CN104874664B - Alloy pipe fitting electromagnetic bulging and flanging synchronous forming device and method - Google Patents

Alloy pipe fitting electromagnetic bulging and flanging synchronous forming device and method Download PDF

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Publication number
CN104874664B
CN104874664B CN201510199022.XA CN201510199022A CN104874664B CN 104874664 B CN104874664 B CN 104874664B CN 201510199022 A CN201510199022 A CN 201510199022A CN 104874664 B CN104874664 B CN 104874664B
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China
Prior art keywords
pipe fitting
die
alloy pipe
solenoid coil
bulging
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Expired - Fee Related
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CN201510199022.XA
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Chinese (zh)
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CN104874664A (en
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邓将华
程溧
黄伍平
詹艳然
江星莹
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Fuzhou University
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Fuzhou University
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Abstract

The invention relates to alloy pipe fitting electromagnetic bulging and flanging synchronous forming device which comprises a workbench. A front guide plate and a rear guide plate are fixed on the workbench. A left die and a right die which slide towards each other or oppositely are symmetrically disposed in a slideway formed by the front guide plate and the rear guide plate. The left die and the right die are slidably connected with an upper die plate. The upper die plate is connected with a die shank hydraulic cylinder driving the upper die plate to move up and down. The front and rear ends of the left and right support plates of the left and right dies are in transmission connection through guide column guide sleeve components. A reset spring sleeves each guide column. A solenoid coil component penetrating the workbench penetrates the matching part of the each of the left die and the right die. A tubing sleeves each solenoid coil component. Each solenoid coil component is connected with a support hydraulic cylinder through a support component. The invention further relates to an alloy pipe fitting electromagnetic bulging and flanging synchronous forming method. By the alloy pipe fitting electromagnetic bulging and flanging synchronous forming device and method, bulging and flanging synchronous forming is achieved, workpiece resilience is reduced, and die manufacturing difficulty is lowered.

Description

A kind of alloy pipe fitting Electromagnetic bulging and flange synchronous forming device and method
Technical field
The present invention relates to a kind of alloy pipe fitting Electromagnetic bulging and flange synchronous forming device and method.
Background technology
With the development of modern industry and science and technology, the performance requirement more and more higher to material for the people, some hardly possiblies shape The Accurate Shaping processing of material has become technical problem urgently to be resolved hurrily.In recent years, for effective reducing energy consumption and mitigation environment Pollution, lightweight has become the main trend of modern structure design, the lightweight with aluminium alloy as representative, high intensity hardly possible moulding material Application in the advanced manufacture such as automobile, aerospace vehicle field increasingly increases.It is well known that, the room temperature of aluminium alloy shapes Ability is poor.When aluminium alloy is carried out with common Sheet Metal Forming Technology with quasistatic shaping, its forming limit is far below steel, answers high Become area and easily produce rupture;Because aluminium alloy rigidity is low, after part unloading, resilience is larger, and easily produces twisted phenomena, therefore Greatly reduce dimensional accuracy.
And traditional materials in the tube bulging process uses firm mould bulging, soft mode bulging, firm mould bulging is only applicable to shape and size The bulging processing of the not high axial symmetry bulging part of required precision, soft mode bulging adopts liquid, gas, rubber, paraffin, pvc plastics Deng as power transmission medium, forming speed is slow, needs to consider sealing during using liquid with gas, is repeatedly become using soft mode during rubber The problems such as shape can produce ageing failure.Simultaneously traditional materials in the tube flanging process is often using the multi-pass work such as punch reaming, pressing Sequence completes materials in the tube flange, and technique is loaded down with trivial details, and repeatedly plastic deformation easily produces processing hardening simultaneously, reduces the forming limit of materials in the tube.
For some complicated workpiece, such as two ends flange, the pipe fitting of middle part bulging, traditional handicraft generally requires multi-pass Shape, complex process, easily cause resilience, reduce dimensional accuracy.
Content of the invention
The present invention is the alloy pipe fitting electricity providing a kind of process is simple, forming efficiency high for technical problem to be solved Magnetic bulging and flange synchronous forming device and method.
In order to solve above-mentioned technical problem, the technical scheme is that a kind of alloy pipe fitting Electromagnetic bulging is same with flange Step forming device, including workbench, described workbench is fixedly installed forward and backward guide plate, described forward and backward guide plate is formed It is symmetrically arranged with slideway along slideway towards or away from the left and right mould sliding, described left and right mould upper end is arranged with cope match-plate pattern, And described left and right mould is slidably connected with cope match-plate pattern through wedge assemblies, described cope match-plate pattern through die shank with order to drive cope match-plate pattern upper and lower The die shank hydraulic cylinder of movement is connected, all through guide pillar guide pin bushing assembly between the rear and front end of left and right gripper shoe of described left and right mould Mutually driving coupling, is wherein arranged with the back-moving spring driving left and right mould to slide on guide pillar, the coincideing of described left and right mould Portion is equipped with the solenoid coil assembly running through workbench, and described solenoid coil assembly overcoat is provided with materials in the tube, described solenoid Coil block is connected with supporting cylinder through support component.
Further, described left mould comprises left mould core, and described left mould core is fixed in the groove of c shape left mould framework, described The outside of left mould framework is fixed with left support plate;Described right mould comprises right mould core, and described right mould core is fixed on c shape right mould framework In groove, the outside of described right mould framework is fixed with right support plate.
Further, described left and right die all comprises hemispherical cavity, and two halves spherical inner chamber mutually coincide in order to materials in the tube patch Close and form bulging, in the one or both ends portion of described hemispherical cavity, all curved the laminating in order to materials in the tube in lateral margin forms flange.
Further, described wedge assemblies comprise to be separately fixed at lower-left voussoir outside left and right gripper shoe, bottom right wedge Block, described wedge assemblies also comprise upper left voussoir, the upper right voussoir being separately fixed at cope match-plate pattern lower surface arranged on left and right sides, described Lower-left voussoir is slidably matched with upper left voussoir, and described bottom right voussoir and upper right voussoir are slidably matched.
Further, described support component comprises the ring flange in order to support solenoid coils assembly, also comprises and supports The drive link that hydraulic cylinder output shaft is connected.
Further, described solenoid coil assembly comprises the Insulating frame being vertically arranged, spiral shell in the middle part of described Insulating frame Rotation is wound with wire to form solenoid coil, and described Insulating frame is arranged with materials in the tube outside solenoid coil, described insulation frame Frame bottom is arranged with to support the abutment sleeve of materials in the tube, and described Insulating frame bottom is provided through the coil electrode of ring flange Joint and coil anode connector.
Further, described coil electrode joint and coil anode connector are connected with discharge control switch through capacitor bank, Described capacitor bank is in parallel with power supply.
Further, described left mould core is provided with positioning voussoir in the anastomosis with right mould core, described right mould core with a left side The anastomosis of die is provided with and positions the detent that voussoir matches.
Further, described die shank hydraulic cylinder, supporting cylinder oil circuit respectively with two electromagnetism controls in hydraulic control box Valve processed connects, and described two solenoid electric valves are connected with control station through control line.
A kind of alloy pipe fitting Electromagnetic bulging and flange synchronous forming method, provide a kind of compo pipe described in any of the above-described Part Electromagnetic bulging and each parts of flange synchronous forming device, comprise the following steps:
(1) supporting cylinder shrinks and drives solenoid coil assembly to move to extreme lower position, now solenoid coil assembly The spacing of upper surface and workbench lower surface is more than the length of original materials in the tube, and die shank hydraulic cylinder shrinks and drives die shank, cope match-plate pattern fortune Move extreme higher position, in cope match-plate pattern is along the motor process of wedge assemblies upward sliding, left and right mould is under action of reset spring Slide opposite to each other along slideway, left and right die separates;
(2) materials in the tube are enclosed within outside the wire of Insulating frame, the lower end of described materials in the tube is contacted with abutment sleeve upper end;
(3) operating console controls hydraulic control box, controls supporting cylinder stretching to drive support component to move to work Position, die shank hydraulic cylinder tension belt dynamic model handle, cope match-plate pattern move downward, in cope match-plate pattern moving along wedge assemblies slide downward During, left and right mould is in action of reset spring lower edge slideway slide in opposition, right mould core, left mould core closure;
(4) control station controls electro-magnetic forming equipment to complete capacitance group and charges, and then closes discharge control switch, capacitor bank Solenoid coil assembly is discharged, at this moment connected with solenoid coil as low resistance discharge loop, solenoid in capacitor bank two ends Produce the transient high-current of the higher-order of oscillation in coil, around solenoid coil, produce impulse magnetic field, thus producing in materials in the tube Life is vortexed and then produces electromagnetic repulsive force makes materials in the tube move out, and forms end flange middle swollen after the materials in the tube left and right die of laminating The shape of shape;
(5) operating console controls hydraulic control box to complete step (1), takes out bulging and flanging forming part.
Compared with prior art, the method have the advantages that passing through load pulses electric current in solenoid coil, Make materials in the tube outside bulging laminating die cavity, the technique disposably realizing bulging in the middle of the flange of two ends, simplify technological process, reduce work Part resilience;Secondly do not use power transmission medium it is not necessary to consider sealing and soft mode Problem of Failure, reduce Making mold difficulty; Adopt the motion of Automated condtrol mould again, improve forming efficiency.
The present invention will be further described in detail with reference to the accompanying drawings and detailed description.
Brief description
Fig. 1 is the unitary construction schematic diagram of the embodiment of the present invention.
Fig. 2 is the schematic top plan view after the removal cope match-plate pattern of the embodiment of the present invention.
Fig. 3 is the schematic top plan view of the embodiment of the present invention.
Fig. 4 is the support component organigram of the embodiment of the present invention.
Fig. 5 is the solenoid coil assembly organigram of the embodiment of the present invention.
Fig. 6 is the left and right die organigram of the embodiment of the present invention.
Fig. 7 is the drip molding organigram of the embodiment of the present invention.
Fig. 8 is the generation electromagnetic repulsive force schematic diagram of the embodiment of the present invention.
In figure: 1- workbench, guide plate before 2-, 3- rear deflector, 4- slideway, 5- left mould, 51- left mould core, 511- positions Voussoir, 512- left hemisphere die cavity, 52- left mould framework, 53- left support plate, 6- right mould, 61- right mould core, 611- detent, 612- right hemisphere die cavity, 62- right mould framework, 63- right support plate, 7- cope match-plate pattern, 8- wedge assemblies, 81- upper left voussoir, 82- is right Upper voussoir, 83- lower-left voussoir, 84- bottom right voussoir, 9- die shank, 10- die shank hydraulic cylinder, 11- guide pillar guide pin bushing assembly, 111- guide pillar, 112- guide pin bushing, 12- back-moving spring, 13- solenoid coil assembly, 131- Insulating frame, 132- solenoid coil, 133- coil Positive terminal, 134- coil anode connector, 14- materials in the tube, 15- abutment sleeve, 16- support component, 161- ring flange, 162- is driven Bar, 17- supporting cylinder, 18- magnetic control circuit, 19- oil circuit, 20- control station.
Specific embodiment
As shown in Fig. 1 ~ 7, a kind of alloy pipe fitting Electromagnetic bulging and flange synchronous forming device, including workbench 1, described work Front guide plate 2, rear deflector 3 are fixedly installed on station 1, symmetrical in the slideway 4 that described front guide plate 2, rear deflector 3 are formed It is provided with along slideway 4 towards or away from the left mould 5 slided, right mould 6, described left mould 5, right mould 6 upper end are arranged with cope match-plate pattern 7, And described left mould 5, right mould 6 are slidably connected with cope match-plate pattern 7 through wedge assemblies 8, described cope match-plate pattern 7 through die shank 9 with order to drive on The die shank hydraulic cylinder 10 that template 7 moves up and down is connected, before the left support plate 53 of described left mould 5, the right support plate 63 of right mould 6 Afterwards all through the mutual driving coupling of guide pillar guide pin bushing assembly 11 between two ends, wherein guide pin bushing 112 and left support plate 53 interference fit, wherein The back-moving spring 12 driving left mould 5, right mould 6 to slide is arranged with guide pillar 111, described left mould 5, the anastomotic part of right mould 6 are worn It is provided with the solenoid coil assembly 13 running through workbench 1, outside described solenoid coil assembly 13, be arranged with materials in the tube 14, described helical Pipeline coil assembly 13 is connected with supporting cylinder 17 through support component 16.
In the present invention, described left mould 5 comprises left mould core 51, and described left mould core 51 is fixed on the recessed of c shape left mould framework 52 In groove, the outside of described left mould framework 52 is fixed with left support plate 53;Described right mould 6 comprises right mould core 61, described right mould core 61 It is fixed in the groove of c shape right mould framework 62, the outside of described right mould framework 62 is fixed with right support plate 63.
In the present invention, described left mould core 51 comprises left hemisphere die cavity 512, right mould core 61 comprises right hemisphere die cavity 612, and two Hemispherical cavity mutually coincide to fit in order to materials in the tube 14 and forms bulging, described left hemisphere die cavity 512, the one of right hemisphere die cavity 612 In end or both ends, all curved the laminating in order to materials in the tube 14 in lateral margin forms flange.
In the present invention, described wedge assemblies 8 comprise to be fixed on left support plate 53, right support plate 63 through trip bolt respectively The lower-left voussoir 83 in outside, bottom right voussoir 84, described wedge assemblies 8 also comprise to be fixed under cope match-plate pattern 7 through trip bolt respectively The upper left voussoir 81 of end face arranged on left and right sides, upper right voussoir 82, described lower-left voussoir 83 and upper left voussoir 81 are slidably matched, described Bottom right voussoir 84 is slidably matched with upper right voussoir 82.
In the present invention, described support component 16 comprises the ring flange 161 in order to support solenoid coils assembly 13, also wraps Containing the drive link 162 being connected with supporting cylinder 17 output shaft.
In the present invention, described solenoid coil assembly 13 comprises the Insulating frame 131 being vertically arranged, described Insulating frame 131 middle spiral are wound with wire to form solenoid coil 132, and described Insulating frame 131 is outer sheathed in solenoid coil 132 There are materials in the tube 14, described Insulating frame 131 bottom is arranged with to support the abutment sleeve 15 of materials in the tube 14, described Insulating frame 131 Bottom is provided through coil electrode joint 133 and the coil anode connector 134 of ring flange 161.
In the present invention, described coil electrode joint 133 and coil anode connector 134 are opened with control of discharge through capacitor bank Close series connection, described capacitor bank formation in parallel with power supply magnetic control circuit 18.
In the present invention, described left mould core 51 is provided with positioning voussoir 511, described right mould in the anastomosis with right mould core 61 Core 61 is provided with the anastomosis with left mould core 51 and positions the detent 611 that voussoir 511 matches.
In the present invention, described die shank hydraulic cylinder 10, supporting cylinder 17 oil circuit 19 respectively with hydraulic control box in two Individual solenoid electric valve connects, and described two solenoid electric valves are connected with control station 20 through control line.
In the present invention, a kind of alloy pipe fitting Electromagnetic bulging and flange synchronous forming method, are provided described in any of the above-described A kind of alloy pipe fitting Electromagnetic bulging and flange synchronous forming device each parts, comprise the following steps:
(1) supporting cylinder 17 shrinks and drives solenoid coil assembly 13 to move to extreme lower position, now solenoid coil The spacing of assembly 13 upper surface and workbench 1 lower surface is more than the length of original materials in the tube 14, and die shank hydraulic cylinder 10 shrinks band dynamic model Handle 9, cope match-plate pattern 7 move to extreme higher position, in cope match-plate pattern 7 is along the motor process of wedge assemblies 8 upward sliding, left mould 5, the right side Mould 6 acts on lower edge slideway 4 in back-moving spring 12 and slides opposite to each other, and left mould core 51, right mould core 61 separate;
(2) materials in the tube 14 are enclosed within outside solenoid coil 132, the lower end of described materials in the tube 14 is connected with abutment sleeve 15 upper end Touch;
(3) operating console 20 controls hydraulic control box, controls supporting cylinder 17 stretching to drive support component 16 to move To operating position, die shank hydraulic cylinder 10 tension belt dynamic model handle 9, cope match-plate pattern 7 move downward, cope match-plate pattern 7 along wedge assemblies 8 to In the motor process of lower slider, left mould 5, right mould 6 act on lower edge slideway 4 slide in opposition, left mould core 51, right mould in back-moving spring 12 Core 61 closes;
(4) control station 20 controls electro-magnetic forming equipment to complete capacitance group and charges, and then closes discharge control switch, capacitor Group is discharged to solenoid coil assembly 13, and at this moment capacitor bank two ends are connected as low resistance discharge loop with solenoid coil 132, Produce the transient high-current of the higher-order of oscillation in solenoid coil 132, produce impulse magnetic field around solenoid coil 132, from And generation is vortexed and then generation electromagnetic repulsive force makes materials in the tube 14 move out in materials in the tube 14, materials in the tube 14 laminating left mould core 51, the right side Form the shape of bulging in the middle of the flange of end after die 61;
(5) operating console 20 controls hydraulic control box to complete step (1), takes out bulging and flanging forming part.
The foregoing is only presently preferred embodiments of the present invention, all impartial changes done according to scope of the present invention patent with Modify, all should belong to the covering scope of the present invention.

Claims (10)

1. a kind of alloy pipe fitting Electromagnetic bulging and flange synchronous forming device, including workbench it is characterised in that: described workbench On be fixedly installed forward and backward guide plate, be symmetrically arranged with the slideway that described forward and backward guide plate is formed along slideway towards or away from The left and right mould sliding, described left and right mould upper end is arranged with cope match-plate pattern, and described left and right mould is slided with cope match-plate pattern through wedge assemblies It is dynamically connected, described cope match-plate pattern is connected with the die shank hydraulic cylinder in order to drive cope match-plate pattern to move up and down through die shank, described left and right mould The rear and front end of left and right gripper shoe between all through the mutual driving coupling of guide pillar guide pin bushing assembly, be wherein arranged with guide pillar in order to Drive the back-moving spring that left and right mould slides, the anastomotic part of described left and right mould is equipped with the solenoid coil running through workbench Part, described solenoid coil assembly overcoat is provided with materials in the tube, and described solenoid coil assembly is through support component and supporting cylinder phase Connect.
2. a kind of alloy pipe fitting Electromagnetic bulging according to claim 1 and flange synchronous forming device it is characterised in that: institute State left mould and comprise left mould core, described left mould core is fixed in the groove of c shape left mould framework, and the outside of described left mould framework is fixed with Left support plate;Described right mould comprises right mould core, and described right mould core is fixed in the groove of c shape right mould framework, described right mould framework Outside be fixed with right support plate.
3. a kind of alloy pipe fitting Electromagnetic bulging according to claim 2 and flange synchronous forming device it is characterised in that: institute State left and right die and all comprise hemispherical cavity, two halves spherical inner chamber mutually coincide to fit in order to materials in the tube and forms bulging, described hemisphere In the one or both ends portion of shape inner chamber, all curved the laminating in order to materials in the tube in lateral margin forms flange.
4. a kind of alloy pipe fitting Electromagnetic bulging according to claim 3 and flange synchronous forming device it is characterised in that: institute State wedge assemblies and comprise to be separately fixed at lower-left voussoir outside left and right gripper shoe, bottom right voussoir, described wedge assemblies also comprise It is separately fixed at upper left voussoir, the upper right voussoir of cope match-plate pattern lower surface arranged on left and right sides, described lower-left voussoir is slided with upper left voussoir Cooperation, described bottom right voussoir and upper right voussoir are slidably matched.
5. a kind of alloy pipe fitting Electromagnetic bulging according to claim 4 and flange synchronous forming device it is characterised in that: Described support component comprises the ring flange in order to support solenoid coils assembly, also comprises to be connected with supporting cylinder output shaft Drive link.
6. a kind of alloy pipe fitting Electromagnetic bulging according to claim 5 and flange synchronous forming device it is characterised in that: institute State the Insulating frame that solenoid coil assembly comprises to be vertically arranged, described Insulating frame middle spiral is wound with wire to form spiral shell Spool coil, described Insulating frame is arranged with materials in the tube outside solenoid coil, and described Insulating frame bottom is arranged with to support The abutment sleeve of materials in the tube, described Insulating frame bottom is provided through coil electrode joint and the coil anode connector of ring flange.
7. a kind of alloy pipe fitting Electromagnetic bulging according to claim 6 and flange synchronous forming device it is characterised in that: institute State coil electrode joint and coil anode connector is connected with discharge control switch through capacitor bank, described capacitor bank is electric with power supply Source is in parallel.
8. a kind of alloy pipe fitting Electromagnetic bulging according to claim 7 and flange synchronous forming device it is characterised in that: institute State left mould core and the anastomosis with right mould core be provided with positioning voussoir, described right mould core the anastomosis with left mould core be provided with The detent that positioning voussoir matches.
9. a kind of alloy pipe fitting Electromagnetic bulging according to claim 8 and flange synchronous forming device it is characterised in that: institute State die shank hydraulic cylinder, the oil circuit of supporting cylinder is connected with two solenoid electric valves in hydraulic control box respectively, described two electricity Magnetic control valve is connected with control station through control line.
10. a kind of alloy pipe fitting Electromagnetic bulging and flange synchronous forming method are it is characterised in that provide a kind of such as claim 1- A kind of alloy pipe fitting Electromagnetic bulging described in 9 any one and each parts of flange synchronous forming device, comprise the following steps:
(1) supporting cylinder shrinks and drives solenoid coil assembly to move to extreme lower position, now solenoid coil assembly upper end The spacing of face and workbench lower surface is more than the length of original materials in the tube, and die shank hydraulic cylinder shrinks and drives die shank, cope match-plate pattern to move to Extreme higher position, in cope match-plate pattern is along the motor process of wedge assemblies upward sliding, left and right mould is slided in action of reset spring lower edge Road slides opposite to each other, and left and right die separates;
(2) materials in the tube are enclosed within outside the wire of Insulating frame, the lower end of described materials in the tube is contacted with abutment sleeve upper end;
(3) operating console controls hydraulic control box, controls supporting cylinder stretching to drive support component to move to operating position, Die shank hydraulic cylinder tension belt dynamic model handle, cope match-plate pattern move downward, cope match-plate pattern along wedge assemblies slide downward motor process In, left and right mould is in action of reset spring lower edge slideway slide in opposition, right mould core, left mould core closure;
(4) control station controls electro-magnetic forming equipment to complete capacitance group and charges, and then closes discharge control switch, capacitor bank is to spiral shell Spool coil block discharges, and at this moment connected with solenoid coil as low resistance discharge loop, solenoid coil in capacitor bank two ends The middle transient high-current producing the higher-order of oscillation, produces impulse magnetic field around solenoid coil, thus producing whirlpool in materials in the tube Flow to and produce electromagnetic repulsive force and so that materials in the tube is moved out, after the materials in the tube left and right die of laminating, form bulging in the middle of the flange of end Shape;
(5) operating console controls hydraulic control box to complete step (1), takes out bulging and flanging forming part.
CN201510199022.XA 2015-04-24 2015-04-24 Alloy pipe fitting electromagnetic bulging and flanging synchronous forming device and method Expired - Fee Related CN104874664B (en)

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