CN104861406A - Graft modification method for fly ash - Google Patents
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Abstract
The invention discloses a graft modification method for fly ash. According to the method, 3-aminopropyltriethoxysilane is used for performing silylation on the surface of a mixture prepared from the fly ash, and then butyl methacrylate is grafted to the silylation surface of the mixture. The stability, the water resistance and the adhesiveness of a system are improved, the fly ash after activating treatment is mixed with polyisoprene, titanium dioxide and the like, and the overall strength and resistance of the mixture can be improved effectively.
Description
Technical field
The present invention relates to a kind of method that flyash is recycled, particularly relate to a kind of graft-modification method of flyash.
Background technology
Flyash, be receive to catch the thin ash got off from the flue gas after coal combustion, flyash is the primary solids refuse that coal-burning power plant discharges.The main oxides of power plants flyash consists of: SiO
2, Al
2o
3, FeO, Fe
2o
3, CaO, TiO
2deng.Flyash is one of industrial residue that the current discharge capacity of China is larger, and along with the development of power industry, the flyash quantity discharged of coal-burning power plant increases year by year.A large amount of flyash does not add process, will produce airborne dust, atmosphere pollution; River can be caused to silt up if enter water system, and toxic chemical substance wherein also can work the mischief to human body and biology.Flyash can be used as concrete adulterant in addition.
Shi Ge big coal country of China take coal as the basic fuel of electrical production.The energy industry stable development of China, power generation capacity annual growth is 7.3%, developing rapidly of power industry, bring the sharply increase of flyash quantity discharged, annual the discharged flyash total amount of Hazards in Power Plant increases year by year, nineteen ninety-five flyash quantity discharged reach 1.25 hundred million tons, within 2000, be about 1.5 hundred million tons, 300,000,000 tons will be reached by 2010, cause huge pressure to the development of the national economy of China and ecotope.On the other hand, China is again the limited country of a per capita resource reserve, the comprehensive utilization of flyash, turn waste into wealth, turn bane into boon, to become in China's economic construction an important techno-economic policy, solve China electrical production environmental pollution, the important means of contradiction between resource shortage, be also electrical production one of the task of facing solution.Through exploitation, flyash is widely used in all departments such as building work, building materials, water conservancy.
20 century 70s, worldwide energy dilemma, the exhaustion etc. of environmental pollution and mineral wealth excites the research and development of utilization of fly ash consumingly, and repeatedly hold international flyash meeting, research work is increasingly deep, and application aspect there has also been significant progress.Flyash becomes noticeable aboundresources on world market, cheap, and the emerging building materials raw material of bringing good to and remove all evil and the raw material of Chemicals, be subject to the favor of people.Mostly by theoretical investigation, applied research is turned to the research work of flyash, particularly important Resource analysis and exploitation.The product utilizing flyash to produce is in continuous increase, and technology is in continuous renewal.Domestic and international total utilization of PCA work, compared with in the past, there occurs great change, and main manifestations is: flyash administer guiding theory from the simple environment angle change in past be the comprehensive regulation, recycling; The approach of total utilization of PCA, with outside the application of the aspect such as roadbed, embankment, concrete admixture, soil remediation from the past, develops at advanced utilization ways such as cement raw material, cement mixture, Large Hydro-Junction engineering, pump concrete, mass concrete goods, senior fillers.
Flyash is the one seemingly pozzolana mixed material that coal dust is formed after high-temp combustion.It is the coal dust that coal is worn into less than 100 microns by the power station of coal combustion, sprays into burner hearth become suspended state to burn with preheated air, produces and mixes the high-temperature flue gas having a large amount of incombustible substance, just obtains flyash through particle collector trapping.The chemical constitution of flyash is similar to clayey, and main component is silicon-dioxide, aluminium sesquioxide, ferric oxide, calcium oxide and uncompleted burned carbon.Flyash is mainly used to produce pulverized fuel ash cement, flyash brick, fly ash silicate building block, powder ash air-entrained concrete and other material of construction, also can be used as agricultural fertilizer and soil improvement agent, reclaims industrial raw material and makes environmentally conscious materials.The application of flyash in Cement industry and concrete works: flyash replaces raw clay to produce cement; add the levigate hydraulic glue gel material made of proper amount of gypsum by Portland clinker and flyash, Cement industry employing flyash batching can utilize unburnt carbon wherein; Flyash makes cement mixture; Flyash produces low-temperature synthesizing water mud, and production principle is that first for admixtion vapor cure is generated hydrate, then forms cement minerals through dehydration and low-temperature solid phase reaction; Flyash makes clinker-free cement; comprise lime fly ash cement and pure fly ash cement; lime fly ash cement the flyash of drying is mixed the unslaked lime of 10%-30% or slaked lime and a small amount of gypsum combined grinding, or the hydraulic cementing materials evenly made of levigate rear remix respectively; Flyash makes mortar or concrete Additive, in concrete, adding coal ash replaces part of cement or fine aggregate, can not only reduce costs, and concrete workability can be improved, improve waterproof, gas, Sulphate-resistant property and chemistry-resistant characteristic, reduction hydration heat, improve concrete resistance to elevated temperatures, alleviate particle separation and bleed phenomenon, reduce concrete contraction and cracking and suppress stray current to the corrosion of reinforcement in concrete.The application of flyash in building product: steam flyash brick; with fly ash in electric power plant and unslaked lime or other alkali-activators for main raw material; also appropriate gypsum can be mixed; and add the aggregates such as a certain amount of cinder or water-granulated slag, a kind of materials for wall formed after processing, stirring, digestion, rolling, compression moulding, normal pressure or autoclave curing; Fired fly ash brick, with flyash, clay and other industrial wastes for raw material, makes brick through Raw material processing, stirring, shaping, dry, roast; Steam pressure produces foam powder coal ash insulating brick, is main raw material, adds a certain amount of lime and foaming agent with flyash, through a kind of novel insulating brick of prepare burden, stir, burn injection forming and steam pressure; Fly ash silicate building block, with flyash, lime, gypsum for gelling material, cinder, blast-furnace slag etc. are aggregate, the materials for wall of add water stirring, vibratory compaction, vapor cure; Powder ash air-entrained concrete, take flyash as raw material, adds unslaked lime, cement, gypsum and aluminium powder in right amount, adds water and stirs in slurry, inject a kind of porous light material of construction that mould is steam-cured; Lytag, is main raw material with flyash, mixes a small amount of binding agent and solid fuel, through mixing, balling-up, high temperature roast and a kind of artificial lightweight aggregate made; Coal ash light heat insulation brick, be carry out batching with flyash, scoria, soft soil and wood chip to form, have insulating efficiency high, refractoriness is done, thermal conductivity is little, can alleviate furnace wall thickness, shortens firing time, reduces fuel consumption, improves thermo-efficiency, reduce costs.Flyash makes agricultural fertilizer and soil improvement agent: flyash has good physicochemical property, can be widely used in transforming heavy clay, the immature soil, sour earth and saline-alkali soil, make up the defect that its sour thin plate is sticky, containing necessary nutritive elements of farm crop such as a large amount of solubility in citric acid silicon-calcium-magnesium phosphorus in flyash, therefore agricultural fertilizer can be used as.Reclaim industrial raw material: reclaiming coal resource, utilize flotation process to add flotation reagent in containing the grey pulp-water of coal powder coal ash, then adopt air flotation technology, make coal grain adhere to bubble floating and be separated with lime-ash; Containing Fe in Footwall drift material flyash
2o
3, Al
2o
3, and a large amount of rare metal; Sorting cenosphere, cenosphere has that quality is little, high strength, high temperature resistant and good insulating, may be used for the ideal filler of plastics, and for lightweight refractory and thermal insulation material, for petrochemical industry, for military industry field, tank brakes.Make environment-friendly materials: utilize flyash can manufacture the environment-friendly materials such as molecular sieve, flocculation agent and sorbing material; Flyash also can be used for process fluoride waste, electroplating wastewater and contains heavy metal example waste water and oily(waste)water, the Al contained in flyash
2o
3, CaO isoreactivity component, can title complex be produced with fluorine or produce colloid ion fluorine being had to throwing out, also containing zeolite, mullite, carbon granule and silica gel etc., there is mineral ion commutativity and adsorption and decoloration.
Summary of the invention
The object of the invention just there is provided a kind of graft-modification method of flyash.
The present invention is achieved by the following technical solutions:
A graft-modification method for flyash, is characterized in that comprising the following steps:
(1) flyash is pulverized, cross 200-300 mesh sieve, with the aqueous solution of the activator of its weight 3-5%, insulated and stirred 2-3 hour at 70-80 DEG C, oven dry dewaters, add and dry the material sodium carbonate of weight 3-5%, the aluminium dihydrogen phosphate of 0.4-1%, calcine 1-2 hour at 600-700 DEG C, be cooled to normal temperature;
(2) lauric acid amide of ethanol of 1-2 weight part is got, join in 40-50 times of deionized water, add the Tripotassium Citrate of the polyisoprene of 3-4 weight part, 0.1-0.2 weight part, 70-100 rev/min of dispersed with stirring 30-40 minute, add the titanium dioxide of 16-20 weight part, the irgasfos 168 of 1-2 weight part, the butanethiol tin of 0.8-1 weight part, at 90-100 DEG C, be heated to water do;
(3) by the mixing of materials that above-mentioned steps (1), step (2) obtain, ball milling is even, adds the APTES of compound weight 50-60%, insulated and stirred 10-20 hour at 20-30 DEG C, obtains alkylation batch mixing;
(4) polyvinyl alcohol is got; join in its weight 20-30 times water, stir, add abovementioned alkyl batch mixing; adjustment temperature is 60-70 DEG C; under the protection of nitrogen, add butyl methacrylate, divinylbenzene, Diisopropyl azodicarboxylate successively, stirring reaction 6-7 hour; reaction terminates rear ethanol, deionized water washs successively; press filtration, vacuum-drying, to obtain final product.
A graft-modification method for flyash, the material that the step (1) described in step (3) and step (2) obtain is 100:7-20 mixing according to weight ratio.
A graft-modification method for flyash, the weight ratio of the polyvinyl alcohol described in step (4), butyl methacrylate, divinylbenzene, Diisopropyl azodicarboxylate and alkylation batch mixing is 3-4:17-20:1-2:0.1-0.14:16-30.
A graft-modification method for flyash, the aqueous solution of the activator described in step (1) is mixed by the raw material of following weight parts and forms: Sodium Silicofluoride 7-10 weight part, sodium-chlor 2-3 weight part, phytinic acid 0.2-0.4 weight part, deionized water 100 weight part.
Advantage of the present invention is:
The present invention utilizes APTES, make the mix surface silylation obtained by flyash, then butyl methacrylate is grafted on the silylation surface of compound, improve the stability of system, water resisting property and binding property, wherein the flyash after activation treatment is mixed with polyisoprene, titanium dioxide etc., effectively can improve bulk strength and the resistance of batch mixing.
Embodiment
Below in conjunction with embodiment, the present invention is described in further detail:
Embodiment 1:
A graft-modification method for flyash, is characterized in that comprising the following steps:
(1) flyash is pulverized, cross 300 mesh sieves, with the aqueous solution of the activator of its weight 3%, insulated and stirred 3 hours at 80 DEG C, oven dry dewaters, and adds and dries the material sodium carbonate of weight 5%, the aluminium dihydrogen phosphate of 0.8%, calcine 2 hours at 700 DEG C, be cooled to normal temperature;
(2) lauric acid amide of ethanol of 1 weight part is got, join in 50 times of deionized waters, add the Tripotassium Citrate of the polyisoprene of 3 weight parts, 0.2 weight part, 100 revs/min of dispersed with stirring 30 minutes, add the titanium dioxide of 20 weight parts, the irgasfos 168 of 2 weight parts, the butanethiol tin of 0.8 weight part, at 97 DEG C, be heated to water do;
(3) by the mixing of materials that above-mentioned steps (1), step (2) obtain, ball milling is even, and add the APTES of compound weight 60%, at 30 DEG C, insulated and stirred 10 hours, obtains alkylation batch mixing;
(4) polyvinyl alcohol is got; join in its weight 26 times of water, stir, add abovementioned alkyl batch mixing; temperature is regulated to be 68 DEG C; under the protection of nitrogen, add butyl methacrylate, divinylbenzene, Diisopropyl azodicarboxylate successively, stirring reaction 6 hours; reaction terminates rear ethanol, deionized water washs successively; press filtration, vacuum-drying, to obtain final product.
A graft-modification method for flyash, the material that the step (1) described in step (3) and step (2) obtain is 100:21 mixing according to weight ratio.
A graft-modification method for flyash, the weight ratio of the polyvinyl alcohol described in step (4), butyl methacrylate, divinylbenzene, Diisopropyl azodicarboxylate and alkylation batch mixing is 3:17:2:0.12:19.
A graft-modification method for flyash, the aqueous solution of the activator described in step (1) is mixed by the raw material of following weight parts and forms: Sodium Silicofluoride 9 weight part, sodium-chlor 2 weight part, phytinic acid 0.27 weight part, deionized water 100 weight part.
Embodiment 2
A graft-modification method for flyash, is characterized in that comprising the following steps:
(1) flyash is pulverized, cross 200 mesh sieves, with the aqueous solution of the activator of its weight 3%, insulated and stirred 2 hours at 77 DEG C, oven dry dewaters, and adds and dries the material sodium carbonate of weight 3-5%, the aluminium dihydrogen phosphate of 0.8%, calcine 1 hour at 600 DEG C, be cooled to normal temperature;
(2) lauric acid amide of ethanol of 1-2 weight part is got, join in 50 times of deionized waters, add the Tripotassium Citrate of the polyisoprene of 3 weight parts, 0.1 weight part, 100 revs/min of dispersed with stirring 30 minutes, add the titanium dioxide of 20 weight parts, the irgasfos 168 of 1 weight part, the butanethiol tin of 0.8-1 weight part, at 100 DEG C, be heated to water do;
(3) by the mixing of materials that above-mentioned steps (1), step (2) obtain, ball milling is even, and add the APTES of compound weight 57%, at 20 DEG C, insulated and stirred 18 hours, obtains alkylation batch mixing;
(4) polyvinyl alcohol is got; join in its weight 27 times of water, stir, add abovementioned alkyl batch mixing; temperature is regulated to be 66 DEG C; under the protection of nitrogen, add butyl methacrylate, divinylbenzene, Diisopropyl azodicarboxylate successively, stirring reaction 6 hours; reaction terminates rear ethanol, deionized water washs successively; press filtration, vacuum-drying, to obtain final product.
A graft-modification method for flyash, the material that the step (1) described in step (3) and step (2) obtain is 100:11 mixing according to weight ratio.
A graft-modification method for flyash, is characterized in that the weight ratio of the polyvinyl alcohol described in step (4), butyl methacrylate, divinylbenzene, Diisopropyl azodicarboxylate and alkylation batch mixing is 3:18:1:0.1:17.
A graft-modification method for flyash, the aqueous solution of the activator described in step (1) is mixed by the raw material of following weight parts and forms: Sodium Silicofluoride 9 weight part, sodium-chlor 2 weight part, phytinic acid 0.23 weight part, deionized water 100 weight part.
Embodiment 3
A graft-modification method for flyash, comprises the following steps:
(1) flyash is pulverized, cross 300 mesh sieves, with the aqueous solution of the activator of its weight 4%, insulated and stirred 2 hours at 76 DEG C, oven dry dewaters, and adds and dries the material sodium carbonate of weight 34%, the aluminium dihydrogen phosphate of 0.7%, calcine 1 hour at 660 DEG C, be cooled to normal temperature;
(2) lauric acid amide of ethanol of 1 weight part is got, join in 50 times of deionized waters, add the Tripotassium Citrate of the polyisoprene of 3 weight parts, 0.1 weight part, 100 revs/min of dispersed with stirring 33 minutes, add the titanium dioxide of 19 weight parts, the irgasfos 168 of 1 weight part, the butanethiol tin of 0.8 weight part, at 98 DEG C, be heated to water do;
(3) by the mixing of materials that above-mentioned steps (1), step (2) obtain, ball milling is even, and add the APTES of compound weight 60%, at 23 DEG C, insulated and stirred 20 hours, obtains alkylation batch mixing;
(4) polyvinyl alcohol is got; join in its weight 20 times of water, stir, add abovementioned alkyl batch mixing; temperature is regulated to be 60 DEG C; under the protection of nitrogen, add butyl methacrylate, divinylbenzene, Diisopropyl azodicarboxylate successively, stirring reaction 6 hours; reaction terminates rear ethanol, deionized water washs successively; press filtration, vacuum-drying, to obtain final product.
A graft-modification method for flyash, the material that the step (1) described in step (3) and step (2) obtain is 100:7 mixing according to weight ratio.
A graft-modification method for flyash, the weight ratio of the polyvinyl alcohol described in step (4), butyl methacrylate, divinylbenzene, Diisopropyl azodicarboxylate and alkylation batch mixing is 3:20:2:0.14:30.
A graft-modification method for flyash, the aqueous solution of the activator described in step (1) is mixed by the raw material of following weight parts and forms: Sodium Silicofluoride 10 weight part, sodium-chlor 2 weight part, phytinic acid 0.4 weight part, deionized water 100 weight part.
Claims (4)
1. a graft-modification method for flyash, is characterized in that comprising the following steps:
(1) flyash is pulverized, cross 200-300 mesh sieve, with the aqueous solution of the activator of its weight 3-5%, insulated and stirred 2-3 hour at 70-80 DEG C, oven dry dewaters, add and dry the material sodium carbonate of weight 3-5%, the aluminium dihydrogen phosphate of 0.4-1%, calcine 1-2 hour at 600-700 DEG C, be cooled to normal temperature;
(2) lauric acid amide of ethanol of 1-2 weight part is got, join in 40-50 times of deionized water, add the Tripotassium Citrate of the polyisoprene of 3-4 weight part, 0.1-0.2 weight part, 70-100 rev/min of dispersed with stirring 30-40 minute, add the titanium dioxide of 16-20 weight part, the irgasfos 168 of 1-2 weight part, the butanethiol tin of 0.8-1 weight part, at 90-100 DEG C, be heated to water do;
(3) by the mixing of materials that above-mentioned steps (1), step (2) obtain, ball milling is even, adds the APTES of compound weight 50-60%, insulated and stirred 10-20 hour at 20-30 DEG C, obtains alkylation batch mixing;
(4) polyvinyl alcohol is got; join in its weight 20-30 times water, stir, add abovementioned alkyl batch mixing; adjustment temperature is 60-70 DEG C; under the protection of nitrogen, add butyl methacrylate, divinylbenzene, Diisopropyl azodicarboxylate successively, stirring reaction 6-7 hour; reaction terminates rear ethanol, deionized water washs successively; press filtration, vacuum-drying, to obtain final product.
2. the graft-modification method of a kind of flyash according to claim 1, is characterized in that the material that the step (1) described in step (3) and step (2) obtain is 100:7-20 mixing according to weight ratio.
3. the graft-modification method of a kind of flyash according to claim 1, is characterized in that the weight ratio of the polyvinyl alcohol described in step (4), butyl methacrylate, divinylbenzene, Diisopropyl azodicarboxylate and alkylation batch mixing is 3-4:17-20:1-2:0.1-0.14:16-30.
4. the graft-modification method of a kind of flyash according to claim 1, is characterized in that what the aqueous solution of the activator described in step (1) was made up of the raw material mixing of following weight parts: Sodium Silicofluoride 7-10 weight part, sodium-chlor 2-3 weight part, phytinic acid 0.2-0.4 weight part, deionized water 100 weight part.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107245249A (en) * | 2017-06-30 | 2017-10-13 | 长兴泓矿炉料有限公司 | A kind of anti-aging fire-proof board material and preparation method thereof |
| CN107338059A (en) * | 2017-06-30 | 2017-11-10 | 长兴泓矿炉料有限公司 | A kind of waterproof fireproofing sheet material material and preparation method thereof |
| CN107352953A (en) * | 2017-06-30 | 2017-11-17 | 长兴泓矿炉料有限公司 | A kind of high-strength fire-retardant sheet material material and preparation method thereof |
| CN110423031A (en) * | 2019-08-22 | 2019-11-08 | 绿材实业有限责任公司 | A kind of method of modifying improving flyash intensity |
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| CN101700491A (en) * | 2009-11-09 | 2010-05-05 | 中国海洋石油总公司 | Method for modifying fly ash |
| CN103215844A (en) * | 2013-04-12 | 2013-07-24 | 陕西科技大学 | Modification method for inorganic fibers |
| CN103304175A (en) * | 2013-06-14 | 2013-09-18 | 合肥工业大学 | Preparation method of cationic surfactant modified fly ash |
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| CN101348578A (en) * | 2008-09-08 | 2009-01-21 | 淮南市金源粉煤灰有限责任公司 | Preparation of modified fly ash micro-sphere rubber filling |
| CN101700491A (en) * | 2009-11-09 | 2010-05-05 | 中国海洋石油总公司 | Method for modifying fly ash |
| CN103215844A (en) * | 2013-04-12 | 2013-07-24 | 陕西科技大学 | Modification method for inorganic fibers |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN107245249A (en) * | 2017-06-30 | 2017-10-13 | 长兴泓矿炉料有限公司 | A kind of anti-aging fire-proof board material and preparation method thereof |
| CN107338059A (en) * | 2017-06-30 | 2017-11-10 | 长兴泓矿炉料有限公司 | A kind of waterproof fireproofing sheet material material and preparation method thereof |
| CN107352953A (en) * | 2017-06-30 | 2017-11-17 | 长兴泓矿炉料有限公司 | A kind of high-strength fire-retardant sheet material material and preparation method thereof |
| CN110423031A (en) * | 2019-08-22 | 2019-11-08 | 绿材实业有限责任公司 | A kind of method of modifying improving flyash intensity |
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