to claim 3, is characterized in that: the described insulating coating of resistance to electric arc comprises following mass fraction system component:
Modified organic silicone resin 30-60 part, natural rubber 5-15 part, pigment 1-10 part, filler 30-60 part and auxiliary agent 1-20 part.
5. a kind of coating for block of bow collector of electric locomotive pedestal according to claim 4, is characterized in that:
Described filler is one or more arbitrary combination in ceramics powder, aluminium hydroxide, silica powder, water-ground limestone, barium sulfate, mica powder and talcum powder;
Described pigment is one or more arbitrary combination in Rutile type Titanium Dioxide, iron oxide pigment and phthalocyanine pigment;
Described auxiliary agent is one or more arbitrary combination in dispersion agent, wetting agent, film coalescence aid, sterilant, coupling agent and defoamer;
Described mixed solvent is one or more arbitrary combination in propylene glycol, methylcarbonate, dimethyl succinate, Methyl glutarate and dimethyl adipate;
Described solidifying agent is one or more arbitrary combination in aliphatic amide, aromatic amine and modified fatty amine.
6. adopt a using method for the coating for block of bow collector of electric locomotive pedestal as described in claim 1-5 any one, it is characterized in that: comprise the steps:
(1) spraying bottom coating on pantograph pedestal, sprays to setting thickness, carries out drying treatment;
(2) spray high temperature resistant ablative coating at base coating surface, spray to setting thickness, carry out drying treatment;
(3) at the high temperature resistant ablative coating surface spraying insulating coating of resistance to electric arc, spray to setting thickness, carry out drying treatment, obtain described coating.
7. the using method of a kind of coating for block of bow collector of electric locomotive pedestal according to claim 6, it is characterized in that: the coating thickness of described undercoat is 0.02-0.08mm, the coating thickness of described high temperature resistant ablative coating is 0.2-0.8mm, and the coating thickness of the described insulating coating of resistance to electric arc is 1.0-2.0mm.
8. the using method of a kind of coating for block of bow collector of electric locomotive pedestal according to claim 7, is characterized in that: described drying treatment is all carried out under 20-30 DEG C of environment.
9. the using method of a kind of coating for block of bow collector of electric locomotive pedestal according to claim 8, it is characterized in that: the time of drying of described undercoat is 3.5-4.5h, the time of drying of described high temperature resistant ablative coating is 23.5-24.5h, and the time of drying of the described insulating coating of resistance to electric arc is 23-24h.
10. the using method of a kind of coating for block of bow collector of electric locomotive pedestal according to claim 9, is characterized in that: before step (1), also comprise pretreatment process, namely eliminate rust to pantograph pedestal, skimming treatment.
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Cited By (6)

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Publication number Priority date Publication date Assignee Title
CN105199453A (en) * 2015-10-23 2015-12-30 国网山东省电力公司临沂供电公司 Insulation coating material for electric power device
CN105331236A (en) * 2015-11-11 2016-02-17 广东鸿博科技有限公司 Anti-flashover and puncture-proof insulating paint of high voltage bus and coating method thereof
CN105348745A (en) * 2015-11-30 2016-02-24 青岛爱尔家佳新材料有限公司 Damping material used for transmission system and preparation method of damping material
CN109294378A (en) * 2018-10-16 2019-02-01 国网河南省电力公司西峡县供电公司 A kind of high voltage power line hardware coating
CN109439125A (en) * 2018-11-07 2019-03-08 长沙小如信息科技有限公司 A kind of water-based acrylic resin anti-corrosive insulation coating and preparation method thereof
CN111703451A (en) * 2020-06-24 2020-09-25 天津电力机车有限公司 Harmonious electric locomotive roof insulation reinforcing method

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CN102964963A (en) * 2012-11-05 2013-03-13 江门四方威凯精细化工有限公司 Anti-corrosion heat-conducting coating for heat exchanger and preparation method of coating
CN104029453A (en) * 2014-04-30 2014-09-10 江苏环球特种电机有限公司 Anticorrosive composite coating of motor

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Publication number Priority date Publication date Assignee Title
CN105199453A (en) * 2015-10-23 2015-12-30 国网山东省电力公司临沂供电公司 Insulation coating material for electric power device
CN105331236A (en) * 2015-11-11 2016-02-17 广东鸿博科技有限公司 Anti-flashover and puncture-proof insulating paint of high voltage bus and coating method thereof
CN105348745A (en) * 2015-11-30 2016-02-24 青岛爱尔家佳新材料有限公司 Damping material used for transmission system and preparation method of damping material
CN109294378A (en) * 2018-10-16 2019-02-01 国网河南省电力公司西峡县供电公司 A kind of high voltage power line hardware coating
CN109439125A (en) * 2018-11-07 2019-03-08 长沙小如信息科技有限公司 A kind of water-based acrylic resin anti-corrosive insulation coating and preparation method thereof
CN111703451A (en) * 2020-06-24 2020-09-25 天津电力机车有限公司 Harmonious electric locomotive roof insulation reinforcing method

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Denomination of invention: Coating for electric locomotive pantograph base and use method

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