CN104875089A - Valve module repairing device and method - Google Patents
Valve module repairing device and method Download PDFInfo
- Publication number
- CN104875089A CN104875089A CN201510274167.1A CN201510274167A CN104875089A CN 104875089 A CN104875089 A CN 104875089A CN 201510274167 A CN201510274167 A CN 201510274167A CN 104875089 A CN104875089 A CN 104875089A
- Authority
- CN
- China
- Prior art keywords
- polishing
- valve module
- groove
- post
- polishing post
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B15/00—Machines or devices designed for grinding seat surfaces; Accessories therefor
- B24B15/04—Machines or devices designed for grinding seat surfaces; Accessories therefor on valve members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/06—Dust extraction equipment on grinding or polishing machines
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Prostheses (AREA)
Abstract
The invention relates to a valve module repairing device and method. Polishing assemblies (a polishing support, polishing columns, tracks and a clamp) of the valve module repairing device are arranged on the upper surface of a box body, the tracks connected with the clamp are arranged on the two sides of the upper surface of the polishing support, grooves are symmetrically formed in the inner wall of the polishing support, the length of the grooves is larger than the diameter of the polishing column, and the polishing columns are installed in the grooves and can rotate and vertically move. The repairing method includes the steps that a repairable valve assembly is clamped to the clamp, and rubber parts of the valve assembly faces the polishing columns; the valve assembly is moved to the upper portions of the polishing columns along the tracks; the positions of the polishing columns in the grooves are adjusted according to parts needing to be polished, and the polishing columns are located at the lower portions of the interiors of the grooves when being in the static state; when participation in polishing is needed, the polishing columns rise to the upper portions of the interiors of the grooves; the valve assembly is pressed to the rising polishing column through the clamp so as to be polished, and the polishing depth is smaller than or equal to 1 mm. The valve module repairing device and method can be used for high-efficiency repairing, the manpower operation strength is reduced, and the replacement cost is saved.
Description
Technical field
The present invention relates to a kind of valve module prosthetic device and method, belong to railway vehicle brake service technique field.
Background technology
At present, during the maintenance of brake apparatus valve series products, wearing and tearing and the impression of the rubber part of valve module (a kind of vulcanization member) may impact properties of product.Valve module rubber base exist cracking and distortion must change, this is unrepairable state.If but the part that the valve seat of rubber base contacts is recessed into homogeneous circle or only has impression, not replacing new part has impact to properties of product, replace and waste very much again, also greatly will save parts resource to this kind of situation as reparation can be carried out.
Summary of the invention
For above problem the invention provides a kind of effectively can carry out repairing valve module prosthetic device and method.
A kind of valve module prosthetic device is the invention provides in order to overcome the above problems, it is characterized in that: comprise box-like body, sanding component, sanding component is arranged on box-like body upper surface, sanding component comprises polishing rack, polishing post, track, fixture, track is provided with in the upper surface both sides of polishing rack, fixture connects in orbit, fixture can along rail moving, groove is arranged with at polishing rack inwall, the length of groove is greater than the diameter of polishing post, it is interior and rotatable that polishing post is arranged on groove, and polishing post can move up and down in groove.
Participating in adjustment polishing post moving up and down in groove to reduce manpower, being provided with gas column in the bottom of polishing post, can item automatic lifting polishing post can be made to be fixed in groove again motionless.
Described fixture is selected and can be stretched up and down and lock motionless fixture.
As a modification of the present invention, be provided with dust catcher, between sanding component and dust catcher, be formed with cavity at box-like body inner bottom part, dust catcher effectively can siphon away the disintegrating slag of polishing, and the design of cavity effectively can slow down the impact of air draught on polishing.
A kind of valve module restorative procedure, comprises the following steps:
1st step: recoverable valve module is clipped on fixture, the rubber part of valve module is facing to polishing post;
2nd step: valve module is moved on to polishing post top along track;
3rd step: according to the adjustment polishing position of post in groove, position that need polish, be positioned at groove bottom when polishing post remains static, when needs participate in polishing, polishing post is raised to groove internal upper part;
4th step: valve module is pressed onto on the polishing post of rise by fixture, polishes, and grinding depth is less than or equal to 1mm.
The 3rd described step is specially:
3.1st step: when the rubber part of valve module only needs part to polish, the adjustment polishing position of post in groove, namely have the polishing post of the part correspondence of impression to be positioned at groove internal upper part, the polishing post of intact part correspondence is positioned at groove bottom, does not participate in polishing;
3.2nd when the rubber part of valve module needs entirety to polish, can according to the size adjustment polishing position of post in groove of the rubber part area that need polish, and rubber part does not have chlamydate polishing post to be positioned at groove bottom.
Valve module prosthetic device and the method for the present invention's design can high efficiencyly be repaired.Reduce operative's intensity, reduce a large amount of man-hour, saved replacement cost, energy-efficient and environmental protection and economy.
Accompanying drawing explanation
Fig. 1 is overall structure schematic diagram of the present invention.
Fig. 2 is the structural representation of groove of the present invention.
Detailed description of the invention
As Fig. 1, shown in 2, the invention provides a kind of valve module prosthetic device, comprise box-like body 4, sanding component 1, sanding component 1 is arranged on box-like body 4 upper surface, sanding component 1 comprises polishing rack 1-4, polishing post 1-3, track 1-2, can stretch up and down and lock motionless fixture 1-1, track 1-2 is provided with in the upper surface both sides of polishing rack 1-4, fixture 1-1 is connected on track 1-2, fixture 1-1 can move along track 1-2, groove 1-5 is arranged with at polishing rack 1-4 inwall, the length of groove 1-5 is greater than the diameter of polishing post 1-3, it is interior and rotatable that polishing post 1-3 is arranged on groove 1-5, polishing post 1-3 can move up and down in groove 1-5, gas column 1-6 is provided with in polishing post 1-3 bottom, dust catcher 3 is provided with at box-like body 1 inner bottom part, cavity 2 is formed between sanding component 1 and dust catcher 3.
Above-mentioned valve module prosthetic device is utilized to carry out the process of repairing, if there is the circular impression (not containing 1) of more than 1
First be clipped on fixture 1-1 by recoverable valve module, the rubber part of valve module is facing to polishing post 1-3; Again valve module is moved on to polishing post 1-3 top along track 1-2; Then according to the adjustment polishing position of post 1-3 in groove 1-5, position that need polish;
When the rubber part of valve module only needs part to polish, the adjustment polishing position of post 1-3 in groove 1-5, namely have the polishing post 1-3 of the part correspondence of impression to be positioned at groove 1-5 internal upper part, the polishing post 1-3 of intact part correspondence is positioned at groove 1-5 bottom, does not participate in polishing;
When the rubber part of valve module needs entirety to polish, can according to the size adjustment polishing position of post 1-3 in groove 1-5 of the rubber part area that need polish, rubber part does not have chlamydate polishing post 1-3 to be positioned at groove 1-5 bottom;
Polishing post 1-3 is positioned at groove 1-5 bottom when remaining static, and when needs participate in polishing, polishing post 1-3 is raised to groove 1-5 internal upper part;
Valve module is pressed onto on the polishing post 1-3 of rise by fixture 1-1, and polish, grinding depth is less than or equal to 1mm.
The foregoing is only the preferred embodiments of the present invention, be not restricted to the present invention, for a person skilled in the art, the present invention can have various modifications and variations.Within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within right of the present invention.
Claims (6)
1. a valve module prosthetic device, it is characterized in that: comprise box-like body (4), sanding component (1), sanding component (1) is arranged on box-like body (4) upper surface, sanding component (1) comprises polishing rack (1-4), polishing post (1-3), track (1-2), fixture (1-1), track (1-2) is provided with in the upper surface both sides of polishing rack (1-4), fixture (1-1) is connected on track (1-2), fixture (1-1) can be mobile along track (1-2), groove (1-5) is arranged with at polishing rack (1-4) inwall, the length of groove (1-5) is greater than the diameter of polishing post (1-3), it is interior and rotatable that polishing post (1-3) is arranged on groove (1-5), polishing post (1-3) can move up and down in groove (1-5).
2. a kind of valve module prosthetic device according to claim 1, is characterized in that: described polishing post (1-3) bottom is provided with gas column (1-6).
3. a kind of valve module prosthetic device according to claim 1, is characterized in that: described fixture (1-1) is selected and can be stretched up and down and lock motionless fixture.
4. a kind of valve module prosthetic device according to claim 1, it is characterized in that: be provided with dust catcher (3) at box-like body (1) inner bottom part, between sanding component (1) and dust catcher (3), be formed with cavity (2).
5. a valve module restorative procedure, comprises the following steps:
1st step: recoverable valve module is clipped on fixture (1-1), the rubber part of valve module is facing to polishing post (1-3);
2nd step: valve module is moved on to polishing post (1-3) top along track (1-2);
3rd step: according to adjustment polishing post (1-3) position in groove (1-5), position that need polish, polishing post (1-3) is positioned at groove (1-5) bottom when remaining static, when needs participate in polishing, polishing post (1-3) is raised to groove (1-5) internal upper part;
4th step: valve module is pressed onto on the polishing post (1-3) of rise by fixture (1-1), and polish, grinding depth is less than or equal to 1mm.
6. a kind of valve module restorative procedure according to claim 5, is characterized in that: the 3rd described step is specially:
3.1st step: when the rubber part of valve module only needs part to polish, adjustment polishing post (1-3) position in groove (1-5), namely the polishing post (1-3) of the part correspondence of impression is had to be positioned at groove (1-5) internal upper part, the polishing post (1-3) of intact part correspondence is positioned at groove (1-5) bottom, does not participate in polishing;
3.2nd when the rubber part of valve module needs entirety to polish, can according to size adjustment polishing post (1-3) position in groove (1-5) of the rubber part area that need polish, rubber part does not have chlamydate polishing post (1-3) to be positioned at groove (1-5) bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510274167.1A CN104875089B (en) | 2015-05-26 | 2015-05-26 | A kind of valve module prosthetic device and method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510274167.1A CN104875089B (en) | 2015-05-26 | 2015-05-26 | A kind of valve module prosthetic device and method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104875089A true CN104875089A (en) | 2015-09-02 |
| CN104875089B CN104875089B (en) | 2017-06-16 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510274167.1A Active CN104875089B (en) | 2015-05-26 | 2015-05-26 | A kind of valve module prosthetic device and method |
Country Status (1)
| Country | Link |
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| CN (1) | CN104875089B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2410917A (en) * | 2004-02-12 | 2005-08-17 | Edward Laurence Howard | Suction grip valve grinding tool |
| DE202007015386U1 (en) * | 2007-11-06 | 2008-02-21 | Lai, Chun-Chen, Dali City | Machine for surface grinding a closing ball of a ball valve |
| CN102765018A (en) * | 2012-07-03 | 2012-11-07 | 天长市天力液压机械有限责任公司 | Full-automatic rubber covered grinding machine actuating mechanism |
| CN202952140U (en) * | 2012-11-27 | 2013-05-29 | 靖江市海源有色金属材料有限公司 | Copper bar surface grinding and polishing device |
| CN203738515U (en) * | 2013-12-31 | 2014-07-30 | 浙江省磐安县绿海工艺厂有限公司 | Wood polishing and sanding equipment |
| CN104175197A (en) * | 2014-08-22 | 2014-12-03 | 张坤 | Metal sheet surface scale grinding and removing machine |
| CN204220566U (en) * | 2014-09-23 | 2015-03-25 | 天津市澜鹏金属制品制造有限公司 | A kind of metal plate and belt surface de-scaling cleaning machine |
| CN204673408U (en) * | 2015-05-26 | 2015-09-30 | 南京浦镇海泰制动设备有限公司 | A kind of valve module prosthetic device |
-
2015
- 2015-05-26 CN CN201510274167.1A patent/CN104875089B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2410917A (en) * | 2004-02-12 | 2005-08-17 | Edward Laurence Howard | Suction grip valve grinding tool |
| DE202007015386U1 (en) * | 2007-11-06 | 2008-02-21 | Lai, Chun-Chen, Dali City | Machine for surface grinding a closing ball of a ball valve |
| CN102765018A (en) * | 2012-07-03 | 2012-11-07 | 天长市天力液压机械有限责任公司 | Full-automatic rubber covered grinding machine actuating mechanism |
| CN202952140U (en) * | 2012-11-27 | 2013-05-29 | 靖江市海源有色金属材料有限公司 | Copper bar surface grinding and polishing device |
| CN203738515U (en) * | 2013-12-31 | 2014-07-30 | 浙江省磐安县绿海工艺厂有限公司 | Wood polishing and sanding equipment |
| CN104175197A (en) * | 2014-08-22 | 2014-12-03 | 张坤 | Metal sheet surface scale grinding and removing machine |
| CN204220566U (en) * | 2014-09-23 | 2015-03-25 | 天津市澜鹏金属制品制造有限公司 | A kind of metal plate and belt surface de-scaling cleaning machine |
| CN204673408U (en) * | 2015-05-26 | 2015-09-30 | 南京浦镇海泰制动设备有限公司 | A kind of valve module prosthetic device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN104875089B (en) | 2017-06-16 |
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| Date | Code | Title | Description |
|---|---|---|---|
| C06 | Publication | ||
| PB01 | Publication | ||
| EXSB | Decision made by sipo to initiate substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| CB02 | Change of applicant information |
Address after: 211800 Nanjing City, Pukou Province Economic Development Zone, Jiangsu Road, No. 10 Applicant after: Nanjing Zhongche town Haitai Brake Equipment Co Ltd Address before: 211800 Nanjing City, Pukou Province Economic Development Zone, Jiangsu Road, No. 10 Applicant before: Nanjing Puzhen Haitai Brake Equipment Co., Ltd. |
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| COR | Change of bibliographic data | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200319 Address after: Room 615, office building, high tech Zone, No. 11, Zhujiang East Road, Tongshan District, Xuzhou City, Jiangsu Province Patentee after: Xuzhou CRRC rail equipment Co., Ltd Address before: 211800, No. 10, prosperous road, Pukou Economic Development Zone, Jiangsu, Nanjing Patentee before: CRRC NANJING PUZHEN HAITAI BRAKE EQUIPMENT Co.,Ltd. |