Full-automatic numerical control double edge steel structure forming machine
Technical field
The present invention relates to steel construction production field, particularly relate to a kind of full-automatic numerical control double edge steel structure forming machine.
Background technology
At steel construction production field, steel plate pressure rib shaping due to material plate longer dimension, weight large, processing is difficulty comparatively, workman is needed to carry out auxiliary feeding and adjustment when transmitting, labor intensive, the device fabrication process of traditional mode of production steel construction is complicated, efficiency is low, cost is high, the steel construction assembling product produced get up gap large, need to inject the drawbacks such as fluid sealant reinforcing, the lower production efficiency of cutting of plate quality in production is lower, generation waste material is more, production cost is high, and the problem of the steel construction production field of above existence is badly in need of solving.
Summary of the invention
In order to solve the deficiencies in the prior art, the invention provides a kind of structure simple, easy to operate, steel plate forming rate is high, and product quality is high, without seam, do not need to break fluid sealant, reduce production cost, moulding neat appearance, good waterproof performance, less manpower cost, production efficiency are faster, do not produce the steel plate-forming machine of waste material completely.
The technical solution adopted in the present invention is as follows: a kind of full-automatic numerical control double edge steel structure forming machine, and comprise frame, steel plate carriage, shaping Wheels group arrangement and decompressor, described frame one end arranges steel plate carriage, and the other end arranges decompressor; Described briquetting roller group device is arranged in frame;
Described shaping Wheels group arrangement comprises side guard plate, briquetting roller bracing strut, shaping wheel shaft and shaping wheels, described side guard plate is symmetricly set on upper rack both sides, on the side guard plate of both sides, axially spaced-apart is uniform is provided with adjustment mounting groove, in described adjustment mounting groove, briquetting roller bracing strut is installed, both sides briquetting roller bracing strut is horizontally installed with shaping wheel shaft, shaping wheel shaft is provided with shaping wheels, described shaping wheels comprise the active briquetting roller be arranged on shaping wheel shaft and the plastotype briquetting roller being arranged on shaping wheel shaft top, variform shaping wheels one are disposed with along frame axial direction from steel plate carriage to decompressor, shaping wheels two, shaping wheels three, shaping wheels four, shaping wheels five and shaping wheels six,
Described shaping wheels one arrange four groups, described shaping wheels one comprise initiatively briquetting roller one and plastotype briquetting roller one, described active briquetting roller one is arranged on shaping wheel shaft, initiatively in the middle part of briquetting roller one outer wall, radial direction is provided with the groove concaved, in the middle part of plastotype briquetting roller one outer wall, radial direction is provided with cambered outwards boss, and the groove in the middle part of described active briquetting roller one coordinates pressing steel plate with the boss in the middle part of plastotype briquetting roller one;
Described shaping wheels two arrange one group, described shaping wheels two comprise initiatively briquetting roller two and plastotype briquetting roller two, described active briquetting roller two is arranged on shaping wheel shaft, initiatively briquetting roller two two ends are conical boss, centre position is provided with groove, and plastotype briquetting roller two outer wall centre position caves inward, thicker gradually from centre position to both sides, the outer end of plastotype briquetting roller two and intermediate recess place form the thick taper shape in middle thin outer end, coordinate pressing steel plate with active briquetting roller two;
Described briquetting roller three arranges two groups, initiatively briquetting roller three and plastotype briquetting roller three are drawn together in described shaping wheels three guarantees, described active briquetting roller three is arranged on shaping wheel shaft, initiatively briquetting roller three two ends are conical boss, centre position is provided with groove, plastotype briquetting roller three outer wall centre position is provided with outwardly boss, coordinates pressing steel plate with active briquetting roller three;
Described briquetting roller four arranges three groups, described shaping wheels four comprise initiatively briquetting roller four and plastotype briquetting roller four, described active briquetting roller four is arranged on shaping wheel shaft, initiatively briquetting roller four by two conically wheel form, two wheel centre positions are provided with the platform placed through the steel plate of crimp, plastotype briquetting roller four is arranged on the centre position of initiatively briquetting roller four, coordinates pressing steel plate with active briquetting roller four;
Described briquetting roller five arranges five groups, described shaping wheels five comprise initiatively briquetting roller five and plastotype briquetting roller five, the horizontal welding of described active briquetting roller five is connected on shaping wheel shaft, on shaping wheel shaft, two groups are symmetrically welded for symmetrical centre with plastotype briquetting roller five, plastotype briquetting roller five is arranged on centre position, plastotype briquetting roller five two ends are conical, and centre position is boss, coordinates pressing steel plate with active briquetting roller five;
Described briquetting roller six arranges one group, and described shaping wheels six comprise initiatively briquetting roller six, and described active briquetting roller six is arranged along frame bilateral symmetry.
As preferably, described shaping Wheels group arrangement also comprises drive sprocket, by movable sprocket, chain and motor, described shaping wheel shaft is all provided with by movable sprocket, adjacent is set with chain all between two by between movable sprocket, described drive sprocket is arranged on motor, drive sprocket and arranged chain by between movable sprocket.
As preferably, described drive sprocket arranges at least three, and described motor arranges at least three.
As preferably, described frame is provided with motor mount, described motor is arranged on motor mount.
As preferably, described decompressor comprises portal frame, hydraulic cylinder, patrix and counterdie, described portal frame is vertically fixedly mounted in frame, arrange in the middle part of this portal frame entablature and hydraulic cylinder is installed, the piston rod of described hydraulic cylinder stretches into downwards in portal frame, the described hydraulic cylinder piston rod level of portal frame inside is installed with patrix, and in the frame corresponding with patrix, level is installed with counterdie, and the closing face of patrix and counterdie is provided with the tongue and groove structure cooperatively interacted.
As preferably, the frame outside described decompressor is provided with into type steel support platform.
As preferably, described adjustment mounting groove is provided with adjusting bolt.
As preferably, described central rack position is provided with the electrical control cubicles controlling motor action, is provided with the Programmable Logic Controller for controlling motor rotation in described electrical control cubicles.
As preferably, described hydraulic cylinder is provided with the choke valve for regulating hydraulic cylinder speed.
As preferably, side guard plate described in both sides is provided with at least three supporting traverses.
The beneficial effect that technical scheme provided by the invention is brought is: become shaped steel without seam by the extruded double edge made, do not need to beat fluid sealant every square cost and drop to 12 yuans from original 18 yuans, moulding neat appearance, good waterproof performance, less manpower cost, production efficiency is faster, and the present invention does not produce waste material completely being processed in shaped steel, power is provided by motor, by sprocket wheel chain drive, the control of motor is realized by Programmable Logic Controller: power supply, production quantity, length, speed, cutting knife is elevated, production control speed, quantity, length all controls by setup parameter, achieve circle full-automation and be produced into shaped steel, simultaneously can select manual mode and automatic mode on electrical control cubicles guidance panel, set quantity, length under automatic mode, machine completely can automatic job, does not need manual operation, can be free under manual mode.As can be seen here, compared with prior art, have outstanding substantive distinguishing features and significant progress, its beneficial effect implemented also is apparent in the present invention.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is structural front view of the present invention;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the right view of figure;
Fig. 4 is the structural representation of the shaping wheels 1 of the present invention;
Fig. 5 is the structural representation of the shaping wheels 27 of the present invention;
Fig. 6 is the structural representation of the shaping wheels 38 of the present invention;
Fig. 7 is the structural representation of the shaping wheels 49 of the present invention;
Fig. 8 is the structural representation of the shaping wheels 5 10 of the present invention;
Fig. 9 is the structural representation of the shaping wheels 6 11 of the present invention;
In figure, 1 is frame, 2 is steel plate carriage, 3 is side guard plate, 4 is briquetting roller bracing strut, 5 is shaping wheel shaft, 6 is shaping wheels one, 61 is active briquetting roller one, 62 is plastotype briquetting roller one, 7 is shaping wheels two, 71 is active briquetting roller two, 72 is plastotype briquetting roller two, 8 is shaping wheels three, 81 is active briquetting roller three, 82 is plastotype briquetting roller three, 9 is shaping wheels four, 91 is active briquetting roller four, 92 is plastotype briquetting roller four, 10 is shaping wheels five, 101 is active briquetting roller five, 102 is plastotype briquetting roller five, 11 is shaping wheels six, 111 is active briquetting roller six, 12 is drive sprocket, 13 is by movable sprocket, 14 is chain, 15 is motor, 16 is portal frame, 17 is hydraulic cylinder, 18 is patrix, 19 is counterdie, 20 for regulating mounting groove, 21 is motor mount.
Detailed description of the invention
For making the object, technical solutions and advantages of the present invention clearly, below in conjunction with accompanying drawing, embodiment of the present invention is described further in detail.
Embodiment one
As shown in Figure 1, 2, a kind of full-automatic numerical control double edge steel structure forming machine, comprise frame 1, steel plate carriage 2, shaping Wheels group arrangement and decompressor, frame 1 one end arranges steel plate carriage 2, the other end arranges decompressor, to send in steel plate-forming machine for processing steel plate from steel plate carriage 1, decompressor is arranged on the last of steel plate-forming machine, is mainly used for shaping steel plate to cut off.Briquetting roller group device is arranged in frame 1, and shaping Wheels group arrangement is extruded step by step by steel plate, finally obtains the one-tenth shaped steel needed.
Shaping Wheels group arrangement comprises side guard plate 3, briquetting roller bracing strut 4, shaping wheel shaft 5 and shaping wheels, in order to improve the security adding man-hour, side guard plate 3 symmetry is in both sides, frame 1 top, on both sides side guard plate 3, axially spaced-apart is uniform is provided with at least three adjustment mounting grooves 20, facilitates the installation of shaping wheel shaft 5, regulate in mounting groove 20 and be provided with briquetting roller bracing strut 4, both sides briquetting roller bracing strut 4 is horizontally installed with shaping wheel shaft 5, shaping wheel shaft 5 is provided with shaping wheels, it is moulding that shaping wheels carry out extruding to steel plate, shaping wheels comprise the active briquetting roller be arranged on shaping wheel shaft 5 and the plastotype briquetting roller being arranged on shaping wheel shaft bottom, variform shaping wheels 1 are disposed with along frame 1 axial direction from steel plate carriage to decompressor, shaping wheels 27, shaping wheels 38, shaping wheels 49, shaping wheels 5 10 and shaping wheels 6 11, it is moulding that shaping wheels one 6 pairs of steel plates carry out first step extruding, there is shape profile roughly in steel plate, and then shaping wheels 27 continue steel plate extruding moulding, steel plate obtains further plasticity, it is moulding that shaping wheels 38 pairs of steel plates continue extruding, by that analogy, shaping wheels 49, shaping wheels 5 10, shaping wheels 6 11 are successively to steel plate extruding plasticity, finally obtain double edge and become shaped steel.
As shown in Figure 4, thorough in order to ensure raw steel plastotype, shaping wheels 1 arrange four groups, successively extruding plastotype is carried out to steel plate, shaping wheels 1 comprise initiatively briquetting roller 1 and plastotype briquetting roller 1, initiatively briquetting roller 1 is arranged on shaping wheel shaft 5, initiatively in the middle part of briquetting roller 1 outer wall, radial direction is provided with the groove concaved, in the middle part of plastotype briquetting roller 1 outer wall, radial direction is provided with cambered outwards boss, groove initiatively in the middle part of briquetting roller 1 coordinates pressing steel plate with the boss in the middle part of plastotype briquetting roller 1, pass through the extruding of initiatively briquetting roller 1 and plastotype briquetting roller 1, depression is there is in the middle part of steel plate, complete the first step of steel plate forming,
As described in Figure 5, enter overmolding wheels 1 just the steel plate of one-step forming be transported to shaping wheels 27 place, shaping wheels 27 arrange one group, shaping wheels 27 comprise initiatively briquetting roller 2 71 and plastotype briquetting roller 2 72, initiatively briquetting roller 2 71 is arranged on shaping wheel shaft 5, initiatively briquetting roller 2 71 outer wall be two ends thick in the middle of thin and thick portion, two ends for conical, conical wheel is arranged on the two ends of initiatively briquetting roller 71, guarantee that the middle active briquetting roller 2 71 placing steel plate is fixed on shaping wheel shaft 5, avoid initiatively briquetting roller 2 71 to move radially on shaping wheel shaft 5; Plastotype briquetting roller 2 72 outer wall centre position concaves, thicker gradually from centre position to both sides, the outer end of plastotype briquetting roller 2 72 and intermediate recess place form the thick taper shape in middle thin outer end, pressing steel plate is coordinated with active briquetting roller 2 71, there is indenture in steel plate centre position, by further for steel plate crimp;
As shown in Figure 6, the steel plate obtaining distortion further through shaping wheels 27 arrives shaping wheels 38, shaping wheels 38 arrange two groups, shaping wheels 38 comprise initiatively briquetting roller 3 81 and plastotype briquetting roller 3 82, initiatively briquetting roller 3 81 is arranged on shaping wheel shaft 5, initiatively briquetting roller 3 81 is two is that outer end is thick middle thin conical, middle initiatively briquetting roller 3 81 centre position is provided with the space of placing steel plate and placing, plastotype briquetting roller 3 82 outer wall centre position is provided with outwardly boss, pressing steel plate is coordinated with active briquetting roller 3 81, steel plate obtains further crimp,
As shown in Figure 7, the steel plate obtaining distortion further through briquetting roller 38 arrives shaping wheels 49, shaping wheels 49 arrange three groups, shaping wheels 49 comprise initiatively briquetting roller 4 91 and plastotype briquetting roller 4 92, initiatively briquetting roller 4 91 is arranged on shaping wheel shaft 5, initiatively briquetting roller 4 91 by two conically wheel form, two wheel centre positions are provided with the platform placed through the steel plate of crimp, plastotype briquetting roller 4 92 is arranged on the centre position of initiatively briquetting roller 4 91, pressing steel plate is coordinated with active briquetting roller 4 91, plastotype briquetting roller 4 92 is that middle thin two ends are thick, pressing steel plate is coordinated with active briquetting roller 4 92, steel plate obtains further crimp,
As shown in Figure 8, the steel plate obtaining distortion further through shaping wheels 49 arrives shaping wheels 5 10, shaping wheels 5 10 arrange five groups, shaping wheels 5 10 comprise initiatively briquetting roller 5 101 and plastotype briquetting roller 5 102, initiatively briquetting roller 5 101 horizontal welding is connected on shaping wheel shaft 5, on shaping wheel shaft 5, two groups are symmetrically welded for symmetrical centre with plastotype briquetting roller 5 102, plastotype briquetting roller 5 102 is arranged on centre position, plastotype briquetting roller 5 102 two ends are conical, centre position is boss, coordinates pressing steel plate with active briquetting roller 5 101;
As shown in Figure 9, steel plate basic forming, steel plate arrives briquetting roller 6 11, shaping wheels 6 11 arrange one group, shaping wheels 6 11 comprise initiatively briquetting roller 6 111, initiatively briquetting roller 6 111 is arranged along frame 1 bilateral symmetry, and initiatively briquetting roller six squeezes out two bound edges of steel plate, now squeezes out double edge steel plate.
In order to realize the transmission between each shaping wheel shaft, transmission mechanism can be rack pinion, toothed belt transmission, sprocket wheel chain drive, and in order to adapt to rugged environment, sprocket wheel chain drive is for more preferably to select;
Shaping Wheels group arrangement also comprises drive sprocket 12, by movable sprocket 13, chain 14 and motor 15, shaping wheel shaft 5 is all provided with by movable sprocket 13, adjacent is set with chain 14 all between two by between movable sprocket 13, drive sprocket 12 is arranged on motor 15, drive sprocket 12 and chain 14 is set by between movable sprocket 13, motor 15 drives drive sprocket 12 to rotate, and drive sprocket 12 is driven by chain 14 and rotated by movable sprocket 13, is realized transmission by between movable sprocket 13 by chain 14.
Conveniently regulate the rotating speed of shaping wheels 1, shaping wheels 27 and shaping wheels 38 and regulate the duty of each wheels in time, each wheels place all arranges at least one motor 15, each motor 15 is arranged a drive sprocket 12, realize transmission, namely drive sprocket 12 arranges at least three, and motor 15 arranges at least three.
The conveniently installation of motor and the reliable and stable of motor installation, frame 1 is provided with motor mount 21, motor 15 is arranged on motor mount 21.
As shown in Figure 3, shaped steel is conveniently become to cut off in time, decompressor comprises portal frame 16, hydraulic cylinder 17, patrix 18 and counterdie 19, portal frame 16 is vertically fixedly mounted in frame 1, arrange in the middle part of this portal frame 16 entablature and hydraulic cylinder 17 is installed, hydraulic cylinder 17 provides power for becoming the shearing of shaped steel, the piston rod of hydraulic cylinder 17 stretches in portal frame 16 downwards, the hydraulic cylinder 17 piston rod level of portal frame 16 inside is installed with patrix 18, in the frame 1 corresponding with patrix 18, level is installed with counterdie 19, patrix 18 is provided with the closing face of counterdie 19 the tongue and groove structure cooperatively interacted.
Above-mentioned hydraulic cylinder can also be cylinder, and in order to adapt to adverse circumstances and cut into the stable stroke namely facilitating control piston bar of shaped steel, hydraulic cylinder is for more preferably to select.
Deforming to prevent into shaped steel, the frame outside decompressor being provided with into type steel support platform motor mount 21, become type steel support platform to support to shaped steel, prevent into shaped steel distortion.
Conveniently regulate the shaping wheel shaft 5 being arranged on and regulating on mounting groove 20, regulate on mounting groove 20 and be provided with adjusting bolt (not marking in the accompanying drawings).
In order to control motor and the convenient rotating speed regulating motor 15, frame 1 medium position is provided with the electrical control cubicles (not marking in the accompanying drawings) controlling motor action, the Programmable Logic Controller (not marking in the accompanying drawings) for controlling motor rotation is provided with, the rotating speed of Controlled by Programmable Controller motor in electrical control cubicles.
The conveniently movement velocity of regulator solution cylinder pressure 17 piston rod, hydraulic cylinder 17 is provided with for regulating the choke valve of hydraulic cylinder speed (not marking in the accompanying drawings), and choke valve can oil inlet quantity in regulator solution cylinder pressure, and then the speed of service of hydraulic control cylinder.
In order to ensure the stable fastness of side guard plate, both sides side guard plate 3 is provided with at least three supporting traverses (not marking in the accompanying drawings).
Specific works process:
Open power supply in electrical control cubicles, starter motor 15, motor 15 drives shaping wheel apparatus to rotate, now steel plate enters steel structure forming machine by steel plate conveyor 2, first steel plate is through shaping wheels 1, the preliminary crimp of steel plate, and steel plate moves on through shaping wheels 27, shaping wheels 38, shaping wheels 49, shaping wheels 5 10 and shaping wheels 6 11, steel plate is through continuous crimp in the process, obtains double edge and becomes shaped steel; Then reach specific length as shaped steel, hydraulic cylinder 17 action of decompressor, will become shaped steel to cut off, and just obtain the one-tenth shaped steel of specific length.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.