CN104868245A - Antenna manufactured by insert injection molding, and method for manufacturing antenna by insert injection molding - Google Patents

Antenna manufactured by insert injection molding, and method for manufacturing antenna by insert injection molding Download PDF

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Publication number
CN104868245A
CN104868245A CN201510313233.1A CN201510313233A CN104868245A CN 104868245 A CN104868245 A CN 104868245A CN 201510313233 A CN201510313233 A CN 201510313233A CN 104868245 A CN104868245 A CN 104868245A
Authority
CN
China
Prior art keywords
antenna
layer
plastic layer
heat
barrier coating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201510313233.1A
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Chinese (zh)
Inventor
蒋海英
蒋希山
李玉军
陈德智
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shanghai Amphenol Airwave Communication Electronics Co Ltd
Original Assignee
Shanghai Amphenol Airwave Communication Electronics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shanghai Amphenol Airwave Communication Electronics Co Ltd filed Critical Shanghai Amphenol Airwave Communication Electronics Co Ltd
Priority to CN201510313233.1A priority Critical patent/CN104868245A/en
Publication of CN104868245A publication Critical patent/CN104868245A/en
Pending legal-status Critical Current

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Abstract

The invention provides an antenna manufactured by insert injection molding, and a method for manufacturing the antenna by insert injection molding. Through arranging a heat-insulating protective layer between a first plastic layer and a second plastic layer of an antenna manufactured by LDS and LEP technologies, when the second plastic layer is molded, the heat-insulating protective layer effectively insulates heat and blocks part of impact forces, so that the first plastic layer is protected from being softened or molten when the second plastic layer is molded, and an antenna metal layer is prevented from being damaged. A glue layer is added between the heat-insulating protective layer and the second plastic layer, so as to improve bonding effect of the heat-insulating protective layer and the second plastic layer. The heat-insulating protective layer can be arranged in a multi-layer structure according to practical application scenarios of the antenna, for example, arranging a hardening layer, a shock resistance layer, and a temperature resistance layer, and application occasions of the antenna are effectively enlarged. The antenna structure effectively reduces material restriction on the material of the first layer, so as to reduce cost of the antenna structure. The antenna is very beneficial for popularization of the LDS and LEP technologies.

Description

The antenna that a kind of insert injection moulding manufactures and insert injection moulding manufacture the method for antenna
Technical field
The present invention relates to electronic circuit technology field, particularly the antenna that manufactures of a kind of insert injection moulding and insert injection moulding manufacture the method for antenna.
Background technology
Current mobile consumer electronics field, LDS (Direct Laser is shaping) and LEP (laser-enhanced plating) technique becomes a kind of important antenna structure form gradually.In this kind of antenna structure, in order to reach waterproof and needs attractive in appearance, the antenna outside made in these two kinds of techniques generally needs bag mould injection moulding second layer material again.But, the difficult point of bag mould injection moulding second layer material is that injection mo(u)lding second layer material is due to molten state plastics, more heat transfer can be brought, bond under making second layer material and ground floor material at high temperature state, although bonding effect is better, ground floor material softening even partial melting thus can distortion or destroy antenna metal Rotating fields in this process, can be caused.
At present, for avoiding ground floor damage of material or distortion, the method generally taked is: ground floor uses resistant to elevated temperatures plastics, thus anti-softening and thawing.But the shortcoming of the antenna that this method makes is: making the selection of ground floor material have has larger limitation, and in addition, the price of exotic material is also often higher, and mechanicalness is poor, makes the cost of entire physical and performance be affected.
Summary of the invention
The antenna that the object of the present invention is to provide a kind of insert injection moulding to manufacture and insert injection moulding manufacture the method for antenna, to solve bag mould injection moulding second layer plastics that existing LDS and LEP manufacture technics antenna causes easily to the problem that ground floor plastics damage.
The second object of the present invention is the method for antenna and the insert injection moulding manufacture antenna providing a kind of insert injection moulding to manufacture, to solve antenna cost higher, the mechanical performance poor problem of existing LDS and LEP manufacture technics antenna for adopting resistant to elevated temperatures ground floor plastics to cause when realizing good bag mould injection moulding second layer plastics.
For achieving the above object; the invention provides the antenna that a kind of insert injection moulding manufactures; comprise the first plastic layer, the metal level be overlying on the first plastic layer; and second plastic layer; metal level by the coated part of the second plastic layer or metal level whole above and the first plastic layer be provided with heat-barrier coating by the part or all of outer surface that the second plastic layer is coated; second plastic layer is located at the top of this heat-barrier coating; wherein, described the first metal layer is the metal level be overlying on by the method for LDS or LEP on described first plastic layer.
Preferably, described heat-barrier coating be by spraying, bat printing, stencil, infiltrate or some glue method be covered on described ground floor plastic layer and metal level.
Preferably; the material of described heat-barrier coating is ink; described ink comprises polyamide, cellulose nitrate, vinyl chloride, vinyl acetate copolymer resins, chlorinated polypropylene, polyurethane, acrylic acid oligomer, acrylic monomers, epoxy resin, one or more combinations in the materials such as acrylic resin, chlorinated rubber, alkyd, polyurethane.
Preferably, be also provided with glue layer between described heat-barrier coating and described second plastic layer, the material of described glue layer is thermosetting cement.
Preferably, described heat-barrier coating is one or more layers structure, and when described heat-barrier coating is sandwich construction, described heat-barrier coating also comprises: stiffening layer, anti-impacting layer and heat-resistant layer.
Preferably, the thickness of described heat-barrier coating is 5um ~ 150um.
Present invention also offers a kind of method that insert injection moulding manufactures antenna, this antenna comprises the first plastic layer, the metal level be overlying on the first plastic layer, and second plastic layer, when adopting LDS or LEP manufacture technics antenna, before injection moulding second plastic layer, first at metal level and the first plastic layer, the partly or completely outer surface coated by the second plastic layer is arranged heat-barrier coating; Subsequently there is the second plastic layer described in injection moulding above heat-barrier coating place.
Preferably, by spraying, bat printing, to stencil or described heat-barrier coating covers on described ground floor plastic layer and metal level by the mode that infiltrates.
The invention provides the antenna that a kind of insert injection moulding manufactures; by arranging heat-barrier coating between the first plastic layer of the antenna at LDS and LEP manufacture technics and the second plastic layer; realizing when the second plastic layer injection moulding can effectively heat insulation and stop portions impulsive force; make during injection moulding the second plastic layer, to protect the first plastic layer avoid softening or melt, make antenna metal layer avoid being destroyed.And between heat-barrier coating and the second plastic layer, add glue layer, the bond effect of heat-barrier coating and the second plastic layer can be increased.And heat-barrier coating can be sandwich construction according to the practical application scene setting of antenna, as arranged stiffening layer, anti-impacting layer and heat-resistant layer, expand the application scenario of this antenna effectively.Adopt the inventive method to utilize LDS and LEP manufacture technics antenna, process is simple, and antenna performance can not be damaged.
The method of this antenna structure and manufacture antenna effectively reduces and limits the material of ground floor material, thus reduces the cost of antenna structure, is very beneficial for the popularization of LDS and LEP technique.
Accompanying drawing explanation
The antenna structure view that Fig. 1 provides for the embodiment of the present invention one;
The antenna structure view that Fig. 2 provides for the embodiment of the present invention two;
The antenna structure view that Fig. 3 provides for the embodiment of the present invention three.
Embodiment
Below with reference to Fig. 1 to Fig. 3, the antenna with insert injection moulding manufacture provided by the invention is described in detail, it is several optional embodiments of the present invention, can think, those skilled in the art, in the scope not changing the present invention's spirit and content, can modify to it and polish.
Embodiment one:
As shown in Figure 1; the antenna that the insert injection moulding that the present embodiment provides manufactures; comprise the first plastic layer 1, metal level 2, second plastic layer 3 and heat-barrier coating 4; wherein; metal level 2 is for be overlying on the first plastic layer by LED or LEP technique; first plastic layer is the carrier of antenna metal circuit, and the second plastic layer is then in order to waterproof or attractive in appearance and Bao Mo are injection-moulded on entire physical that carrier and metallic circuit form.In the present embodiment, metal level 2 is covered with heat-barrier coating 4 above by the whole of the coated part of the second plastic layer 3 or metal level 2.In addition, the first plastic layer 1 is provided with heat-barrier coating 4 by coated partly or entirely outer of the second plastic layer 3, and the second plastic layer 3 is located at above this heat-barrier coating 4 having heat-barrier coating 4 place.
Wherein, heat-barrier coating 4 be by spraying, bat printing, stencil, infiltrate or some glue method be covered on the first plastic layer 1.The material of heat-barrier coating is ink; described ink comprises polyamide, cellulose nitrate, vinyl chloride, vinyl acetate copolymer resins, chlorinated polypropylene, polyurethane, acrylic acid oligomer, acrylic monomers, epoxy resin, one or more combinations in the materials such as acrylic resin, chlorinated rubber, alkyd, polyurethane.In addition, the thickness of the heat-barrier coating in the present embodiment is 5 ~ 150um.
The manufacture method of above-mentioned antenna is as follows:
When adopting LDS or LEP manufacture technics antenna, before injection moulding second plastic layer, first at metal level and the first plastic layer, the part or all of outer surface coated by the second plastic layer is arranged heat-barrier coating; Subsequently there is injection moulding second plastic layer above heat-barrier coating place.When heat-barrier coating is set, specifically by spraying, bat printing, to stencil or described heat-barrier coating covers on the first plastic layer and on metal level by the mode that infiltrates.This method can not destroy the structure of the first plastic layer and metal level, and require lower to the material etc. of technique, the first plastic layer when making to manufacture antenna, the antenna performance of manufacture does not affect by the course of processing.
Embodiment two:
The present embodiment is the preferred embodiment of embodiment one, and itself and embodiment one difference are as described below:
Also be provided with glue layer 5 between the heat-barrier coating 4 of the antenna structure of the present embodiment and described second plastic layer 3, be overlying on heat-barrier coating 4 at glue layer 5, and heat-barrier coating 4 for by spraying, bat printing, stencil or infiltrate and be covered on the first plastic layer 1.The material of glue layer is thermosetting cement, and its basic ingredient is bismaleimide-triazine resin (BT resin), epoxy resin, phenol an aromatic plant metioned in ancient books resin+acrylonitrile-butadiene rubber, the one wherein such as acrylic (PMMA).Glue layer 5 can increase the bond effect of heat-barrier coating and the second plastic layer better.
Embodiment three:
The present embodiment is the preferred embodiment of embodiment two, and itself and embodiment one difference are as described below:
The heat-barrier coating 4 of the antenna structure of the present embodiment is sandwich construction; also comprise successively: stiffening layer 43, anti-impacting layer 42 and heat-resistant layer 41; wherein, stiffening layer 43 is positioned at the side near metal level 2, and is provided with above-mentioned glue layer 5 between heat-resistant layer 41 and the second plastic layer 3.
Certainly; in other preferred embodiments; order between stiffening layer 43 in heat-barrier coating, anti-impacting layer 42 and heat-resistant layer 41 can freely adjust as required when implementing; heat-barrier coating is on the basis that can meet heat insulation and guard metal layer and the first plastic layer, and those skilled in the art also freely can arrange the function that its number of plies and each layer realize as required.
In the present embodiment, by heat-barrier coating being set to the sandwich construction with multiple difference in functionality characteristic, this heat-barrier coating can be made to have, and structural stability is good, shock resistance and heatproof etc. characteristic, when injection moulding the second plastic layer, and guard metal layer better.
The thickness of the heat-barrier coating 4 in the present embodiment is 150um.
Preferably, the thickness of the heat-barrier coating in antenna structure provided by the present invention is not limited to 5um ~ 150um, can carry out free setting by those skilled in the art according to the setting of the material of actual needs and different heat-barrier coatings.
The above; be only the specific embodiment of the present invention, but protection scope of the present invention is not limited thereto, any those skilled in the art is in the technical scope that the present invention discloses; the distortion do the present invention or replacement, all should be encompassed within protection scope of the present invention.Therefore, protection scope of the present invention should be as the criterion with the protection range of described claim.

Claims (8)

1. the antenna of an insert injection moulding manufacture; comprise the first plastic layer, the metal level be overlying on the first plastic layer; and second plastic layer; it is characterized in that; metal level by the coated part of the second plastic layer or metal level whole above and the first plastic layer be provided with heat-barrier coating by the part or all of outer surface that the second plastic layer is coated; second plastic layer is located at the top of this heat-barrier coating; wherein, described the first metal layer is the metal level be overlying on by the method for LDS or LEP on described first plastic layer.
2. the antenna that manufactures of insert injection moulding according to claim 1, is characterized in that, described heat-barrier coating is be covered on described ground floor plastic layer and metal level by spraying, bat printing, the method for stenciling, infiltrate or put glue.
3. the antenna of insert injection moulding manufacture according to claim 1; it is characterized in that; the material of described heat-barrier coating is ink; described ink comprises polyamide, cellulose nitrate, vinyl chloride, vinyl acetate copolymer resins, chlorinated polypropylene, polyurethane, acrylic acid oligomer, acrylic monomers, epoxy resin, one or more combinations in the materials such as acrylic resin, chlorinated rubber, alkyd, polyurethane.
4. the antenna of insert injection moulding manufacture according to claim 1, it is characterized in that, be also provided with glue layer between described heat-barrier coating and described second plastic layer, the material of described glue layer is thermosetting cement.
5. the antenna of insert injection moulding manufacture according to claim 1; it is characterized in that; described heat-barrier coating is one or more layers structure, and when described heat-barrier coating is sandwich construction, described heat-barrier coating also comprises: stiffening layer, anti-impacting layer and heat-resistant layer.
6. the antenna that the insert injection moulding according to any one of claim 1 to 5 manufactures, it is characterized in that, the thickness of described heat-barrier coating is 5um ~ 150um.
7. the method for an insert injection moulding manufacture antenna, this antenna comprises the first plastic layer, the metal level be overlying on the first plastic layer, and second plastic layer, it is characterized in that, when adopting LDS or LEP manufacture technics antenna, before injection moulding second plastic layer, first at metal level and the first plastic layer, the partly or completely outer surface coated by the second plastic layer is arranged heat-barrier coating; Subsequently there is the second plastic layer described in injection moulding above heat-barrier coating place.
8. insert injection moulding according to claim 7 manufactures the method for antenna, it is characterized in that, by spraying, bat printing, to stencil or described heat-barrier coating covers on described ground floor plastic layer and metal level by the mode that infiltrates.
CN201510313233.1A 2015-06-10 2015-06-10 Antenna manufactured by insert injection molding, and method for manufacturing antenna by insert injection molding Pending CN104868245A (en)

Priority Applications (1)

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CN201510313233.1A CN104868245A (en) 2015-06-10 2015-06-10 Antenna manufactured by insert injection molding, and method for manufacturing antenna by insert injection molding

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107039744A (en) * 2016-12-29 2017-08-11 广东小天才科技有限公司 A kind of intelligent terminal housing and its manufacture method

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CN101140634A (en) * 2007-10-26 2008-03-12 上海中京电子标签集成技术有限公司 RFID wash clothes label and antenna matching property design method thereof
CN101373854A (en) * 2007-08-22 2009-02-25 三星电机株式会社 Film type antenna, case structure, and method of manufacturing the same
CN101384425A (en) * 2006-02-20 2009-03-11 大赛璐化学工业株式会社 Porous film and multilayer assembly using the same
CN101739586A (en) * 2009-12-31 2010-06-16 上海杰远环保科技有限公司 Composite multilayer radio frequency identification transmitting component and method for manufacturing same
CN102055062A (en) * 2009-10-29 2011-05-11 深圳富泰宏精密工业有限公司 Electronic device casing and manufacturing method thereof
CN202121858U (en) * 2011-04-20 2012-01-18 方笑求 Flexible print circuit plate
CN102999777A (en) * 2012-11-08 2013-03-27 上海天臣防伪技术股份有限公司 Radio frequency identification electronic tag and method for manufacturing same
CN103020696A (en) * 2013-01-11 2013-04-03 上海祯显电子科技有限公司 Electronic tag manufacturing method
CN104616055A (en) * 2013-11-05 2015-05-13 赵磊 Electronic tag and product therewith
CN204927504U (en) * 2015-06-10 2015-12-30 上海安费诺永亿通讯电子有限公司 Antenna that inserts was moulded plastics and is made

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1316081A (en) * 1999-06-29 2001-10-03 索尼化学株式会社 IC card
CN1856901A (en) * 2003-07-24 2006-11-01 法国圣戈班玻璃厂 Substrate with electroconductive coating and a communication window
CN101384425A (en) * 2006-02-20 2009-03-11 大赛璐化学工业株式会社 Porous film and multilayer assembly using the same
CN101373854A (en) * 2007-08-22 2009-02-25 三星电机株式会社 Film type antenna, case structure, and method of manufacturing the same
CN101140634A (en) * 2007-10-26 2008-03-12 上海中京电子标签集成技术有限公司 RFID wash clothes label and antenna matching property design method thereof
CN102055062A (en) * 2009-10-29 2011-05-11 深圳富泰宏精密工业有限公司 Electronic device casing and manufacturing method thereof
CN101739586A (en) * 2009-12-31 2010-06-16 上海杰远环保科技有限公司 Composite multilayer radio frequency identification transmitting component and method for manufacturing same
CN202121858U (en) * 2011-04-20 2012-01-18 方笑求 Flexible print circuit plate
CN102999777A (en) * 2012-11-08 2013-03-27 上海天臣防伪技术股份有限公司 Radio frequency identification electronic tag and method for manufacturing same
CN103020696A (en) * 2013-01-11 2013-04-03 上海祯显电子科技有限公司 Electronic tag manufacturing method
CN104616055A (en) * 2013-11-05 2015-05-13 赵磊 Electronic tag and product therewith
CN204927504U (en) * 2015-06-10 2015-12-30 上海安费诺永亿通讯电子有限公司 Antenna that inserts was moulded plastics and is made

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107039744A (en) * 2016-12-29 2017-08-11 广东小天才科技有限公司 A kind of intelligent terminal housing and its manufacture method

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Application publication date: 20150826